Container gluing equipment and gluing system

Abstract

The utility model discloses a container gluing device and a gluing system, which are mainly used for a gluing process of a container production line and can also be widely used for gluing work of other similar processes, the container gluing device comprises a movable underframe, a trolley walking track is arranged at the top of the movable underframe; the movable glue changing trolley is arranged on the trolley walking track in a sliding mode and can slide between the gluing station and the barrel changing station along the trolley walking track, and a glue barrel placing station used for placing glue barrels is arranged on the movable glue changing trolley; the gluing mechanism is arranged on the movable bottom frame, the gluing mechanism is provided with a liftable piston type pressing disc, the piston type pressing disc is located above the gluing station, and a glue supply pump is arranged on the piston type pressing disc; and the glue gun is connected with the glue supply pump through a glue outlet pipeline. According to the utility model, the efficient gluing operation is realized, the glue tank replacement frequency is greatly reduced, the glue use cost is saved, and the working comfort of staff is improved.

Description

Technical Field

[0001] This utility model relates to the field of container manufacturing technology, specifically to a container gluing equipment and gluing system. Background Technology

[0002] Containers have become increasingly important in our daily business transportation, due to the growing scale of warehousing and logistics, with many industries relying more and more on container logistics. One manufacturing process in container production is called internal sealing. This sealing process in container manufacturing primarily ensures the sealing of all welds in the container body, the sealing of the wooden floor and bottom crossbeams, the rust-proof caps on the door panel locking rod screws, and the adhesion and fixation of the door panel adhesive strips.

[0003] Currently, sealants used in the container manufacturing industry are mainly divided into two types: water-based sealants and MS sealants. The sealants used are commonly available in 310ml hand-held extrusion plastic containers. Due to the small size of these containers, frequent replacements are necessary. Manual extrusion by workers is labor-intensive, and approximately 5% of each container is not completely extruded, resulting in sealant waste and a large amount of solid waste from the extrusion containers daily. This is not only environmentally unfriendly but also incurs high solid waste disposal costs for companies. Utility Model Content

[0004] In order to overcome the problems of high labor intensity, piles of waste glue cans, and a certain proportion of glue waste caused by manual glue extrusion in the existing container glue application process, this utility model provides a container glue application equipment and glue application system.

[0005] The technical solution of this utility model is as follows:

[0006] On the one hand, this utility model provides a container glue-applying device, comprising:

[0007] A mobile base frame, the top of which is equipped with a trolley travel track;

[0008] A mobile glue-changing trolley is slidably mounted on the trolley's travel track and can slide between the glue application station and the glue-changing station along the trolley's travel track. The mobile glue-changing trolley is equipped with a glue bucket placement station for placing glue buckets.

[0009] A glue dispensing mechanism is mounted on the movable base frame. The glue dispensing mechanism has a liftable piston-type pressure plate, which is located above the glue dispensing station. A glue supply pump is mounted on the piston-type pressure plate.

[0010] A glue gun, which is connected to the glue supply pump via a glue dispensing line.

[0011] As a preferred embodiment of this utility model, the glue dispensing mechanism includes two lifting cylinders symmetrically arranged on both sides of the glue dispensing station. The extension and retraction ends of the two lifting cylinders are arranged upwards, and the extension and retraction ends of the two lifting cylinders are connected to a lifting plate. The lifting plate is connected to the top two ends of the piston-type pressure plate respectively through two lifting connecting rods.

[0012] In a preferred embodiment of this utility model, the glue supply pump is a gear pump, and a motor is provided above the gear pump. The drive end of the motor is connected to the gear pump to drive the gear pump to extract the sealant from the glue tank.

[0013] As a preferred embodiment of this utility model, a splash guard is provided around the motor.

[0014] As a preferred embodiment of this utility model, the movable base frame is provided with a first fixing plate on the glue application station, and the movable glue changing trolley is provided with a second fixing plate that cooperates with the first fixing plate.

[0015] As a preferred embodiment of this utility model, the first fixing plate is provided with a first fixing hole, and the second fixing plate is provided with a second fixing hole that cooperates with the first fixing hole.

[0016] As a preferred embodiment of this utility model, the top of the mobile glue-changing trolley is provided with multiple glue bucket clamps evenly distributed in the circumference, and the multiple glue bucket clamps form the glue bucket placement station.

[0017] As a preferred embodiment of this utility model, a glue bucket guide block is provided on the top of the glue bucket plate.

[0018] As a preferred embodiment of this utility model, casters are provided at the four bottom corners of the mobile base frame, and track wheels that cooperate with the trolley's travel track are provided at the four bottom corners of the mobile rubber changing trolley.

[0019] As a preferred embodiment of this utility model, the movable base is provided with a glue gun holder for fixing the glue gun.

[0020] On the other hand, this utility model provides a glue application system, characterized in that it includes the container glue application equipment and loading and unloading auxiliary equipment described in any of the above-mentioned schemes. The loading and unloading auxiliary equipment includes a boom column, a rotating boom, and a glue bucket retraction and release gripper. One end of the rotating boom is rotatably disposed on the top of the boom column, and the glue bucket retraction and release gripper is movably disposed on the other end of the rotating boom and can move along the rotating boom.

[0021] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0022] 1. The container glue application equipment consists of a mobile base frame, a mobile glue changing trolley, a glue application mechanism, and a glue gun. All components work together to achieve efficient glue application. It has the function of supplying multiple types of glue, such as MS glue and water-based glue. This equipment is currently a blank in the container industry.

[0023] 2. The glue bucket uses a reusable 200-liter container, which has a glue volume of about 650 times that of traditional glue cans. It basically completely solves the solid waste disposal problem and saves 5% of the glue that cannot be squeezed out per can, reducing the effort required for workers to press with traditional glue guns and the workload of frequently changing glue cans, thus improving the comfort of employees.

[0024] 3. The glue application mechanism adopts an automated and mechanized design, which makes the glue dispensing amount more precise and easier than that of manual control. The glue dispensing amount is also adjustable, making the glue application work easy and convenient, and the glue joints are uniform and beautiful.

[0025] 4. The container gluing equipment can be configured with glue distribution according to actual production needs, such as one machine with three pumps / six guns, suitable for multiple people on the production line;

[0026] 5. With the help of loading and unloading auxiliary equipment, the glue drum can be easily loaded and unloaded. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 This is a schematic diagram of the glue application system in one embodiment of the present invention;

[0029] Figure 2 This is a schematic diagram of the container glue-applying equipment in the glue-applying state according to one embodiment of the present invention;

[0030] Figure 3 This is a schematic diagram of the container glue-applying equipment in the drum-changing state according to one embodiment of the present invention;

[0031] Figure 4 for Figure 2 Enlarged view of section A;

[0032] Figure 5 for Figure 2 Enlarged view of section B;

[0033] Figure 6 for Figure 2 Enlarged view of section C;

[0034] Figure 7 This is a schematic diagram of the structure of a loading and unloading auxiliary device in one embodiment of the present invention.

[0035] In the diagram,

[0036] 1. Container glue application equipment; 11. Mobile base frame; 111. Casters; 112. Trolley travel track; 113. First fixing plate; 1131. First fixing hole; 12. Mobile glue changing trolley; 121. Track wheel; 122. Second fixing plate; 1221. Second fixing hole; 123. Glue bucket clamping plate; 124. Glue bucket guide block; 13. Glue application mechanism; 131. Piston pressure plate; 132. Glue supply pump; 133. Lifting cylinder; 134. Lifting plate; 135. Lifting connecting rod; 136. Motor; 137. Splash guard; 14. Glue gun; 141. Glue gun body; 142. Linear glue gun cylinder; 15. Glue dispensing line; 16. Touch screen electrical control box; 17. Glue gun holder; 2. Loading and unloading auxiliary equipment; 21. Boom column; 22. Rotating boom; 23. Glue bucket retraction and release gripper; 3. Glue bucket. Detailed Implementation

[0037] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be noted that similar reference numerals and letters in the following drawings indicate similar items; therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. It is also declared that the embodiments described below are only for explaining this utility model and are not intended to limit this utility model.

[0038] It should be noted that the terms "installation," "setting," "connection," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly defined. Indications of orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used in the application's product, or the orientation or positional relationship commonly understood by those skilled in the art, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. The terms "first" and "second" are used only for descriptive purposes and should not be construed as indicating or implying relative importance or implying a number of technical features. "A plurality" means two or more, unless otherwise explicitly defined. "Several" means one or more, unless otherwise explicitly defined.

[0039] Please see Figure 1 This embodiment provides a glue application system, including a container glue application device 1 and a loading and unloading auxiliary device 2. It is mainly used for the glue application process in container production lines, and can also be widely used for glue application in other similar processes.

[0040] Please see Figure 2 , Figure 3 The container glue-applying equipment 1 includes a mobile base frame 11, a mobile glue-changing trolley 12, a glue-applying mechanism 13, and a glue gun 14. The mobile base frame 11 has casters 111 at its four bottom corners for easy movement and adjustment of the entire unit within the site. A trolley track 112 is provided on the top of the mobile base frame 11. The mobile glue-changing trolley 12 slides along the trolley track 112. Track wheels 121 are provided at its four bottom corners to cooperate with the trolley track 112. The mobile glue-changing trolley 12 can slide between the glue-applying station and the glue-changing station along the trolley track 112 via the cooperation of the track wheels 121. A glue-bucket placement station is provided on the mobile glue-changing trolley 12 for placing the glue buckets 3. The glue dispensing mechanism 13 is mounted on the movable base frame 11. The glue dispensing mechanism 13 has a liftable piston pressure plate 131. The piston pressure plate 131 is located above the glue dispensing station. The piston pressure plate 131 is equipped with a glue supply pump 132. The glue gun 14 is connected to the glue supply pump 132 through the glue outlet line 15.

[0041] During loading, the movable sealant-changing trolley 12 moves along the trolley travel track 112 to the barrel changing station. The loading and unloading auxiliary equipment 2 places the sealant barrel 3 filled with sealant on the barrel placement station. The movable sealant-changing trolley 12 then moves along the trolley travel track 112 to the dispensing station, completing the loading of the sealant barrel 3. During dispensing, the dispensing mechanism 13 controls the piston-type pressure plate 131 to press down into the sealant barrel 3, squeezing out the sealant. Then, in conjunction with the dispensing pump 132, the sealant is extracted and supplied to the dispensing gun 14 through the dispensing line 15. When the sealant inside the sealant barrel 3 is used up, the piston-type pressure plate 131 is raised, separating the piston-type pressure plate 131 from the sealant barrel 3. At this time, the movable sealant-changing trolley 12 moves along the trolley travel track 112 from the dispensing station to the barrel changing station, where the sealant barrel 3 can be replaced by the loading and unloading auxiliary equipment 2.

[0042] It should be noted that this utility model does not limit the number of glue supply pumps 132 and glue guns 14, nor does it limit the number of glue guns 14 connected to one glue supply pump 132. Those skilled in the art can set the glue dispensing distribution according to actual production needs, such as setting three glue supply pumps 132 and six glue guns 14 to achieve simultaneous glue dispensing by three pumps and six guns, or setting three glue supply pumps 132 and three glue guns 14 to achieve simultaneous glue dispensing by three pumps and three guns, or setting one glue supply pump 132 and two glue guns 14 to achieve simultaneous glue dispensing by one pump and two guns, or setting one glue supply pump 132 and one glue gun 14 to achieve glue dispensing by one pump and one gun, etc.

[0043] In one embodiment, in order to save on glue usage costs, reduce the environmental impact of solid waste, and improve employee work comfort, the glue bucket 3 uses a reusable 200-liter container, which has a glue volume of about 650 times that of traditional glue cans. This essentially solves the solid waste disposal problem and saves 5% of the glue that cannot be squeezed out per can, reducing the effort required for workers to press with a traditional glue gun 14 and the workload of frequently changing glue cans.

[0044] Please see Figure 2 , Figure 3In one embodiment, the glue application mechanism 13 includes two lifting cylinders 133 symmetrically arranged on both sides of the glue application station. The telescopic ends of the two lifting cylinders 133 are upward-facing and connected to a lifting plate 134. The lifting plate 134 is connected to the top ends of the piston-type pressure plate 131 via two lifting connecting rods 135. The glue application mechanism 13, with its two symmetrically arranged lifting cylinders 133 on both sides of the glue application station, ensures the stability and balance of the lifting process. By connecting the telescopic ends of the lifting cylinders 133 to the lifting plate 134, and then connecting the lifting plate 134 to the top ends of the piston-type pressure plate 131 via the two lifting connecting rods 135, the lifting action is smoother, reducing vibration and deviation. The glue application mechanism 13 adopts an automated and mechanized design, making the glue dispensing amount more precise and easier than manually controlled dispensing, and the glue dispensing amount is adjustable, making the glue application work easy and convenient, and producing uniform and neat glue seams.

[0045] Please see Figure 2 , Figure 3 In one embodiment, the adhesive supply pump 132 is a gear pump, and a motor 136 is mounted above the gear pump. The drive end of the motor 136 is connected to the gear pump to drive the gear pump to extract the sealant from the adhesive container 3. The gear pump has advantages such as simple structure, reliable operation, and uniform flow rate, making it suitable for the extraction and delivery of sealant. The combination of the gear pump and motor 136 ensures the continuity and stability of the adhesive supply process.

[0046] Please see Figure 2 , Figure 3 In one embodiment, a splash guard 137 is provided around the motor 136 to effectively prevent sealant or other liquids from splashing onto the motor 136, protecting the motor 136 from damage and ensuring operational safety.

[0047] Please see Figure 2 , Figure 3 In one embodiment, the container glue application equipment 1 includes a touchscreen control box 16, which is connected to the glue gun 14 and the motor 136 via control lines. The touchscreen control box 16 allows for convenient control and monitoring of the entire glue application system's operation, including the starting, stopping, and speed adjustment of the glue gun 14 and the motor 136. Precise control of the glue gun 14 and the motor 136 via the touchscreen control box 16 automates and intelligentizes the glue application process, improving production efficiency and product quality.

[0048] Please see Figures 2 to 4In one embodiment, the movable base frame 11 is provided with a first fixing plate 113 at the glue application station, and the movable glue-changing trolley 12 is provided with a second fixing plate 122 that cooperates with the first fixing plate 113. When the movable glue-changing trolley 12 moves to the glue application station, the cooperation between the first fixing plate 113 and the second fixing plate 122 can lock the movable glue-changing trolley 12 at the glue application station to prevent the movable glue-changing trolley 12 from moving during the glue application process.

[0049] Specifically, the first fixing plate 113 is provided with a first fixing hole 1131, and the second fixing plate 122 is provided with a second fixing hole 1221 that mates with the first fixing hole 1131. When the movable glue-changing trolley 12 moves to the glue application station, the first fixing hole 1131 on the first fixing plate 113 and the second fixing hole 1221 on the second fixing plate 122 are aligned. The two can be fixed by inserting locking parts (such as bolts, pins, etc.), thereby ensuring that the movable glue-changing trolley 12 will not move during the glue application process.

[0050] Please see Figure 3 , Figure 5 In one embodiment, the top of the mobile glue-changing trolley 12 is provided with multiple circumferentially evenly distributed glue bucket clamps 123. These clamps form a glue bucket placement station, facilitating the placement and securing of the glue buckets 3, while also improving space utilization. Simultaneously, a glue bucket guide block 124 is provided on the top of the clamps 123, guiding the glue buckets 3 accurately into the placement station, reducing operational difficulty and time, and improving work efficiency.

[0051] Please see Figure 2 , Figure 3 In one embodiment, the movable base 11 is provided with a glue gun holder 17 for fixing the glue gun 14. The glue gun holder 17 can ensure the stability and accuracy of the glue gun 14, while facilitating operation and maintenance.

[0052] Please see Figure 6 In one embodiment, the glue gun 14 includes a glue gun body 141 and a linear glue gun cylinder 142 for extending and retracting the glue gun body 141. The linear glue gun cylinder 142 is mounted on the glue gun holder 17. During operation, the linear glue gun cylinder 142 extends the glue gun body 141 to the desired glue application position, and then activates the glue application mechanism 13 to perform the glue application.

[0053] Please see Figure 7In one embodiment, the loading and unloading auxiliary equipment 2 includes a boom column 21, a rotating boom 22, and a bucket handling gripper 23. The boom column 21, as a supporting structure, is stably fixed to the ground or a platform, providing support for the rotating boom 22. One end of the rotating boom 22 is rotatably mounted on the top of the boom column 21, allowing it to rotate within a certain range, thereby covering a larger working area. The bucket handling gripper 23 is movably mounted at the other end of the rotating boom 22 and can move along the rotating boom 22, designed so that the gripper can accurately reach and grasp or place the bucket 3. By combining the rotation of the rotating boom 22 and the movement of the bucket handling gripper 23, the loading and unloading auxiliary equipment 2 can quickly and accurately reach and grasp or place the bucket 3, greatly improving loading and unloading efficiency.

[0054] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

[0055] The present utility model patent has been described above with reference to the accompanying drawings. Obviously, the implementation of the present utility model patent is not limited to the above-described manner. Any improvements made by adopting the inventive concept and technical solution of the present utility model patent, or the direct application of the inventive concept and technical solution of the present utility model patent to other occasions without modification, are all within the protection scope of the present utility model.

Claims

1. A container gluing apparatus characterized by comprising: The application relates to a container glue injection device and loading and unloading auxiliary equipment. The application relates to a container glue injection device and loading and unloading auxiliary equipment. The application relates to a container glue injection device and loading and unloading auxiliary equipment. The application relates to a container glue injection device and loading and unloading auxiliary equipment. The application relates to a container glue injection device and loading and unloading auxiliary equipment.

2. The container gluing apparatus according to claim 1, characterized in that, The application relates to a container glue injection device and loading and unloading auxiliary equipment.

3. The container gluing apparatus according to claim 1, wherein The application relates to a container glue injection device and loading and unloading auxiliary equipment.

4. The container gluing apparatus according to claim 3, wherein The application relates to a container glue injection device and loading and unloading auxiliary equipment.

5. The container gluing apparatus according to claim 1, wherein The application relates to a container glue injection device and loading and unloading auxiliary equipment.

6. The container gluing apparatus according to claim 1, wherein The application relates to a container glue injection device and loading and unloading auxiliary equipment.

7. The container gluing apparatus according to claim 6, wherein The application relates to a container glue injection device and loading and unloading auxiliary equipment.

8. The container gluing apparatus according to claim 1, wherein The application relates to a container glue injection device and loading and unloading auxiliary equipment.

9. The container gluing apparatus according to claim 1, wherein The application relates to a container glue injection device and loading and unloading auxiliary equipment.

10. A glue dispensing system characterized by, The application relates to a container glue injection device and loading and unloading auxiliary equipment. The application relates to a container glue injection device and loading and unloading auxiliary equipment. The application relates to a container glue injection device and loading and unloading auxiliary equipment. The application relates to a container glue injection device and loading and unloading auxiliary equipment. The application relates to a container glue injection device and loading and unloading auxiliary equipment. The application relates to a container glue injection device and loading and unloading auxiliary equipment. The application relates to a container glue injection device and loading and unloading auxiliary equipment. The application relates to a container glue injection device and loading and unloading auxiliary equipment. 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