Environment-friendly cable insulation material processing equipment
By installing a heating chamber and stirring blades in the cable insulation material processing equipment to ensure uniform melting of the insulation material, and using a gas purification mechanism to filter toxic gases, the problems of uneven heating of the insulation material and emission of toxic gases are solved, achieving an environmentally friendly and efficient processing process.
Patent Information
- Application Number
- CN202520571429.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-03-28
AI Technical Summary
Existing cable insulation processing equipment cannot ensure uniform heating of the internal insulation material, which may result in some solids not being completely melted and the generation of toxic gases during processing, endangering the health of workers.
The equipment is equipped with a heating chamber and a drive motor. The raw materials are stirred by stirring blades to ensure uniform heating. Fiber filters and activated carbon filters are used in the air purification mechanism to filter toxic gases and purify the air.
It achieves uniform and complete melting of insulation materials, reduces raw material waste, and effectively removes toxic gases, protecting the health of workers.
Smart Images

Figure CN223967075U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable insulation material processing technology, specifically to an environmentally friendly cable insulation material processing equipment. Background Technology
[0002] Cables are a common conductor transmission component for power transmission. Conventional cables have an inner copper core and an outer insulating sheath. When producing the outer insulating sheath of a cable, special processing equipment is often used to mix the raw material particles and then heat them to form a molten state.
[0003] The environmentally friendly cable insulation material processing equipment disclosed in authorization announcement number CN 221497034 U, although equipped with a screening mechanism and fixed limiting tubes on both sides inside the top cover, allows granular raw materials to be pre-loaded into the screening frame. Then, a first servo motor is activated to drive the transmission rod to rotate, causing the cam to rotate as well. Under the elastic force of the spring and the rotation of the cam, the screening frame gradually vibrates up and down, thus screening the granular raw materials and isolating large particles within the frame. However, this does not solve the problem that the existing device cannot ensure uniform heating of the internal cable insulation material, potentially resulting in some solids not completely melting, and the generation of toxic gases during processing, which could harm workers. Therefore, we propose an environmentally friendly cable insulation material processing equipment. Utility Model Content
[0004] The purpose of this utility model is to provide an environmentally friendly cable insulation material processing equipment to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An environmentally friendly cable insulation material processing equipment includes an insulation shell, a melting mechanism fixedly installed on the inner wall of the insulation shell, the melting mechanism including a heating chamber, a heating chamber fixedly installed inside the insulation shell, an installation frame fixedly installed inside the heating chamber, a heat insulation cover fixedly installed at one end of the installation frame, a drive motor fixedly installed inside the heat insulation cover, a connecting rod fixedly installed at the bottom end of the drive motor, assembly rods fixedly installed at both ends of the connecting rod, a stirring blade fixedly installed at the bottom end of the assembly rod, and a gas purification mechanism fixedly installed at the top end of the insulation shell.
[0007] Preferably, the gas purification mechanism includes a support frame, with the support frame fixedly installed at the top of the insulation shell, a mesh frame movably installed at the top of the support frame, a fiber filter movably installed at the bottom of the mesh frame, and an activated carbon filter movably installed at the top of the fiber filter. By welding the support frame to the top of the insulation shell, placing a mesh frame of the same size at the top of the support frame, placing a fiber filter at the bottom of the mesh frame, and then placing an activated carbon filter at the top of the fiber filter, a large amount of toxic gas is generated during the melting of raw materials. The toxic gas rises and first passes through the fiber filter to remove invisible micron particles, and then passes through the activated carbon filter to adsorb toxic components and odors in the toxic gas, thereby achieving the effect of gas purification and ensuring the health of the staff.
[0008] Preferably, scraping blades are fixedly provided at both ends of the assembly rod. By welding the scraping blades to both ends of the assembly rod, the residual raw materials on the inner wall of the heating chamber can be scraped off, preventing waste of raw materials.
[0009] Preferably, the bottom end of the connecting rod is fixedly provided with a threaded blade, and the bottom end of the insulation shell is fixedly provided with a valve port. By providing a threaded blade at the bottom end of the connecting rod and a valve port at the bottom end of the insulation shell, the valve port is opened when the raw material is discharged, and the connecting rod driven by the drive stage will rotate. The connecting rod will drive the threaded blade to rotate, and the molten raw material will be forced out of the heating chamber during rotation, thereby accelerating the discharge speed.
[0010] Preferably, a glass plate is fixedly installed inside the insulation shell and the heating chamber, and several support columns are fixedly installed at the bottom of the insulation shell. By installing a glass plate inside the insulation shell and the heating chamber, it is convenient to observe the melting of the cable insulation material inside. Three support columns are welded to the bottom of the insulation shell to facilitate the support of the entire device.
[0011] Preferably, a control switch is fixedly installed on one side of the insulation shell. The control switch is electrically connected to the drive motor and the heating chamber. By installing a control switch on one side of the insulation shell, it is convenient to control the opening and closing of the drive motor and the heating chamber.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This environmentally friendly cable insulation material processing equipment includes a heating chamber installed inside an insulated shell. Three mounting frames are welded inside the heating chamber, and the other ends of the three mounting frames are connected to an insulation cover. A drive motor is placed inside the insulation cover. A connecting rod is welded to the bottom of the drive motor, and an assembly rod is welded to each end of the connecting rod. Two sets of stirring blades are installed at the bottom of the assembly rod. Cable insulation material is added to the heating chamber, and the heating chamber is started to melt the cable insulation material. Then, the drive motor is started, causing the connecting rod and assembly rod to rotate. The stirring blades installed at the bottom of the assembly rods ensure more even heating and more thorough melting of the material during the melting process.
[0014] 2. This environmentally friendly cable insulation material processing equipment uses a support frame welded to the top of an insulation shell. A mesh frame of the same size is placed on top of the support frame, and a fiber filter is placed at the bottom of the mesh frame. An activated carbon filter is then placed on top of the fiber filter. During the melting of the raw materials, a large amount of toxic gas is generated. The toxic gas rises and first passes through the fiber filter to remove invisible micron particles. Then, it passes through the activated carbon filter to adsorb the toxic components and odors in the toxic gas, thereby achieving a gas purification effect and ensuring the health of the workers. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the installation of the heating chamber of this utility model;
[0017] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;
[0018] Figure 4 This utility model Figure 2 Enlarged diagram of point B in the middle.
[0019] In the diagram: 1. Insulation shell; 2. Heating chamber; 3. Mounting frame; 4. Insulation cover; 5. Drive motor; 6. Connecting rod; 7. Assembly rod; 8. Stirring blade; 9. Support frame; 10. Mesh frame; 11. Fiber filter screen; 12. Activated carbon filter screen; 13. Wall scraper blade; 14. Threaded blade; 15. Valve port; 16. Glass plate; 17. Support column; 18. Control switch. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1 - Figure 4 As shown, the technical solution provided by this utility model is as follows:
[0022] An environmentally friendly cable insulation material processing equipment includes an insulation shell 1, a melting mechanism fixedly installed on the inner wall of the insulation shell 1, the melting mechanism including a heating chamber 2, a heating chamber 2 fixedly installed inside the insulation shell 1, an installation frame 3 fixedly installed inside the heating chamber 2, a heat insulation cover 4 fixedly installed at one end of the installation frame 3, a drive motor 5 fixedly installed inside the heat insulation cover 4, a connecting rod 6 fixedly installed at the bottom end of the drive motor 5, assembly rods 7 fixedly installed at both ends of the connecting rod 6, a stirring blade 8 fixedly installed at the bottom end of the assembly rod 7, and a gas purification mechanism fixedly installed at the top end of the insulation shell 1.
[0023] Through the above scheme, a heating chamber 2 is installed inside the insulation shell 1. Three mounting brackets 3 are welded inside the heating chamber 2. The other ends of the three mounting brackets 3 are connected to the heat insulation cover 4. A drive motor 5 is placed inside the heat insulation cover 4. A connecting rod 6 is welded to the bottom of the drive motor 5. An assembly rod 7 is welded to each end of the connecting rod 6. Two sets of stirring blades 8 are set at the bottom of the assembly rod 7. The cable insulation material is added into the heating chamber 2, the heating chamber 2 is started, and the cable insulation material is melted. Then the drive motor 5 is started, and the drive motor 5 drives the connecting rod 6 and the assembly rod 7 to rotate. The stirring blades 8 are installed at the bottom of the assembly rod 7. Stirring during the melting process can make the material heat more evenly and melt more thoroughly.
[0024] In this embodiment, preferably, the air purification mechanism includes a support frame 9, the top of the heat insulation shell 1 is fixedly provided with the support frame 9, the top of the support frame 9 is movably provided with a mesh frame 10, the bottom of the mesh frame 10 is movably provided with a fiber filter screen 11, and the top of the fiber filter screen 11 is movably provided with an activated carbon filter screen 12.
[0025] Through the above solution, a support frame 9 is welded to the top of the insulation shell 1, and a mesh frame 10 of the same size is placed on the top of the support frame 9. A fiber filter 11 is placed at the bottom of the inside of the mesh frame 10, and an activated carbon filter 12 is placed on the top of the fiber filter 11. During the melting of raw materials, a large amount of toxic gas will be generated. The toxic gas will rise and first pass through the fiber filter 11 to remove invisible micron particles in the toxic gas. Then, it passes through the activated carbon filter to adsorb the toxic components and odors in the toxic gas, thereby achieving the effect of air purification and ensuring the health of the staff.
[0026] In this embodiment, preferably, scraping blades 13 are fixedly provided at both ends of the assembly rod 7;
[0027] By welding wall-mounted blades to both ends of the assembly rod 7, the residual raw materials on the inner wall of the heating chamber can be scraped off, preventing waste of raw materials.
[0028] In this embodiment, preferably, the bottom end of the connecting rod 6 is fixedly provided with a threaded blade 14, and the bottom end of the insulation shell 1 is fixedly provided with a valve port 15.
[0029] With the above scheme, by setting threaded blades 14 at the bottom of the connecting rod 6 and valve port 15 at the bottom of the insulation shell 1, when the raw material is discharged, the valve port 15 is opened, the connecting rod 6 driven by the drive stage will rotate, and the connecting rod 6 will drive the threaded blades 14 to rotate. When rotating, the molten raw material will be pressed out of the heating chamber 2, thereby accelerating the discharge speed.
[0030] In this embodiment, preferably, a glass plate 16 is fixedly installed inside the heat insulation shell 1 and the heating chamber 2, and a number of support columns 17 are fixedly installed at the bottom of the heat insulation shell 1.
[0031] With the above scheme, by setting glass plates 16 inside the insulation shell 1 and the heating chamber 2, it is convenient to observe the melting of the cable insulation material inside. Three support columns 17 are welded to the bottom of the insulation shell 1 to support the entire device.
[0032] In this embodiment, preferably, a control switch 18 is fixedly provided on one side of the heat insulation shell 1. The control switch 18 is electrically connected to the drive motor 5 and the heating chamber 2.
[0033] With the above solution, by setting a control switch 18 on one side of the insulation shell 1, it is convenient to control the opening and closing of the drive motor 5 and the heating chamber 2.
[0034] In this embodiment, an environmentally friendly cable insulation material processing device is used by installing a heating chamber 2 inside an insulation shell 1. Three mounting brackets 3 are welded inside the heating chamber 2, and the other ends of the three mounting brackets 3 are connected to a heat insulation cover 4. A drive motor 5 is placed inside the heat insulation cover 4. A connecting rod 6 is welded to the bottom of the drive motor 5, and an assembly rod 7 is welded to each end of the connecting rod 6. Two sets of stirring blades 8 are installed at the bottom of the assembly rod 7. Cable insulation material is added to the heating chamber 2, and the heating chamber 2 is started to melt the cable insulation material. Then, the drive motor 5 is started, causing the connecting rod 6 and the assembly rod 7 to rotate. The bottom of the assembly rod 7... The installation of stirring blades 8 allows for more even heating and more thorough melting of the raw materials during the melting process. A support frame 9 is welded to the top of the insulation shell 1, and a mesh frame 10 of the same size is placed on top of the support frame 9. A fiber filter 11 is placed at the bottom of the inside of the mesh frame 10, and an activated carbon filter 12 is placed on top of the fiber filter 11. During the melting process of the raw materials, a large amount of toxic gas is generated. The toxic gas rises and first passes through the fiber filter 11 to remove invisible micron particles. Then, it passes through the activated carbon filter to adsorb the toxic components and odors in the toxic gas, thereby achieving the effect of gas purification and ensuring the health of the staff.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An environmentally friendly cable insulation material processing equipment, characterized in that: The device includes an insulation shell (1), a melting mechanism fixedly installed on the inner wall of the insulation shell (1), a heating chamber (2) fixedly installed inside the insulation shell (1), an installation frame (3) fixedly installed inside the heating chamber (2), a heat insulation cover (4) fixedly installed at one end of the installation frame (3), a drive motor (5) fixedly installed inside the heat insulation cover (4), a connecting rod (6) fixedly installed at the bottom end of the drive motor (5), assembly rods (7) fixedly installed at both ends of the connecting rod (6), a stirring blade (8) fixedly installed at the bottom end of the assembly rod (7), and a gas purification mechanism fixedly installed at the top end of the insulation shell (1).
2. The environmentally friendly cable insulation material processing equipment according to claim 1, characterized in that: The air purification mechanism includes a support frame (9), the top of the heat insulation shell (1) is fixedly provided with the support frame (9), the top of the support frame (9) is movably provided with a mesh frame (10), the bottom of the mesh frame (10) is movably provided with a fiber filter screen (11), and the top of the fiber filter screen (11) is movably provided with an activated carbon filter screen (12).
3. The environmentally friendly cable insulation material processing equipment according to claim 1, characterized in that: The two ends of the assembly rod (7) are fixedly provided with wall scraping blades (13).
4. The environmentally friendly cable insulation material processing equipment according to claim 1, characterized in that: The bottom end of the connecting rod (6) is fixedly provided with a threaded blade (14), and the bottom end of the heat insulation shell (1) is fixedly provided with a valve port (15).
5. The environmentally friendly cable insulation material processing equipment according to claim 1, characterized in that: Glass plates (16) are fixedly installed inside the insulation shell (1) and the heating chamber (2), and several support columns (17) are fixedly installed at the bottom of the insulation shell (1).
6. The environmentally friendly cable insulation material processing equipment according to claim 1, characterized in that: A control switch (18) is fixedly installed on one side of the heat insulation shell (1). The control switch (18) is electrically connected to the drive motor (5) and the heating chamber (2).
Citation Information
Patent Citations
Environment-friendly cable insulation material processing equipment
CN221497034U