Roller rubber ring cleaning device for LOW-E glass coating bin

Abstract

The utility model relates to the technical field of roller rubber ring cleaning, and discloses a LOW-E glass coating bin roller rubber ring cleaning device which comprises a first rotating shaft and a second rotating shaft which are arranged on a working platform in parallel, the two ends of the first rotating shaft and the two ends of the second rotating shaft are each provided with a plurality of grooves, and the grooves are arranged at equal intervals. A rubber ring is sleeved between the grooves correspondingly formed in the first rotating shaft and the second rotating shaft; a cleaning block is arranged above the rubber ring, makes contact with the surface of the rubber ring through an adjusting mechanism and is used for cleaning sputtering objects on the surface of the rubber ring. Through cooperative operation of multiple mechanisms, rapid installation, accurate tensioning and automatic cleaning of the rubber ring are achieved, the cleaning efficiency is greatly improved, manual intervention is reduced, and the labor cost is reduced.

Description

Technical Field

[0001] This invention relates to the field of roller rubber ring cleaning technology, specifically to a LOW-E glass coating chamber roller rubber ring cleaning device. Background Technology

[0002] In the production process of LOW-E glass (low-emissivity glass) coating, the roller rubber ring plays a crucial role. The rubber ring is fitted onto the roller and rotates with it to ensure smooth glass transport within the coating chamber, and the glass must not come into contact with the metal rollers throughout the process. However, due to the characteristics of the coating process, the surface of the roller rubber ring within the coating chamber is highly susceptible to adhesion to various hard sputtering materials. Once these sputtering materials come into contact with the glass, they can cause serious problems such as scratches, film peeling, and poor coating, significantly impacting product quality.

[0003] Currently, the main method for removing sputtering from the surface of rubber rings is manual disassembly followed by manual polishing. However, this method has many drawbacks: manual polishing is extremely labor-intensive and time-consuming; it is inefficient, takes a lot of time, and seriously affects production progress; and manual operation makes it difficult to ensure consistent cleaning results, easily leading to uneven cleaning and affecting the quality of subsequent products. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this application provides a cleaning device for the rubber ring of a LOW-E glass coating chamber roller.

[0005] To solve the above problems, this application provides the following technical solution: a LOW-E glass coating warehouse roller rubber ring cleaning device, including a first rotating shaft and a second rotating shaft arranged in parallel on a working platform. Both ends of the first rotating shaft and the second rotating shaft are provided with multiple grooves, and the multiple grooves are arranged at equal intervals. The grooves on the first rotating shaft and the second rotating shaft are used to fit rubber rings.

[0006] The first rotating shaft is slidably connected to two slides via two first bearing seats. Both slides are opened on the working platform. The two first bearing seats slide inside the slides via a sliding mechanism to adjust the distance between the first rotating shaft and the second rotating shaft, so that the rubber ring is tightened and fitted between the first rotating shaft and the second rotating shaft.

[0007] The second rotating shaft is fixedly installed on the working platform through two second bearing seats. A pulley is fixedly installed in the middle of the second rotating shaft. The pulley drives the second rotating shaft to rotate through a drive mechanism, and drives the first rotating shaft to rotate through the rubber ring.

[0008] A cleaning block is provided above the rubber ring. The cleaning block is adjusted to contact the surface of the rubber ring and is used to clean the splashes on the surface of the rubber ring.

[0009] Preferably, the second rotating shaft is rotatably connected inside the two second bearing seats, and both ends of the second rotating shaft extend through to both sides of the second bearing seats; the first rotating shaft is rotatably connected inside the two first bearing seats, and both ends of the first rotating shaft extend through to both sides of the first bearing seats.

[0010] Preferably, the bottom of the groove has a spiral pattern to ensure that the rubber ring is in close contact with the inside of the groove.

[0011] Preferably, the sliding mechanism includes a connecting plate for fixing the two first bearing seats together, and a pushing cylinder is provided on one side of the connecting plate for pushing the connecting plate to move, thereby driving the two first bearing seats to slide on the sliding groove.

[0012] Both first bearing seats have sliders fixedly installed at their bottoms. The sliders are slidably disposed inside the slide groove to drive the first bearing seats to slide on the slide groove.

[0013] Preferably, the drive mechanism includes a motor, a pulley is installed on the output shaft of the motor, and a belt is provided between the pulley on the output shaft of the motor and the pulley on the second rotating shaft for driving the second rotating shaft to rotate.

[0014] Preferably, the adjustment mechanism includes two telescopic cylinders located on both sides of the work platform. An installation rod is fixedly installed at the end of the telescopic rod of each telescopic cylinder. An installation groove is provided at the other end of the installation rod. The cleaning block is installed inside the installation groove. The height of the cleaning block is adjusted by the telescopic cylinder driving the installation rod, so that the cleaning block contacts the surface of the rubber ring.

[0015] Preferably, the cleaning block is provided with a locking block on the side inside the mounting groove, the locking block being adapted to the mounting groove for mounting and dismounting the cleaning block on the mounting rod;

[0016] A slot is provided on the other side of the cleaning block. The slot is adapted to the card block. The slot is used to install the card block on another cleaning block. Multiple cleaning blocks are installed on the mounting rod according to the width of the rubber ring.

[0017] Preferably, the bottom of the cleaning block is provided with a scraper, which is inclined to the surface of the rubber ring for cleaning splashes on the rubber ring.

[0018] Preferably, the working platform is provided with two collection slots, which are located below the rubber ring and are used to collect the splattered material cleaned from the rubber ring.

[0019] Preferably, the work platform is further provided with a control panel, which is used to control the collaborative work of various mechanisms on the work platform.

[0020] Compared with the prior art, this application provides a LOW-E glass coating chamber roller rubber ring cleaning device, which has the following beneficial effects:

[0021] 1. The LOW-E glass coating chamber roller rubber ring cleaning device achieves rapid installation and precise tensioning of the rubber ring, as well as automated cleaning, through the coordinated operation of multiple mechanisms. This greatly improves cleaning efficiency, reduces manual intervention, and lowers labor costs.

[0022] 2. The LOW-E glass coating bin roller rubber ring cleaning device has the second rotating shaft 3 and the first rotating shaft 2 installed through bearing seats, which greatly reduces the friction and resistance when the shaft rotates, ensures stable power transmission, improves the stability and reliability of equipment operation, and provides a solid guarantee for continuous and efficient cleaning work.

[0023] 3. The LOW-E glass coating chamber roller rubber ring cleaning device features convenient installation and disassembly of the cleaning block, and the cleaning range can be flexibly adjusted according to the width of the rubber ring, facilitating the replacement and maintenance of the cleaning block, reducing equipment operating costs, and improving the adaptability and cleaning effect of the equipment.

[0024] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0025] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0026] Figure 1 This is a schematic diagram of the structure of a LOW-E glass coating bin roller rubber ring cleaning device according to this application;

[0027] Figure 2 This is a schematic diagram of the bearing housing structure of this application;

[0028] Figure 3 This is a schematic diagram of the structure of the cleaning block in this application.

[0029] Reference numerals: 1. Working platform; 11. Cleaning block; 12. Locking block; 13. Locking slot; 14. Scraper; 2. First rotating shaft; 21. First bearing seat; 22. Slider; 23. Slide groove; 24. Connecting plate; 3. Second rotating shaft; 31. Second bearing seat; 4. Rubber ring; 5. Control panel; 6. Motor; 61. Pulley; 62. Belt; 7. Push cylinder; 8. Telescopic cylinder; 81. Mounting rod; 82. Mounting groove; 9. Collection groove; 10. Groove. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0031] The terms "first" and "second" in the specification and claims of this application may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise stated, "multiple" means two or more. Furthermore, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0032] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0033] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0034] Please see Figures 1-3 This application provides a new technical solution: a LOW-E glass coating warehouse roller rubber ring cleaning device, including a first rotating shaft 2 and a second rotating shaft 3 arranged in parallel on a working platform 1. Both ends of the first rotating shaft 2 and the second rotating shaft 3 are provided with a plurality of grooves 10, and the plurality of grooves 10 are arranged at equal intervals. A rubber ring 4 is used to fit between the grooves 10 corresponding to each other on the first rotating shaft 2 and the second rotating shaft 3.

[0035] The first rotating shaft 2 is slidably connected to two sliding grooves 23 by two first bearing seats 21 respectively. Both sliding grooves 23 are opened on the working platform 1. The two first bearing seats 21 slide inside the sliding grooves 23 through a sliding mechanism to adjust the distance between the first rotating shaft 2 and the second rotating shaft 3, so that the rubber ring 4 is tightened and fitted between the first rotating shaft 2 and the second rotating shaft 3.

[0036] The second rotating shaft 3 is fixedly installed on the working platform 1 via two second bearing seats 31. A pulley 61 is fixedly installed in the middle of the second rotating shaft 3. The pulley 61 drives the second rotating shaft 3 to rotate via a drive mechanism, and drives the first rotating shaft 2 to rotate via the rubber ring 4.

[0037] A cleaning block 11 is provided above the rubber ring 4. The cleaning block 11 is adjusted to contact the surface of the rubber ring 4 to clean the splashes on the surface of the rubber ring 4.

[0038] In use, the rubber ring 4 is fitted into the corresponding equally spaced grooves 10. Using the sliding mechanism, i.e., by pushing the connecting plate 24 through the cylinder 7, the two first bearing seats 21 are driven to slide in the slide groove 23, thereby adjusting the distance between the first rotating shaft 2 and the second rotating shaft 3, so that the rubber ring 4 is tightened. The drive mechanism is started, the motor 6 runs, and drives the second rotating shaft 3 to rotate. Then, the second rotating shaft 3 drives the first rotating shaft 2 to rotate through the rubber ring 4. The telescopic cylinder 8 makes the cleaning block contact the surface of the rubber ring 4, and the cleaning of the splashes begins.

[0039] It enables rapid installation and precise tensioning of the rubber ring 4, and the multi-mechanism collaborative operation realizes automated cleaning, which greatly improves cleaning efficiency, reduces manual intervention, and lowers labor costs.

[0040] As another preferred embodiment, a grinding machine can also be installed above the rubber ring 4 for grinding and cleaning.

[0041] In this embodiment, the second rotating shaft 3 is rotatably connected inside the two second bearing seats 31, and both ends of the second rotating shaft 3 extend through to both sides of the second bearing seats 31; the first rotating shaft 2 is rotatably connected inside the two first bearing seats 21, and both ends of the first rotating shaft 2 extend through to both sides of the first bearing seats 21.

[0042] By installing bearing housings, friction and resistance during shaft rotation are greatly reduced, ensuring stable power transmission, improving the stability and reliability of equipment operation, and providing a solid guarantee for continuous and efficient cleaning work.

[0043] In this embodiment, the bottom of the groove 10 has a spiral pattern to ensure tight contact between the rubber ring 4 and the inside of the groove 10, preventing slippage and allowing the rubber ring 4 to rotate between the first rotating shaft 2 and the second rotating shaft 3. During the rotation of the rubber ring 4 by the first rotating shaft 2 and the second rotating shaft 3, the spiral pattern generates friction, ensuring the rubber ring 4 fits tightly against the groove 10 and preventing slippage. This stable rotation of the rubber ring 4 allows the cleaning block 11 to evenly clean the surface of the rubber ring 4, improving the cleaning effect.

[0044] In some embodiments, the sliding mechanism includes a connecting plate 24 for fixing two first bearing seats 21 together. A pushing cylinder 7 is provided on one side of the connecting plate 24 for pushing the connecting plate 24 to move, thereby driving the two first bearing seats 21 to slide on the slide groove 23.

[0045] A slider 22 is fixedly installed at the bottom of each of the two first bearing seats 21. The slider 22 is slidably disposed inside the slide groove 23 to drive the first bearing seat 21 to slide on the slide groove 23.

[0046] In operation, the cylinder 7 is activated, moving the connecting plate 24, which in turn causes the two first bearing seats 21 to slide on the slide groove 23, thus adjusting the distance between the first rotating shaft 2 and the second rotating shaft 3. This enables precise and convenient adjustment of the distance between the two rotating shafts, allowing the equipment to adapt to different sizes of rubber rings 4 and improving its versatility. The cooperation between the slider 22 and the slide groove 23 ensures a smooth adjustment process, reducing shaking and deviation, and extending the service life of the equipment.

[0047] In some embodiments, the drive mechanism includes a motor 6, a pulley 61 is mounted on the output shaft of the motor 6, and a belt 62 is provided between the pulley 61 on the output shaft of the motor 6 and the pulley 61 on the second rotating shaft 3 for driving the second rotating shaft 3 to rotate.

[0048] When in use, the motor 6 is started, and the pulley 61 on the output shaft of the motor 6 begins to rotate; the power of the motor 6 is transmitted to the pulley 61 on the second shaft 3 through the belt 62, thereby driving the second shaft 3 to rotate.

[0049] In some embodiments, the adjustment mechanism includes two telescopic cylinders 8, which are located on both sides of the working platform 1. An installation rod 81 is fixedly installed at the end of the telescopic rod of the telescopic cylinder 8. An installation groove 82 is provided at the other end of the installation rod 81. The cleaning block 11 is installed inside the installation groove 82. The height of the installation rod 81 is adjusted by the telescopic cylinder 8, so that the cleaning block 11 contacts the surface of the rubber ring 4.

[0050] In this embodiment, a locking block 12 is provided on one side of the cleaning block 11 installed inside the mounting groove 82. The locking block 12 is adapted to the mounting groove 82 and is used to install and remove the cleaning block 11 on the mounting rod 81.

[0051] A slot 13 is provided on the other side of the cleaning block 11. The slot 13 is adapted to the card block 12. The slot 13 is used to install the card block 12 on another cleaning block 11. Multiple cleaning blocks 11 are installed on the mounting rod 81 according to the width of the rubber ring 4.

[0052] When using the cleaning block 11, align the locking block 12 on one side of the cleaning block 11 with the mounting slot 82 on the mounting rod 81 and insert it to complete the installation. Disassembly is done in reverse. When it is necessary to adjust the cleaning range according to the width of the rubber ring 4, connect the locking blocks 12 of other cleaning blocks 11 to the locking slot 13 on the other side of the cleaning block 11 to increase or decrease the number of cleaning blocks 11. This facilitates the replacement and maintenance of the cleaning blocks 11, reduces equipment operating costs, and allows for flexible adjustment of the cleaning range according to the width of the rubber ring 4, improving equipment adaptability and cleaning effect.

[0053] In this embodiment, a scraper 14 is provided at the bottom of the cleaning block 11. The scraper 14 is inclined to the surface of the rubber ring 4 and is used to clean the splashes on the rubber ring 4. The scraper 14, which is inclined at the bottom of the cleaning block 11, contacts the surface of the rotating rubber ring 4, and uses the friction generated by the rotation of the rubber ring 4 to scrape the splashes off the surface of the rubber ring 4.

[0054] In some embodiments, the working platform 1 is provided with two collection slots 9, which are located below the rubber ring 4 and are used to collect the splatter material cleaned from the rubber ring 4.

[0055] During use, when cleaning the splashes from the rubber ring 4, the splashes scraped off the surface of the rubber ring 4 fall directly into the collection tank 9 on the working platform 1 below the rubber ring 4 under the influence of gravity. This prevents splashes from scattering and contaminating the working environment, keeps the workplace clean, facilitates centralized treatment of splashes, and prevents them from re-contaminating the rubber ring 4 or affecting equipment operation.

[0056] In some embodiments, the work platform 1 is further provided with a control panel 5, which is used to control the collaborative work of various mechanisms on the work platform 1. This improves the ease of operation and intelligence of the equipment, allowing operators to flexibly control each mechanism according to actual needs, ensuring efficient and stable operation of the equipment, and improving work efficiency and management level.

[0057] Working principle: When using a LOW-E glass coating bin roller rubber ring cleaning device, the rubber ring 4 is fitted into the groove 10 corresponding to the first rotating shaft 2 and the second rotating shaft 3; the control panel 5 controls the push cylinder 7 to push the connecting plate 24 to move, which drives the two first bearing seats 21 to slide in the slide groove 23, thereby adjusting the distance between the first rotating shaft 2 and the fixedly installed second rotating shaft 3, so that the rubber ring 4 is tightened between the first rotating shaft 2 and the second rotating shaft 3.

[0058] The motor 6 is controlled by the control panel 5. The pulley 61 installed at the output shaft of the motor 6 drives the pulley 61 on the second shaft 3 to rotate via the belt 62, which in turn drives the second shaft 3 to rotate. The second shaft 3 drives the first shaft 2 to rotate synchronously via the rubber ring 4, causing the rubber ring 4 to start rotating.

[0059] The control panel 5 controls the telescopic cylinder 8 to drive the mounting rod 81 to adjust the height, so that the cleaning block 11 contacts the surface of the rotating rubber ring 4; the scraper 14, which is inclined at the bottom of the cleaning block 11, contacts the surface of the rubber ring 4 when the rubber ring 4 rotates, and uses the friction generated by the rotation of the rubber ring 4 to scrape off the splashes from the surface of the rubber ring 4.

[0060] During the cleaning of the splashes from the rubber ring 4, the splashes scraped off the surface of the rubber ring 4 fall directly into the collection tank 9 under the action of gravity.

[0061] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0062] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A LOW-E glass coating warehouse roller rubber ring cleaning device, characterized in that, The utility model provides a kind of rubber ring tensioning device, including the parallelly arranged first rotating shaft and second rotating shaft on work platform, the both ends of the first rotating shaft and second rotating shaft are equipped with multiple recesses, multiple recesses are set with equal interval, the recess corresponding setting on the first rotating shaft and second rotating shaft is used to set rubber ring in sleeve; The first rotating shaft is slidably connected on two sliding grooves by two first bearing seats, two sliding grooves are opened on the work platform, and the first bearing seat is slidably connected in the sliding groove by sliding mechanism, to adjust the interval between the first rotating shaft and the second rotating shaft, so that the rubber ring is tightly sleeved between the first rotating shaft and the second rotating shaft. The second rotating shaft is fixedly installed on the work platform by two second bearing seats, and a belt pulley is fixedly installed on the middle of the second rotating shaft, the belt pulley drives the second rotating shaft to rotate by driving mechanism, and the first rotating shaft is driven to rotate by the rubber ring. A cleaning block is arranged above the rubber ring, and the cleaning block is in contact with the surface of the rubber ring by adjusting mechanism to clean the splashed material on the surface of the rubber ring.

2. The LOW-E glass coating chamber roller rubber wiper cleaning device according to claim 1, characterized in that, The second rotating shaft is rotatably connected in the two second bearing seats, and the two ends of the second rotating shaft penetrate to the two sides of the second bearing seat.

3. The LOW-E glass coating chamber roller rubber wiper cleaning device according to claim 1, characterized in that, The bottom of the recess is provided with a spiral thread, which is used to make the rubber ring tightly contact with the inside of the recess.

4. The LOW-E glass coating chamber roller rubber wiper cleaning device according to claim 1, characterized in that, The sliding mechanism includes a connecting plate for fixedly connecting the two first bearing seats, and a push cylinder is arranged on one side of the connecting plate to push the connecting plate to move and drive the two first bearing seats to slide on the sliding groove. A sliding block is fixedly installed on the bottom of each first bearing seat, and the sliding block is slidably arranged in the sliding groove to drive the first bearing seat to slide on the sliding groove.

5. The LOW-E glass coating chamber roller rubber wiper cleaning device according to claim 1, characterized in that, The driving mechanism includes a motor, a belt pulley is installed on the output shaft of the motor, and a belt is arranged between the belt pulley on the output shaft of the motor and the belt pulley on the second rotating shaft to drive the second rotating shaft to rotate.

6. The LOW-E glass coating chamber roller rubber wiper cleaning device according to claim 1, characterized in that, The adjusting mechanism includes two telescopic cylinders, and the telescopic cylinders are arranged on both sides of the work platform.

7. The LOW-E glass coating chamber roller rubber wiper cleaning device according to claim 6, characterized in that, One end of the telescopic rod of the telescopic cylinder is fixedly installed with a mounting rod, and the other end of the mounting rod is provided with a mounting slot. The cleaning block is installed in the mounting slot, and the height of the mounting rod is adjusted by the telescopic cylinder to make the cleaning block contact with the surface of the rubber ring.

8. The LOW-E glass coating chamber roller rubber wiper cleaning device according to claim 7, characterized in that, One side of the cleaning block installed in the mounting slot is provided with a clamping block matched with the mounting slot to enable the cleaning block to be installed and removed on the mounting rod.

9. The LOW-E glass coating chamber roller rubber wiper cleaning device according to claim 1, characterized in that, The other side of the cleaning block is provided with a clamping groove matched with the clamping block, and the clamping groove is used to install the clamping block on another cleaning block.

10. The LOW-E glass coating chamber roller rubber wiper cleaning device according to claim 1, characterized in that, According to the width of the rubber ring, multiple cleaning blocks can be installed on the mounting rod. The bottom of the cleaning block is provided with a scraper obliquely arranged on the surface of the rubber ring to clean the splashed material on the rubber ring. Two collecting grooves are arranged on the work platform below the rubber ring to collect the splashed material cleaned on the rubber ring. A control panel is further arranged on the work platform to control the coordinated work of each mechanism on the work platform.

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