Aluminum wafer punching device

Abstract

The utility model discloses an aluminum wafer punching device which comprises a workbench, a supporting frame is arranged on one side of the upper portion of the workbench, a first hydraulic cylinder is fixedly installed above the supporting frame, the stroke end of the first hydraulic cylinder penetrates through the supporting frame and is fixedly connected with an installation frame, a punch is fixedly installed below the installation frame, and a second hydraulic cylinder is fixedly installed above the punch. A through groove is formed in the position, below the punch, of the workbench, limiting assemblies are arranged on the two sides in the mounting groove, a material collecting groove is formed in the position, below the through groove, of the workbench, a material guiding groove is formed in the side, away from the mounting groove, of the material collecting groove, and a supporting plate is arranged on the position, below the material guiding groove, of the workbench. A material collecting assembly is arranged on the supporting plate and located between the two side edge plates. According to the punching device, aluminum wafer raw materials are well guided and limited, punched aluminum wafers are convenient to collect, the probability that the aluminum wafers are damaged due to falling and collision is reduced, and the finished product quality of the aluminum wafers is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of aluminum disc processing technology, and in particular to an aluminum disc punching device. Background Technology

[0002] Aluminum discs are widely used in electronics, daily chemicals, pharmaceuticals, stationery, automotive parts, electrical appliances, insulation, machinery manufacturing, automobiles, aerospace, military, molds, construction, and printing industries. Examples include kitchenware such as non-stick pans and pressure cookers, as well as hardware such as lampshades, water heater shells, and stretch can bodies. It is one of the most widely used deep-processed aluminum alloy sheet and strip products. Chinese patent CN220329725U discloses a metal aluminum disc punching device, belonging to the field of aluminum disc technology. The device includes a connecting plate, with a U-shaped plate fixedly connected to its upper surface. Two electric push rods are fixedly embedded in the upper surface of the U-shaped plate, and a punching blade is fixedly connected to the bottom ends of the two electric push rods. A fixing frame is fixedly connected to the bottom surface of the connecting plate. This aluminum disc punching device comprises a motor, a threaded rod, rolling bearings, threaded blocks, a slider, and guide wheels. The motor and threaded rod work together to allow the threaded rod to rotate within the rolling bearings, causing the threaded blocks to move closer or further apart on their surfaces according to the rod's rotation. This, in turn, drives the slider to slide within the opening. The slider and guide wheels work together to position the material, preventing offset during punching. However, in this design, the punched aluminum discs fall directly into the collection trough. During this vertical fall, the discs collide with each other, easily causing damage and hindering the processing of aluminum discs. Therefore, we propose an aluminum disc punching device. Utility Model Content

[0003] To address the aforementioned problems, this invention provides an aluminum disc punching device. This invention solves the problem that punched aluminum discs fall directly into the collection tank, colliding with each other during their vertical fall, which easily damages the discs and hinders the processing of aluminum discs by the punching device.

[0004] This utility model discloses an aluminum disc punching device, comprising a worktable, a support frame on one side above the worktable, a first hydraulic cylinder fixedly mounted on the support frame, the stroke end of the first hydraulic cylinder passing through the support frame and fixedly connected to a mounting frame, a punch fixedly mounted below the mounting frame, a through groove on the worktable below the punch, an mounting groove on the side of the worktable away from the support frame, limiting components on both sides of the mounting groove, a material collection groove on the worktable below the through groove, a guide groove on the side of the material collection groove away from the mounting groove, a support plate on the worktable below the guide groove, side plates on both sides above the support plate, a material collection assembly between the two side plates, the material collection assembly including a storage trough, a second hydraulic cylinder at the bottom of the storage trough, the stroke end of the second hydraulic cylinder fixedly connected to a push plate, telescopic rods on both sides of the storage trough, the top of the telescopic rods fixedly connected to the push plate.

[0005] Preferably, the upper end of the storage tank is provided with a handle on the side away from the workbench.

[0006] Preferably, the limiting component includes a fixed plate, which is fixedly connected to the worktable. A threaded rod is inserted into the middle of the fixed plate, and one end of the threaded rod is movably connected to a U-shaped mounting plate in the mounting groove. The U-shaped mounting plate is provided with a plurality of guide rollers arranged at equal intervals.

[0007] Preferably, the fixing plate has first guide rods inserted on both sides of the threaded rod, and the first guide rods are fixedly connected to the U-shaped mounting plate.

[0008] Preferably, the threaded rod is fixedly connected to the rotating disk on the side away from the U-shaped mounting plate, and the outer side of the rotating disk is provided with anti-slip texture.

[0009] Preferably, the mounting bracket has second guide rods inserted into both sides of the first hydraulic cylinder. The two ends of the second guide rods are fixedly connected to the worktable and the support frame, respectively. A spring is sleeved on the second guide rod below the support frame.

[0010] Preferably, the workbench is equipped with a control panel on the side away from the support frame.

[0011] Preferably, the workbench is provided with support legs at all four corners below, and one side of each support leg is provided with a caster wheel.

[0012] Compared with related technologies, this utility model has the following beneficial effects:

[0013] Rotating the rotating disc drives the threaded rod to rotate, which in turn pushes the U-shaped mounting plate to move horizontally. The guide rollers on both sides of the mounting groove move closer together, limiting the aluminum plate's position. Through the transmission of the mounting frame, the punch cuts the aluminum disc. The cut aluminum disc falls through a channel into a collection trough. The guide trough then guides the disc into a storage trough. A second hydraulic cylinder pushes a push plate to move vertically. Adjusting the push plate's position regulates the falling height of the aluminum disc, effectively reducing the probability of damage. This punching device has a simple structure, provides good guidance and limiting of the aluminum disc material, and facilitates the collection of the cut discs, reducing the probability of damage from falling impacts and ensuring the quality of the finished product. Attached Figure Description

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the limiting component structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the material collection component structure of this utility model;

[0018] Figure 4 This is a schematic diagram of part A of the present invention.

[0019] In the diagram: 1. Workbench; 2. Support frame; 3. First hydraulic cylinder; 4. Mounting frame; 5. Punch; 6. Through slot; 7. Mounting slot; 8. Limiting assembly; 81. Fixing plate; 82. Threaded rod; 83. U-shaped mounting plate; 84. Guide roller shaft; 85. First guide rod; 86. Rotating disk; 87. Anti-slip texture; 9. Material collection trough; 10. Guide trough; 11. Support plate; 12. Side plate; 13. Material collection assembly; 131. Storage trough; 132. Second hydraulic cylinder; 133. Push plate; 134. Telescopic rod; 135. Handle; 14. Second guide rod; 15. Spring; 16. Control panel; 17. Support leg; 18. Caster wheel. Detailed Implementation

[0020] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.

[0021] like Figure 1-4 As shown, this utility model is an aluminum disc punching device, including a worktable 1. A support frame 2 is provided on one side of the worktable 1. A first hydraulic cylinder 3 is fixedly installed on the support frame 2. The stroke end of the first hydraulic cylinder 3 passes through the support frame 2 and is fixedly connected to a mounting frame 4. A punch 5 is fixedly installed below the mounting frame 4. When the first hydraulic cylinder 3 is working, it pushes the mounting frame 4 to move vertically. Through the transmission of the mounting frame 4, the punch 5 can complete the punching of the aluminum disc. A through groove 6 is provided on the worktable 1 below the punch 5. An installation groove 7 is provided on the side of the worktable 1 away from the support frame 2. Limiting components 8 are provided on both sides of the installation groove 7. The limiting components 8 can guide and limit the moving metal aluminum plate. A material collection groove 9 is provided on the worktable 1 below the through groove 6. A guide groove 10 is provided on the side of the material collection groove 9 away from the installation groove 7. The guide groove 10 is inclined downward. The worktable 1 is located in the guide groove 10. A support plate 11 is provided below the support plate 0. Side plates 12 are provided on both sides above the support plate 11. A material collection assembly 13 is provided between the two side plates 12. The aluminum discs punched by the punch 5 fall into the material collection trough 9 through the through groove 6. Through the conduction of the guide groove 10, the aluminum discs can fall into the storage trough 131. The material collection assembly 13 includes the storage trough 131. A second hydraulic cylinder 132 is provided at the bottom of the storage trough 131. The stroke end of the second hydraulic cylinder 132 is fixedly connected to the push plate 133. Telescopic rods 134 are provided on both sides of the storage trough 131 near the second hydraulic cylinder 132. The telescopic rods 134 are fixedly connected to the push plate 133 above. When the second hydraulic cylinder 132 is working, it pushes the push plate 133 to move vertically. By adjusting the position of the push plate 133, the falling height of the aluminum discs can be adjusted, thereby effectively reducing the probability of damage to the aluminum discs.

[0022] The storage tank 131 is provided with a handle 135 on the side away from the workbench 1 at the upper end. The handle 135 makes it easier for staff to pick up and put down the storage tank 131.

[0023] The limiting component 8 includes a fixed plate 81, which is fixedly connected to the worktable 1. A threaded rod 82 is inserted into the middle of the fixed plate 81 and is threadedly connected to the fixed plate 81. One end of the threaded rod 82 is located in the mounting groove 7 and is movably connected to a U-shaped mounting plate 83. The U-shaped mounting plate 83 is provided with a plurality of guide rollers 84 arranged at equal intervals. When the threaded rod 82 is rotated, it pushes the U-shaped mounting plate 83 to move horizontally. By adjusting the position of the U-shaped mounting plate 83, the distance between the guide rollers 84 on both sides of the mounting groove 7 can be adjusted. By adjusting the position of the guide rollers 84, the limiting component 8 can guide and limit aluminum plates of different sizes.

[0024] The fixing plate 81 is connected to the first guide rod 85 on both sides of the threaded rod 82. The first guide rod 85 is fixedly connected to the U-shaped mounting plate 83 and movably connected to the fixing plate 81. Through the cooperation between the first guide rod 85 and the fixing plate 81, the movement stability of the U-shaped mounting plate 83 is effectively improved.

[0025] The threaded rod 82 is fixedly connected to the rotating disk 86 on the side away from the U-shaped mounting plate 83. The outer side of the rotating disk 86 is provided with anti-slip texture 87, which effectively increases the friction between the palm and the rotating disk 86, making it easier for the operator to rotate the rotating disk 86.

[0026] The mounting bracket 4 has second guide rods 14 inserted on both sides of the first hydraulic cylinder 3. The two ends of the second guide rods 14 are fixedly connected to the worktable 1 and the support frame 2, respectively. A spring 15 is sleeved on the second guide rod 14 below the support frame 2. The second guide rod 14 is movably connected to the mounting bracket 4. Through the cooperation between the second guide rod 14 and the mounting bracket 4, the stability of the movement of the mounting bracket 4 is effectively improved. After the punch 5 completes the punching of the aluminum disc, the spring force of the spring 15 makes it easier for the mounting bracket 4 to reset.

[0027] The workbench 1 is equipped with a control panel 16 on the side away from the support frame 2, through which the working status of the punching device can be controlled.

[0028] The workbench 1 is equipped with support legs 17 at each of the four corners below. Each support leg 17 is equipped with a caster wheel 18 on one side. The height of the support legs 17 is adjustable. The support legs 17 allow the punching device to be fixed in place, and the caster wheel 18 makes it easier to move the punching device.

[0029] The working principle provided by this utility model is as follows:

[0030] During the aluminum disc punching process, the rotating disk 86 is rotated, which drives the threaded rod 82 to rotate. The threaded rod 82 pushes the U-shaped mounting plate 83 to move horizontally. The guide rollers 84 on both sides of the mounting groove 7 move closer to each other, so that the guide rollers 84 on both sides of the mounting groove 7 limit the aluminum plate. When the first hydraulic cylinder 3 is working, it pushes the mounting frame 4 to move vertically. Through the transmission of the mounting frame 4, the punch 5 can complete the punching of the aluminum disc. The punched aluminum disc falls into the collection trough 9 through the through groove 6. Through the transmission of the guide groove 10, the aluminum disc can fall into the storage trough 131. At the same time, the second hydraulic cylinder 132 pushes the push plate 133 to move vertically. By adjusting the position of the push plate 133, the falling height of the aluminum disc can be adjusted, thereby effectively reducing the probability of damage to the aluminum disc.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An apparatus for punching aluminum discs, comprising a worktable (1), characterized in that, The workbench (1) is provided with a support frame (2) on one side thereof, a first hydraulic cylinder (3) is fixedly installed on the support frame (2), the stroke end of the first hydraulic cylinder (3) penetrates through the support frame (2) and is fixedly connected with a mounting frame (4), a punch (5) is fixedly installed on the mounting frame (4), a through slot (6) is arranged below the punch (5), a mounting slot (7) is arranged on the side of the workbench (1) away from the support frame (2), a limiting assembly (8) is arranged on both sides of the mounting slot (7), a material collecting groove (9) is arranged below the through slot (6), a guide slot (10) is arranged on the side of the material collecting groove (9) away from the mounting slot (7), a supporting plate (11) is arranged below the guide slot (10), side plates (12) are arranged on both sides of the supporting plate (11), a material collecting assembly (13) is arranged between the two side plates (12), the material collecting assembly (13) comprises a storage tank (131), a second hydraulic cylinder (132) is arranged on the bottom of the storage tank (131), the stroke end of the second hydraulic cylinder (132) is fixedly connected with a push plate (133), telescopic rods (134) are arranged on both sides of the storage tank (131), and the telescopic rods (134) are fixedly connected with the push plate (133) on the upper side thereof.

2. The aluminum disc punching device according to claim 1, wherein A handle (135) is arranged on the upper end of the storage tank (131) away from the workbench (1).

3. The aluminum disc punching device according to claim 1, wherein The limiting assembly (8) comprises a fixed plate (81), the fixed plate (81) is fixedly connected with the workbench (1), a threaded rod (82) is inserted into the fixed plate (81), one end of the threaded rod (82) is movably connected with a U-shaped mounting plate (83) in the mounting slot (7), and a plurality of equidistantly-arranged guide rollers (84) are arranged in the U-shaped mounting plate (83).

4. The aluminum disc punching device according to claim 3, wherein First guide rods (85) are inserted into the fixed plate (81) on both sides of the threaded rod (82), and the first guide rods (85) are fixedly connected with the U-shaped mounting plate (83).

5. The apparatus according to claim 3, wherein The threaded rod (82) is fixedly connected with a rotating disc (86) on the side thereof away from the U-shaped mounting plate (83), and anti-skid lines (87) are arranged on the outer side of the rotating disc (86).

6. The aluminum disc punching device according to claim 1, wherein Second guide rods (14) are inserted into the mounting frame (4) on both sides of the first hydraulic cylinder (3), and the second guide rods (14) are fixedly connected with the workbench (1) and the support frame (2) at both ends thereof, and springs (15) are sleeved on the second guide rods (14) below the support frame (2).

7. The apparatus according to claim 1, wherein A control panel (16) is arranged on the side of the workbench (1) away from the support frame (2).

8. The aluminum disc punching device according to claim 1, wherein Support legs (17) are arranged on the lower side of the workbench (1) at four corners thereof, and universal wheels (18) are arranged on one side of the support legs (17).

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