Cutting equipment for flange manufacturing based on oil cooler core

By designing a cutting device with clamping and adjustment mechanisms, the problem of inflexible width adjustment in the cutting process of oil cooler core flanges was solved, achieving flexible adjustment of flange width and improved cutting accuracy.

CN223970927UActive Publication Date: 2026-03-06TIANTAI COUNTY YINTONG ALUMINUM CO LTD
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Patent Information

Application Number
CN202520624063.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-03-06
Estimated Expiration
2035-04-03

AI Technical Summary

Technical Problem

The existing oil cooler core flange cutting process makes it difficult to flexibly adjust the width, resulting in complex raw material management and easy confusion in its use, and occupying a large amount of storage space.

Method used

A cutting device comprising a clamping component and a fixing component was designed. The flange is stably clamped by a gear and a gear rack meshing connection, and the flange position is adjusted by an adjustment mechanism to ensure cutting accuracy.

Benefits of technology

It enables flexible adjustment of flange width, avoids raw material mixing and storage space waste, and improves cutting accuracy and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flange cutting, and discloses cutting equipment for manufacturing a core flange based on an oil cooler, a cutting mechanism is arranged on a base, an adjusting mechanism is arranged on the base and the core flange, the adjusting mechanism comprises a clamping assembly and a fixing assembly, and the clamping assembly comprises a long plate. The side, close to the long plate, of the limiting seat is fixedly connected with a motor, the other side of the motor is fixedly connected with a rotating shaft, and the surface of the rotating shaft is fixedly connected with a gear. According to the cutting equipment for manufacturing the core flange based on the oil cooler, when a gear moves, a connecting base can drive a first T-shaped block to slide in a first T-shaped groove, the connecting base drives a sponge pad to clamp and fix the front end and the rear end of the core flange, an inserting rod is inserted into an inserting hole groove, and a telescopic plate is stretched to be inserted into an inserting groove; and the position of the connecting seat can be limited and fixed by rotating the rotating shaft, so that the core flange can be prevented from moving when the core flange is cut.
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Description

Technical Field

[0001] This utility model relates to the field of flange cutting technology, specifically a cutting device for manufacturing oil cooler core flanges. Background Technology

[0002] Oil coolers, with their superior heat dissipation performance, have become a core component ensuring the stable operation of various equipment. The core flange of the oil cooler, as a key component for connection and sealing, directly affects the overall performance of the oil cooler due to the precision and variety of its specifications and dimensions.

[0003] Currently, in the cutting process of oil cooler core flanges, once the cutting operation of the oil cooler core flange is completed, its width is fixed. If different widths of oil cooler core flanges are to be obtained, operators often have to find raw materials of different thicknesses. The storage and management of raw materials of the same thickness is extremely complicated and requires a lot of storage space. During the retrieval process, due to the similar appearance of the materials, it is very easy to cause confusion and misuse. Utility Model Content

[0004] The purpose of this invention is to provide a cutting device for manufacturing oil cooler core flanges to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cutting device for manufacturing oil cooler core flanges, comprising a base and a core flange, wherein a cutting mechanism is provided on the base, and an adjustment mechanism is provided on the base and the core flange;

[0006] The adjustment mechanism includes a clamping component and a fixing component, wherein the fixing component is disposed on the clamping component;

[0007] The clamping assembly includes two long plates, which are disposed at both ends of the top of the base. A toothed rack is fixedly connected to the top of each long plate. A first T-slot is formed on the inner side of each long plate. A first T-block is slidably connected to the front and rear sides of the first T-slot. A connecting seat is fixedly connected to the inner side of each first T-block. A sponge pad is fixedly connected to the inner side of each of the two connecting seats. The sponge pad is disposed on the front and rear sides of the core flange. A limiting seat is fixedly connected to the top of the sponge pad. A motor is fixedly connected to the limiting seat on the side near the long plate. A rotating shaft is fixedly connected to the other side of the motor. Gears are fixedly connected to the surface of the rotating shaft. There are four gears, arranged in pairs, and the surface of the gears meshes with the top of the toothed rack.

[0008] Preferably, the inner ends of the long plate are fixedly connected to limit plates, the outer sides of the two connecting seats are fixedly connected to connecting rods, the connecting rods are densely provided with insertion slots, the inner sides of the limit plates on the front and rear sides are provided with sliding grooves, the sliding grooves are slidably connected to sliding plates, the bottom of the sliding plates are fixedly connected to fixing plates, the bottom of the fixing plates are fixedly connected to insertion rods, the side of the fixing plates near the long plate is fixedly connected to telescopic plates, the inner sides of the two long plates are provided with slots, the slots are located at the top of the first T-shaped groove, and the surface of the telescopic plates is inserted into the slots.

[0009] Preferably, the limiting plate has a through hole groove inside, and the surface of the connecting rod is inserted through the through hole groove inside the limiting plate.

[0010] Preferably, the top and bottom of the insertion slot are set as openings, the surface of the insertion rod is inserted into the inside of the insertion slot, the insertion rod is set between the connecting seat and the limiting plate, the insertion rod is inserted into the insertion slot, and the telescopic plate is stretched and inserted into the slot, which can limit and fix the position of the connecting seat, and can prevent the core flange from moving when cutting the core flange.

[0011] Preferably, the fixing component includes a mounting plate, which is fixedly connected to both ends of the outer side of the long plate. The top left and right sides of the base are provided with second T-shaped grooves. The bottom of the mounting plate is fixedly connected with a second block. The surface of the second block and the inside of the second T-shaped groove are slidably connected. The outer sides of the front and rear mounting plates are fixedly connected with fixing rods. The surface of the fixing rods is rotatably connected with rotating plates. The left and right sides of the base are fixedly connected with square plates. The inside of the square plates is densely provided with rectangular grooves. The rotating plates and the inside of the square plates are threadedly connected with bolts.

[0012] Preferably, the top, bottom, and side away from the base of the rectangular groove are set as openings, the surface of the rotating plate is inserted into the inside of the rectangular groove, the rotating plate is inserted into the rectangular groove, and the square plate and the rotating plate are threadedly fixed by bolts. The position of the core flange placed on the top of the base can be easily adjusted according to the required width size.

[0013] Preferably, the cutting mechanism includes a support plate, which is fixedly connected to the front and rear sides of the base. There are four support plates, and a top plate is fixedly connected to the top of each of the four support plates. A cylinder is fixedly connected inside the top plate, a fixed seat is fixedly connected to the bottom of the cylinder, a mounting seat is fixedly connected to the bottom of the fixed seat, and a cutting tool is fixedly connected to the bottom of the mounting seat.

[0014] Compared with the prior art, this utility model provides a cutting device for manufacturing oil cooler core flanges, which has the following advantages:

[0015] 1. This cutting equipment for manufacturing oil cooler core flanges uses a clamping assembly. When the gears and gear racks mesh, the gears move, causing the connecting seat to slide the first T-shaped block in the first T-shaped groove. The connecting seat then uses a sponge pad to clamp and fix the front and rear ends of the core flange. The fixed plate is pushed to insert the insertion rod into the insertion slot, and the telescopic plate is stretched and inserted into the slot. This limits and fixes the position of the connecting seat, preventing the core flange from shifting during cutting.

[0016] 2. This cutting equipment for manufacturing oil cooler core flanges uses a mounting plate to move a second block within a second T-slot, causing a rotating plate to rotate on the surface of a fixed rod until the rotating plate is inserted into a rectangular slot. Bolts are then used to thread-fix the square plate and the rotating plate. The position of the core flange on the top of the base can be easily adjusted according to the required width. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a perspective view of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the clamping component;

[0020] Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle;

[0021] Figure 4 This is a structural diagram of the fixed component;

[0022] Figure 5 This is a schematic diagram of the cutting mechanism.

[0023] In the diagram: 1. Base; 2. Core flange; 3. Adjustment mechanism; 31. Clamping assembly; 311. Long plate; 312. First T-slot; 313. First T-block; 314. Connecting seat; 315. Sponge pad; 316. Slot; 317. Insert rod; 318. Slide; 319. Fixing plate; 3101. Slide plate; 3102. Limiting plate; 3103. Telescopic plate; 3104. Tooth row; 3105. Motor; 3106. Rotating shaft; 107. Gear; 3108. Limiting seat; 3109. Insertion slot; 31001. Connecting rod; 32. Fixing assembly; 321. Mounting plate; 322. Rotating plate; 323. Second block; 324. Second T-slot; 325. Square plate; 326. Fixing rod; 327. Bolt; 328. Rectangular slot; 4. Cutting mechanism; 41. Cutting tool; 42. Mounting seat; 43. Fixing seat; 44. Cylinder; 45. Top plate; 46. Support plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] This utility model provides the following technical solution:

[0027] Example 1

[0028] Combination Figures 1 to 4 A cutting device for manufacturing oil cooler core flanges includes a base 1 and a core flange 2. A cutting mechanism 4 is provided on the base 1, and an adjustment mechanism 3 is provided on the base 1 and the core flange 2.

[0029] The adjustment mechanism 3 includes a clamping component 31 and a fixing component 32, with the fixing component 32 disposed on the clamping component 31;

[0030] The clamping assembly 31 includes two long plates 311, which are located at the top ends of the base 1. A toothed rack 3104 is fixedly connected to the top of the long plates 311. A first T-slot 312 is formed on the inner side of the two long plates 311. A first T-block 313 is slidably connected to the front and rear sides of the first T-slot 312. A connecting seat 314 is fixedly connected to the inner side of the first T-block 313. A sponge pad 315 is fixedly connected to the inner side of the two connecting seats 314. The sponge pad 315 is located on the front and rear sides of the core flange 2. A limiting seat 3108 is fixedly connected to the top of the sponge pad 315. A motor 3105 is fixedly connected to the side of the limiting seat 3108 near the long plate 311. A rotating shaft 3106 is fixedly connected to the other side of the motor 3105. A gear 3107 is fixedly connected to the surface of the rotating shaft 3106. There are four gears 3107, which are arranged in pairs. The surface of the gears 3107 meshes with the top of the toothed rack 3104.

[0031] Limiting plates 3102 are fixedly connected to the inner ends of the long plate 311. Connecting rods 31001 are fixedly connected to the outer sides of the two connecting seats 314. Insertion slots 3109 are densely opened inside the connecting rods 31001. Sliding grooves 318 are opened inside the limiting plates 3102 on the front and rear sides. Sliding plate 3101 is slidably connected inside the sliding grooves 318. Fixing plate 319 is fixedly connected to the bottom of the sliding plate 3101. Insertion rod 317 is fixedly connected to the bottom of the fixing plate 319. Telescopic plate 3103 is fixedly connected to the side of the fixing plate 319 near the long plate 311. Slots 316 are opened inside the two long plates 311. Slots 316 are set at the top of the first T-shaped groove 312. The surface of the telescopic plate 3103 and the inside of the slot 316 are inserted into each other.

[0032] The limiting plate 3102 has a through hole groove inside. The surface of the connecting rod 31001 is inserted through the through hole groove inside the limiting plate 3102. The top and bottom of the insertion groove 3109 are set as openings. The surface of the insertion rod 317 is inserted into the insertion groove 3109. The insertion rod 317 is disposed between the connecting seat 314 and the limiting plate 3102.

[0033] The fixing component 32 includes a mounting plate 321, which is fixedly connected to both ends of the outer side of the long plate 311. The top left and right sides of the base 1 are provided with second T-shaped grooves 324. The bottom of the mounting plate 321 is fixedly connected with a second block 323. The surface of the second block 323 and the interior of the second T-shaped groove 324 are slidably connected. The outer sides of the front and rear mounting plates 321 are fixedly connected with fixing rods 326. The surface of the fixing rods 326 is rotatably connected with a rotating plate 322. The left and right sides of the base 1 are fixedly connected with square plates 325. The interior of the square plates 325 is densely provided with rectangular grooves 328. The rotating plate 322 and the interior of the square plates 325 are threadedly connected with bolts 327. The top, bottom and the side away from the base 1 of the rectangular grooves 328 are set as openings. The surface of the rotating plate 322 and the interior of the rectangular grooves 328 are inserted into each other.

[0034] Furthermore, the connecting seat 314 drives the sponge pad 315 to clamp and fix the front and rear ends of the core flange 2, pushes the fixing plate 319 to drive the insertion rod 317 to be inserted into the insertion slot 3109, and stretches the telescopic plate 3103 to be inserted into the slot 316, thus limiting and fixing the position of the connecting seat 314, which can prevent the core flange 2 from moving when cutting the core flange 2. The rotating plate 322 is inserted into the rectangular slot 328, and the square plate 325 and the rotating plate 322 are threadedly fixed by bolts 327, which can easily adjust the position of the core flange 2 on the top of the base 1 according to the required width size.

[0035] Example 2

[0036] See Figure 1-5 Furthermore, based on Embodiment 1, the cutting mechanism 4 further includes a support plate 46, which is fixedly connected to the front and rear sides of the base 1. There are four support plates 46, and a top plate 45 is fixedly connected to the top of the four support plates 46. A cylinder 44 is fixedly connected inside the top plate 45. A fixed seat 43 is fixedly connected to the bottom of the cylinder 44. A mounting seat 42 is fixedly connected to the bottom of the fixed seat 43. A blade 41 is fixedly connected to the bottom of the mounting seat 42.

[0037] Furthermore, the cylinder 44 drives the fixed seat 43, which in turn drives the mounting seat 42. The mounting seat 42 then drives the cutting tool 41 to cut the core flange 2, thus obtaining the required dimensions.

[0038] In actual operation, when this device is used, the core flange 2 is placed on top of the base 1. The motor 3105 starts and drives the rotating shaft 3106 to rotate. The rotating shaft 3106 drives the gear 3107 to rotate. Since the gear 3107 and the gear rack 3104 are meshed, the gear 3107 can move on top of the gear rack 3104. When the gear 3107 moves, the connecting seat 314 drives the first T-block 313 to slide in the first T-groove 312 until the connecting seat 314 drives the sponge pad 315 to clamp and fix the front and rear ends of the core flange 2. The fixing plate 319 pushes the sliding plate 3101 to slide in the slide groove 318. At the same time, the fixing plate 319 drives the insertion rod 317 to be inserted into the insertion slot 3109. The telescopic plate 3103 is stretched and inserted into the slot 316, which can limit and fix the position of the connecting seat 314, and prevent the core flange 2 from moving when it is cut.

[0039] Push the mounting plate 321 to move the second block 323 in the second T-slot 324, and rotate the rotating plate 322 on the surface of the fixed rod 326 until the rotating plate 322 is inserted into the rectangular slot 328. Use bolts 327 to thread and fix the square plate 325 and the rotating plate 322. The position of the core flange 2 placed on the top of the base 1 can be easily adjusted according to the required width size.

[0040] When the cylinder 44 operates, it drives the fixed seat 43, which in turn drives the mounting seat 42. The mounting seat 42 then drives the cutting tool 41 to cut the core flange 2, thus obtaining the required dimensions.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A cutting apparatus for manufacturing oil cooler core flanges, comprising a base (1) and a core flange (2), characterized in that: The base (1) is provided with a cutting mechanism (4), and the base (1) and the core flange (2) are provided with an adjusting mechanism (3); The adjusting mechanism (3) comprises a clamping assembly (31) and a fixing assembly (32), and the fixing assembly (32) is arranged on the clamping assembly (31); The clamping assembly (31) comprises two long plates (311), the two long plates (311) are arranged at two ends of the top of the base (1), the top of each long plate (311) is fixedly connected with a gear row (3104), the inner side of each long plate (311) is provided with a first T-shaped groove (312), the first T-shaped groove (312) is slidably connected with a first T-shaped block (313) arranged on the front and back of the first T-shaped groove (312), the inner side of the first T-shaped block (313) is fixedly connected with a connecting seat (314), the inner side of the front and back connecting seats (314) is fixedly connected with a sponge pad (315), the sponge pad (315) is arranged on the front and back of the core flange (2), the top of the sponge pad (315) is fixedly connected with a limiting seat (3108), the limiting seat (3108) is fixedly connected with a motor (3105) arranged on the side close to the long plate (311), the other side of the motor (3105) is fixedly connected with a rotating shaft (3106), the surface of the rotating shaft (3106) is fixedly connected with a gear (3107), the number of the gears (3107) is four and two gears form a group, and the surface of the gear (3107) is meshedly connected with the top of the gear row (3104).

2. The cutting apparatus for manufacturing the oil cooler core flange according to claim 1, characterized in that: The inner side of the long plate (311) is fixedly connected with a limiting plate (3102) arranged at both ends, the outer side of the two connecting seats (314) is fixedly connected with a connecting rod (31001), the inner side of the connecting rod (31001) is densely provided with a plug hole groove (3109), the inner side of the limiting plate (3102) arranged on the front and back is provided with a sliding groove (318), the sliding groove (318) is slidably connected with a sliding plate (3101), the bottom of the sliding plate (3101) is fixedly connected with a fixed plate (319), the bottom of the fixed plate (319) is fixedly connected with a plug rod (317), the side of the fixed plate (319) close to the long plate (311) is fixedly connected with an expansion plate (3103), the inner side of the two long plates (311) is provided with a plug groove (316), the plug groove (316) is arranged on the top of the first T-shaped groove (312), and the surface of the expansion plate (3103) is inserted into the plug groove (316).

3. The cutting apparatus for manufacturing the oil cooler core flange according to claim 2, characterized in that: The inner side of the limiting plate (3102) is provided with a through hole groove, and the surface of the connecting rod (31001) is inserted into the through hole groove arranged in the inner side of the limiting plate (3102).

4. The cutting apparatus for manufacturing the oil cooler core flange according to claim 2, characterized in that: The top and bottom of the plug hole groove (3109) are provided with openings, the surface of the plug rod (317) is inserted into the plug hole groove (3109), and the plug rod (317) is arranged between the connecting seat (314) and the limiting plate (3102).

5. The cutting apparatus for manufacturing the oil cooler core flange according to claim 1, characterized in that: The fixed assembly (32) includes a mounting plate (321) fixedly connected to both ends of the long plate (311), the base (1) is provided with a second T-shaped groove (324) on the top and both sides, the mounting plate (321) is fixedly connected with a second block (323) at the bottom, the second block (323) is slidably connected with the second T-shaped groove (324), the mounting plate (321) is fixedly connected with a fixed rod (326) on the outside, the fixed rod (326) is rotatably connected with a rotating plate (322), the base (1) is fixedly connected with a square plate (325) on both sides, the square plate (325) is densely provided with a rectangular groove (328) inside, and the rotating plate (322) is threadedly connected with a bolt (327) inside the square plate (325).

6. The cutting apparatus for manufacturing the oil cooler core flange according to claim 5, wherein: The top, bottom and side away from the base (1) of the rectangular groove (328) are open, and the rotating plate (322) is inserted into the rectangular groove (328).

7. The cutting apparatus for manufacturing the oil cooler core flange according to claim 1, characterized in that: The cutting mechanism (4) includes a support plate (46) fixedly connected to the front and rear sides of the base (1), the support plate (46) is provided in four, the top of the support plate (46) is fixedly connected with a top plate (45), the top plate (45) is fixedly connected with a gas cylinder (44) inside, the bottom of the gas cylinder (44) is fixedly connected with a fixing seat (43), the bottom of the fixing seat (43) is fixedly connected with a mounting seat (42), and the bottom of the mounting seat (42) is fixedly connected with a cutter (41).