Full-automatic puncturing machine for edible fungus black fungus

Abstract

The utility model relates to the field of edible fungus production equipment, in particular to a full-automatic puncturing machine for edible fungus black fungus, which comprises a transverse moving component, a longitudinal moving component, a clamping hand frame and a pneumatic clamping hand, the transverse moving component comprises a moving seat, a transverse linear guide rail, a transverse driving component and a transverse lead screw, and the transverse linear guide rail is mounted at the bottom of the moving seat; the transverse driving assembly is fixedly installed at one end of the moving seat, the transverse lead screw is rotationally installed at the bottom of the moving seat, and high-precision position control of the equipment can be achieved through cooperative work of the transverse moving assembly and the longitudinal moving assembly. The transverse servo motor and the longitudinal servo motor drive the lead screw system respectively, accurate positioning of the clamping hand frame and the movable seat is ensured, the design of the forward lead screw section, the forward and reverse lead screw section and the reverse lead screw section is adopted, proportional control (1: 3) of unfolding and gathering actions of the clamping hand frame is achieved, and movement of the clamping hand frame is more flexible and efficient.

Description

Technical Field

[0001] This utility model relates to the field of edible fungus production equipment, specifically a fully automatic perforation machine for black fungus. Background Technology

[0002] Black fungus, a popular edible fungus, requires precise piercing during its cultivation. This piercing of the culture bags or bottles effectively increases oxygen supply, promotes mycelial respiration and metabolic activity, and thus accelerates growth and development, improving yield and quality. However, traditional piercing methods rely heavily on manual labor, which is not only inefficient but also makes it difficult to ensure the uniformity and accuracy of the piercing, negatively impacting the growth quality and final yield of the black fungus.

[0003] Limitations of existing automated equipment

[0004] In recent years, with the continuous improvement of agricultural mechanization, automated equipment for piercing edible fungi has emerged in the market, aiming to replace manual labor and improve piercing efficiency and accuracy. However, after in-depth analysis, existing automated piercing equipment still has the following significant shortcomings:

[0005] Insufficient precision: Although automated equipment has improved the efficiency of piercing to some extent, existing equipment is limited by technical limitations and design flaws, making it difficult to achieve high-precision piercing operations. Inaccurate piercing positions directly affect the growth of black fungus and may even lead to the scrapping of some culture bags due to improper piercing.

[0006] Poor flexibility: Some automated equipment is only suitable for culture bags of specific sizes and shapes, lacking the ability to flexibly adapt to different production needs. This severely limits the application range of the equipment and increases conversion costs and time costs in the production process.

[0007] Low work efficiency: Although automated equipment is faster than manual operation, overall work efficiency still needs further optimization. Especially in large-scale production, the processing capacity of existing equipment is insufficient to meet the demands of efficient and rapid production.

[0008] Complex maintenance: Some automated equipment has a complex structure, containing a large number of precision components and vulnerable parts. This not only increases the difficulty of equipment repair and maintenance, but may also lead to longer downtime and higher maintenance costs, thereby affecting overall production efficiency. Utility Model Content

[0009] (a) Technical problems to be solved

[0010] To address the shortcomings of existing technologies, this utility model provides a fully automatic piercing machine for edible fungi, specifically black fungus.

[0011] (II) Technical Solution

[0012] To achieve the above objectives, this utility model provides the following technical solution: The fully automatic piercing machine for edible fungi (black fungus) of this utility model includes a horizontal moving component, a vertical moving component, a gripper frame, and a pneumatic gripper. The horizontal moving component includes a moving base, a horizontal linear guide rail, a horizontal drive component, and a horizontal lead screw. The horizontal linear guide rail is installed at the bottom of the moving base. The horizontal drive component is fixedly installed at one end of the moving base. The horizontal lead screw is rotatably installed at the bottom of the moving base and is connected to the output end of the horizontal drive component. The gripper frame is mounted on the horizontal lead screw via a slider. The top of the component is slidably mounted on the transverse linear guide rail. The longitudinal moving component includes a longitudinal linear guide rail, a longitudinal frame, a longitudinal drive component, and a longitudinal lead screw. The longitudinal drive component is mounted at the end of the longitudinal frame. Lead screw frames are provided at both ends of the longitudinal frame. The longitudinal lead screw is rotatably mounted on the lead screw frames and is connected to the output end of the longitudinal drive component. The longitudinal linear guide rail is mounted on the gripper frame. Several adjustment frames are mounted on the gripper frame. The pneumatic gripper is mounted at the bottom of the adjustment frame. The component also includes a guide frame. The adjustment frame is slidably sleeved on the guide frame. The guide frame is sleeved on the longitudinal lead screw.

[0013] Preferably, the transverse lead screw is provided with a forward lead screw section, a forward and reverse lead screw section and a reverse lead screw section, and each of the three lead screw sections is fitted with a clamping frame, and the forward and reverse lead screw sections are fitted with two clamping frames.

[0014] More preferably, the end of the forward lead screw section is fitted with a lead screw positive nut, both ends of the forward and reverse lead screw sections are fitted with lead screw positive and reverse nuts, and the end of the reverse lead screw section is fitted with a lead screw reverse nut.

[0015] Preferably, the guide frame has two symmetrical cam grooves, the two ends of the guide frame have linear sliders, the adjusting frame has a guide cam rotatably mounted on it, and the guide cam is adapted to the cam groove.

[0016] Preferably, the lateral drive assembly includes a lateral servo motor and a synchronous pulley. The lateral servo motor is fixedly mounted at the end of the movable seat, and the synchronous pulley is mounted at the end of the lateral lead screw and located below the lateral servo motor. A transmission wheel is mounted at the output end of the lateral servo motor, and a transmission belt is sleeved between the transmission wheel and the synchronous pulley.

[0017] More preferably, the longitudinal drive assembly includes a longitudinal servo motor and a second synchronous belt. The longitudinal servo motor is fixedly installed on the side of the longitudinal linear guide rail, the second synchronous belt is installed on the longitudinal lead screw, and a second transmission wheel is installed at the output end of the longitudinal servo motor. A second transmission belt is sleeved between the second transmission wheel and the second synchronous belt.

[0018] (III) Beneficial Effects

[0019] Compared with the prior art, this utility model provides a fully automatic piercing machine for edible fungi, black fungus, which has the following beneficial effects:

[0020] High-precision control and efficient operation

[0021] Precise control: Through the coordinated operation of the lateral and longitudinal movement components, the equipment achieves high-precision position control. The lateral and longitudinal servo motors drive the lead screw system respectively, ensuring the precise positioning of the gripper frame and the moving base.

[0022] Highly efficient operation: The entire piercing process is highly automated, reducing manual intervention and significantly improving production efficiency. The equipment can complete the piercing of a large number of black fungus in a short time.

[0023] Multi-segment proportional control and flexible adjustment

[0024] Multi-segment lead screw design: The design of forward lead screw segment, forward and reverse lead screw segment and reverse lead screw segment realizes the proportional control (1:3) of the gripper's unfolding and assembly movements, making the gripper's movement more flexible and efficient.

[0025] Flexible adjustment: The cam groove on the guide frame and the guide cam work together to ensure that the gripper frame remains stable and accurately positioned during movement, adapting to black fungus of different sizes and shapes.

[0026] High degree of automation and easy operation

[0027] Fully automated process: From material preparation to puncture operation and reset, the entire process is highly automated, reducing the time and labor intensity of manual operation.

[0028] Stability and Reliability

[0029] Sturdy structure: The equipment uses high-quality materials and precision manufacturing processes to ensure that the connections between the components are firm and reliable, and that it is not prone to failure during operation.

[0030] Optimized guidance system: The design of the guide frame and cam groove effectively prevents the gripper frame from shifting or jamming during movement, thus improving the overall stability of the equipment.

[0031] Improve product quality and consistency

[0032] Precise piercing: The pneumatic gripper can firmly clamp the black fungus, ensuring that it will not shift during the piercing process, thus guaranteeing the accuracy of the piercing position.

[0033] Uniform distribution: By precisely controlling the movement path and speed of the gripper frame, a uniform distribution of puncture points can be achieved, improving product quality and consistency. Attached Figure Description

[0034] Figure 1 This is a schematic diagram of the overall equipment structure of this utility model;

[0035] Figure 2 This is a schematic diagram of the transverse lead screw structure of this utility model;

[0036] Figure 3 This is a schematic diagram of the lateral drive component structure of this utility model;

[0037] Figure 4 This is a schematic diagram of the longitudinal drive component structure of this utility model;

[0038] In the diagram: 1. Moving seat; 2. Longitudinal frame; 3. Gripper frame; 4. Adjustment frame; 5. Pneumatic gripper; 6. Lateral drive assembly; 7. Longitudinal drive assembly; 8. Guide frame; 9. Cam groove; 10. Guide cam; 11. Screw frame; 12. Longitudinal screw; 13. Linear slider; 14. Lateral screw; 15. Forward screw section; 16. Reverse screw section; 17. Forward and reverse screw sections; 18. Screw positive nut; 19. Screw positive and negative nuts; 20. Screw negative nut; 21. Lateral servo motor; 22. Transmission wheel one; 23. Synchronous belt pulley one; 24. Transmission belt one; 25. Longitudinal servo motor; 26. Transmission wheel two; 27. Synchronous belt two; 28. Transmission belt two; 29. ​​Lateral linear guide rail; 30. Longitudinal linear guide rail. Detailed Implementation

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0040] Please see Figure 1-4This utility model discloses a fully automatic piercing machine for edible fungi (black fungus), comprising a transverse moving component, a longitudinal moving component, a gripper frame 3, and a pneumatic gripper 5. The transverse moving component includes a moving base 1, a transverse linear guide rail 29, a transverse drive component 6, and a transverse lead screw 14. The transverse linear guide rail 29 is installed at the bottom of the moving base 1. The transverse drive component 6 is fixedly installed at one end of the moving base 1. The transverse lead screw 14 is rotatably installed at the bottom of the moving base 1 and is connected to the output end of the transverse drive component 6. The gripper frame 3 is mounted on the transverse lead screw 14 via a slider, and the top of the gripper frame 3 is slidably installed on the transverse linear guide rail 29. The longitudinal moving assembly includes a longitudinal linear guide rail 30, a longitudinal frame 2, a longitudinal drive assembly 7, and a longitudinal lead screw 12. The longitudinal drive assembly 7 is installed at the end of the longitudinal frame 2. Lead screw frames 11 are provided at both ends of the longitudinal frame 2. The longitudinal lead screw 12 is rotatably installed on the lead screw frame 11 and is connected to the output end of the longitudinal drive assembly 7. The longitudinal linear guide rail 30 is installed on the gripper frame 3. Several adjusting frames 4 are installed on the gripper frame 3. The pneumatic gripper 5 is installed at the bottom of the adjusting frame 4. The assembly also includes a guide frame 8. The adjusting frame 4 is slidably sleeved on the guide frame 8. The guide frame 8 is sleeved on the longitudinal lead screw 12.

[0041] This fully automatic perforation machine for edible fungus (black fungus) achieves automatic perforation of black fungus cultivation bags through the coordinated operation of a horizontal moving component, a vertical moving component, a gripper frame 3, and a pneumatic gripper 5. The following is a detailed description of its working principle:

[0042] Lateral movement component

[0043] Structural components:

[0044] Mobile base 1: Serves as the basic support component of the entire device.

[0045] Lateral linear guide 29: Installed at the bottom of the movable seat 1, it provides lateral guidance.

[0046] Lateral drive assembly 6: includes a lateral servo motor 21 and a synchronous pulley 23, used to drive the lateral lead screw 14 to rotate.

[0047] Transverse lead screw 14: Rotatably mounted on the bottom of the movable seat 1, connected to the output end of the transverse drive assembly 6, driving the gripper frame 3 to slide along the transverse linear guide rail 29.

[0048] Working principle:

[0049] The lateral servo motor 21 in the lateral drive assembly 6 drives the synchronous pulley 23 to rotate via the transmission belt 24, which in turn drives the lateral lead screw 14 to rotate. Since the lateral lead screw 14 has a forward lead screw section 15, a forward-reverse lead screw section 17, and a reverse lead screw section 16, and the thread direction is different on different sections, multiple gripper frames 3 can move in different directions simultaneously, realizing complex lateral motion control.

[0050] Vertical movement component

[0051] Structural components:

[0052] Longitudinal linear guide 30: mounted on the clamp 3, providing longitudinal guidance.

[0053] Longitudinal frame 2: Both ends are provided with screw rod frames 11 to support the longitudinal screw rod 12.

[0054] Longitudinal drive assembly 7: includes longitudinal servo motor 25 and synchronous belt 27, used to drive longitudinal lead screw 12 to rotate.

[0055] Longitudinal lead screw 12: Rotatably mounted on lead screw frame 11, connected to the output end of longitudinal drive assembly 7, driving adjustment frame 4 to slide along longitudinal linear guide rail 30.

[0056] Working principle:

[0057] The longitudinal servo motor 25 in the longitudinal drive assembly 7 drives the synchronous belt 27 to rotate via the transmission belt 28, which in turn drives the longitudinal lead screw 12 to rotate. The adjusting frame 4 is sleeved on the longitudinal lead screw 12 via a slider and slides along the longitudinal linear guide rail 30 to achieve longitudinal motion control.

[0058] Gripper 3 and pneumatic gripper 5

[0059] Structural components:

[0060] Clamp 3: It is mounted on the transverse lead screw 14 by means of a slider and is slidably installed on the transverse linear guide rail 29.

[0061] Adjustment frame 4: Installed on the clamp frame 3, it can slide along the longitudinal linear guide rail 30.

[0062] Pneumatic gripper 5: Installed at the bottom of the adjustment frame 4, used to clamp and fix the black fungus culture bag.

[0063] Working principle:

[0064] The clamping frame 3 achieves lateral movement via the transverse lead screw 14 and the transverse linear guide rail 29, while the adjusting frame 4 achieves longitudinal movement via the longitudinal lead screw 12 and the longitudinal linear guide rail 30. The pneumatic clamp 5 is responsible for holding and fixing the black fungus culture bag, ensuring the stability of the culture bag during movement.

[0065] Guide frame 8 and cam groove 9

[0066] Structural components:

[0067] Guide frame 8: It is sleeved on the longitudinal lead screw 12, with linear sliders 13 at both ends and two symmetrical cam grooves 9.

[0068] Adjustment frame 4: rotatably mounted with guide cam 10, which is adapted to cam groove 9 on guide frame 8.

[0069] Working principle:

[0070] A nut can be fitted onto the longitudinal lead screw 12 and connected to the guide frame 8. The nut on the longitudinal lead screw 12 drives the guide frame 8 to move. The cam groove 9 on the guide frame 8 drives the adjusting frame 4 through the guide cam 10 to achieve longitudinal movement.

[0071] Working principles of various preferred technical solutions

[0072] Design of transverse lead screw 14

[0073] Forward lead screw section 15, forward and reverse lead screw sections 17, and reverse lead screw section 16: These three lead screw sections have different thread directions, which can drive multiple gripper frames 3 to move in different directions at the same time, realizing complex lateral motion control.

[0074] Lead screw positive nut 18, lead screw positive reverse nut 19, lead screw reverse nut 20: These nuts are installed on the corresponding lead screw sections to ensure the precise rotation and smooth operation of the lead screw.

[0075] Design of guide frame 8

[0076] Cam groove 9 and guide cam 10: The cam groove 9 on the guide frame 8 cooperates with the guide cam 10 on the adjusting frame 4 to ensure that the adjusting frame 4 remains stable during longitudinal movement, prevents deviation or shaking, and improves the accuracy and reliability of the equipment.

[0077] Design of Lateral Drive Component 6

[0078] Lateral servo motor 21 and synchronous pulley 23: The lateral servo motor 21 drives the synchronous pulley 23 to rotate through the transmission belt 24, which in turn drives the lateral lead screw 14 to rotate, thereby achieving precise lateral motion control.

[0079] Transmission wheel 22 and transmission belt 24: Transmission wheel 22 is installed at the output end of the horizontal servo motor 21, and transmission belt 24 is sleeved between it and synchronous pulley 23 to ensure the smoothness and efficiency of power transmission.

[0080] Design of Vertical Drive Component 7

[0081] Longitudinal servo motor 25 and synchronous belt 27: The longitudinal servo motor 25 drives the synchronous belt 27 to rotate through the transmission belt 28, which in turn drives the longitudinal lead screw 12 to rotate, thereby achieving precise longitudinal motion control.

[0082] Transmission wheel 26 and transmission belt 28: Transmission wheel 26 is installed at the output end of the longitudinal servo motor 25, and transmission belt 28 is sleeved between it and synchronous belt 27 to ensure the smoothness and efficiency of power transmission.

[0083] Detailed Workflow

[0084] Preparation

[0085] Place the black fungus culture bag in the designated location and ensure that the pneumatic gripper 5 is in the initial state (open state).

[0086] Check that all mechanical components and electrical systems are functioning properly, and ensure that the lateral movement assembly, longitudinal movement assembly, and pneumatic gripper 5 are all ready.

[0087] Start the device

[0088] Turn on the power, start the control system, and ensure that the horizontal servo motor 21 and the vertical servo motor 25 are in standby mode.

[0089] Clamping culture bag

[0090] The pneumatic gripper 5 descends and clamps the black fungus culture bag, ensuring that the culture bag is firmly fixed and preventing displacement during the piercing process.

[0091] Lateral movement

[0092] The horizontal servo motor 21 starts, driving the synchronous pulley 23 to rotate via the transmission belt 24, which in turn drives the horizontal lead screw 14 to rotate. According to the preset program, different sections of the horizontal lead screw 14 (forward lead screw section 15, forward and reverse lead screw sections 17, and reverse lead screw section 16) drive the gripper frame 3 to move laterally, moving the culture bag to the predetermined position.

[0093] Vertical movement

[0094] The longitudinal servo motor 25 starts, driving the synchronous belt 27 to rotate via the transmission belt 28, which in turn drives the longitudinal lead screw 12 to rotate. The adjustment frame 4 is sleeved on the longitudinal lead screw 12 via a slider and slides along the longitudinal linear guide rail 30 to move the culture bag to the predetermined position.

[0095] Loosen the culture bag

[0096] The pneumatic gripper 5 releases the black fungus culture bag and places it into the piercing device to complete one piercing operation.

[0097] Reset and next round of operation

[0098] The pneumatic gripper 5 and all moving components are reset, ready for the next round of piercing operations. If multiple culture bags need to be processed consecutively, repeat the above steps until all are completed.

[0099] This fully automatic perforation machine for edible fungi (black fungus) achieves automated perforation of black fungus cultivation bags through the coordinated operation of a horizontal moving component, a vertical moving component, a gripper frame 3, and a pneumatic gripper 5. Specifically:

[0100] Efficient motion control: Through the design of different sections of the transverse lead screw 14 and the longitudinal lead screw 12, precise transverse and longitudinal motion control is achieved, ensuring the accuracy of the puncture position.

[0101] Stable clamping system: The pneumatic gripper 5 can firmly hold the culture bag, preventing displacement during the piercing process and ensuring the quality of piercing.

[0102] A reliable guiding system: The cam groove 9 on the guide frame 8 cooperates with the guide cam 10 on the adjusting frame 4 to ensure the stability of the adjusting frame 4 during longitudinal movement and prevent deviation or shaking.

[0103] Precise power transmission: The design of the synchronous pulley and drive belt ensures the smoothness and efficiency of power transmission, improving the overall performance of the equipment.

[0104] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A full-automatic puncture machine for edible fungus black fungus, characterized in that, The utility model provides a kind of vertical and horizontal movement of clamp hand, including transverse movement component, longitudinal movement component, clamping scaffold (3) and pneumatic clamp hand (5), the transverse movement component includes moving seat (1), transverse linear guide (29), transverse drive component (6) and transverse screw rod (14), the transverse linear guide (29) is installed on the bottom of moving seat (1), the transverse drive component (6) is fixedly installed in one end of moving seat (1), the transverse screw rod (14) is rotatably installed on the bottom of moving seat (1), and the transverse screw rod (14) is connected with the output end of transverse drive component (6), the clamping scaffold (3) is sleeved on the transverse screw rod (14) by slider, and the top of the clamping scaffold (3) is slidably installed on the transverse linear guide (29), the longitudinal movement component includes longitudinal linear guide (30), longitudinal frame (2), longitudinal drive component (7) and longitudinal screw rod (12), the longitudinal drive component (7) is installed in the end of longitudinal frame (2), both ends of the longitudinal frame (2) are provided with screw rod frame (11), the longitudinal screw rod (12) is rotatably installed on screw rod frame (11), and the longitudinal screw rod (12) is connected with the output end of longitudinal drive component (7), the longitudinal linear guide (30) is installed on clamping scaffold (3), a plurality of adjusting frames (4) are installed on the clamping scaffold (3), the pneumatic clamp hand (5) is installed on the bottom of adjusting frame (4), further include guide frame (8), the adjusting frame (4) is slidably sleeved on guide frame (8), and the guide frame (8) is sleeved on longitudinal screw rod (12).

2. The automatic punching machine for edible fungus Auricularia auricula-judae according to claim 1, characterized in that, The transverse screw rod (14) is provided with positive screw rod section (15), positive and negative screw rod section (17) and reverse screw rod section (16), and three screw rod sections are sleeved with clamping scaffold (3), and the positive and negative screw rod section (17) is sleeved with two clamping scaffolds (3).

3. The full-automatic pricking machine for edible fungus Auricularia auricula-judae according to claim 2, characterized in that, The end of the positive screw rod section (15) is sleeved with screw rod positive nut (18), both ends of the positive and negative screw rod section (17) are sleeved with screw rod positive and negative nut (19), and the end of the reverse screw rod section (16) is sleeved with screw rod reverse nut (20).

4. The full-automatic pricking machine for edible fungus Auricularia auricula-judae according to claim 3, characterized in that, Two cam grooves (9) are symmetrically provided on the guide frame (8), linear sliders (13) are provided on both ends of the guide frame (8), guide cams (10) are rotatably installed on the adjusting frame (4), and the guide cams (10) are matched with the cam grooves (9).

5. The full-automatic pricking machine for edible fungus Auricularia auricula-judae according to claim 4, characterized in that, The transverse drive component (6) includes transverse servo motor (21) and synchronous pulley one (23), the transverse servo motor (21) is fixedly installed in the end of moving seat (1), the synchronous pulley one (23) is installed in the end of transverse screw rod, and is located below the transverse servo motor (21), the output end of the transverse servo motor (21) is installed with transmission wheel one (22), and transmission belt one (24) is sleeved between the transmission wheel one (22) and the synchronous pulley one (23).

6. The full-automatic pricking machine for edible fungus Auricularia auricula-judae according to claim 5, characterized in that, The longitudinal driving assembly (7) comprises a longitudinal servo motor (25) fixedly installed on the side of the longitudinal linear guide rail and a second synchronous belt (27) installed on the longitudinal screw rod (12), and a transmission wheel two (26) is installed on the output end of the longitudinal servo motor (25), and the transmission belt two (28) is sleeved between the transmission wheel two (26) and the second synchronous belt (27).

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