Stud welding positioning clamp with anti-splashing function

Abstract

The utility model provides a stud welding positioning clamp with an anti-splashing function. The stud welding positioning clamp comprises a frame body, the device further comprises two pressing mechanisms, the number of the pressing mechanisms is two, and the two pressing mechanisms are arranged on the front side and the left side of the frame body correspondingly. The shielding positioning mechanism is provided with a plurality of shielding sleeves which are distributed at equal intervals in the transverse direction; and the longitudinal adjusting mechanism is connected with a lifting mechanism, and the lifting mechanism is detachably connected with the shielding positioning mechanism through a connecting mechanism. According to the technical scheme, welding is conducted by inserting the shielding sleeve, the positioning and shielding effects are achieved, and potential safety hazards caused by splashing sparks are prevented.

Description

Technical Field

[0001] This utility model relates to the field of stud welding, and in particular to a stud welding positioning fixture with anti-splash function. Background Technology

[0002] Stud welding involves contacting one end of a metal stud (or similar fastener) with the surface of a plate, heating it to a molten state using an electric arc, and then applying pressure to form a weld joint.

[0003] In existing technology, the stud is held by a threaded welding torch, the plate is placed directly on the worktable, and the welding torch is moved by hand to place the stud on the plate before welding is performed. However, during the welding process, the plate lacks clamping and positioning, and the position of the stud to be welded on the plate is entirely determined by human subjective judgment, lacking auxiliary positioning design. At the same time, there may be problems with spattering at the welding position, posing a safety hazard, such as burns to the operator caused by the spattering sparks. Utility Model Content

[0004] To address the technical problems of lacking auxiliary positioning and lacking anti-spark design, this utility model provides a stud welding positioning fixture with anti-spark function.

[0005] This utility model solves the above-mentioned technical problems through the following technical solutions:

[0006] This utility model provides a stud welding positioning fixture with anti-splash function, including a frame; and further including: a clamping mechanism, wherein the number of clamping mechanisms is two, and the two clamping mechanisms are respectively arranged on the front side and the left side of the frame; a shielding positioning mechanism, wherein the shielding positioning mechanism is provided with a plurality of shielding sleeves distributed at equal intervals along the transverse direction; and a longitudinal adjustment mechanism, wherein the longitudinal adjustment mechanism is connected to a lifting mechanism, and the lifting mechanism is detachably connected to the shielding positioning mechanism through a connecting mechanism.

[0007] In this technical solution, a shielding sleeve is inserted during welding, which serves to position and shield the weld, preventing sparks from flying and causing safety hazards.

[0008] Preferably, the clamping mechanism includes a pressure plate; the pressure plate is located inside the frame, a first guide post is fixedly connected to the surface of the pressure plate, and a first threaded rod is rotatably connected to the pressure plate. A nut seat is threadedly connected to the first threaded rod, and a guide sleeve is sleeved on the first guide post. The guide sleeve and the nut seat are both fixedly installed on the outer wall of the frame.

[0009] In this technical solution, the clamping mechanism is used to hold the positioning plate.

[0010] Preferably, a rotating disk is fixedly installed at the end of the first threaded rod, and a plurality of anti-slip patterns are evenly arranged around the rotating disk.

[0011] In this technical solution, the rotating disk and anti-slip texture facilitate the turning of the first threaded rod.

[0012] Preferably, the longitudinal adjustment mechanism includes a frame; a guide rail is fixedly installed inside the frame, a second threaded rod is rotatably installed inside the frame, a movable seat is slidably installed on the guide rail, and a screw hole is opened on the movable seat, the screw hole is threadedly connected to the second threaded rod, a motor is fixedly installed at one end of the frame, and the output shaft end of the motor is fixedly connected to the end of the second threaded rod.

[0013] In this technical solution, the longitudinal adjustment mechanism is used to adjust the longitudinal position of the blocking positioning mechanism on the plate.

[0014] Preferably, a support frame is fixedly installed at the bottom of the frame, and the support frame is fixedly connected to the frame.

[0015] Preferably, the lifting mechanism includes an electric push rod; the electric push rod is fixedly connected to the movable seat, and a top frame is fixedly connected to the top end of the output shaft of the electric push rod.

[0016] In this technical solution, the lifting mechanism is used to adjust the height of the shielding positioning mechanism. During welding, the shielding sleeve contacts the top surface of the plate. After welding, it is raised and moved above the welded stud to disengage.

[0017] Preferably, a side frame is fixedly installed on the outer shell of the electric push rod, and a guide hole is provided on the side frame. A second guide post is connected to the guide hole with clearance fit, and the top end of the second guide post is fixedly connected to the top frame.

[0018] Preferably, the shielding positioning mechanism includes a strip frame; the shielding sleeve is fixedly installed on the strip frame; a positioning groove is provided on one end side wall of the strip frame.

[0019] Preferably, the connecting mechanism includes a sleeve fixedly installed on the top frame; a plug is fixedly installed on the side wall of the sleeve, a plug is inserted into the plug, one end of the strip frame with a positioning groove is inserted into the sleeve, and the plug is inserted into the positioning groove.

[0020] Preferably, a stop post and a spring are provided inside one end of the sleeve; the stop post and the spring are both fixedly connected to the top frame, and the stop post and the spring abut against the end of the strip frame.

[0021] In this technical solution, the blocking positioning mechanism is replaceable through a connecting mechanism. By replacing the blocking positioning mechanism with one that has a blocking sleeve with a different transverse arrangement, different processing requirements can be met.

[0022] Based on common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain various preferred embodiments of this utility model.

[0023] The positive and progressive effects of this utility model are as follows:

[0024] The aforementioned stud welding positioning fixture with anti-spatter function, through the setting of a frame and two sets of clamping mechanisms, can clamp and position the plate, allowing stud welding to be performed while the plate is clamped. Furthermore, it includes a shielding positioning mechanism, a lifting mechanism, and a longitudinal adjustment mechanism. The shielding positioning mechanism has multiple shielding sleeves. During stud welding, the longitudinal adjustment mechanism can adjust the longitudinal position of the shielding positioning mechanism. After adjustment to the required position, the lifting mechanism brings the shielding sleeves of the shielding positioning mechanism into contact with the top surface of the plate. The welding torch clamps the stud, and multiple shielding sleeves are inserted sequentially. The internal mechanism enables welding operations in a positioned state, allowing welding of a row of studs with equal spacing. This avoids uneven welding positions caused by subjective judgment. During welding, a shielding sleeve protects the welding position, preventing sparks and improving safety. Furthermore, the shielding positioning mechanism is detachable and replaceable via a connecting mechanism. By replacing the shielding positioning mechanism with shielding sleeves of different lateral arrangements and numbers, it can meet the positioning requirements for welding a row of studs with different spacing, lateral positions, and numbers. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0026] Figure 2 This is a schematic diagram of the pressing mechanism of this utility model.

[0027] Figure 3 This is a structural schematic diagram of the longitudinal adjustment mechanism, lifting mechanism, and connecting mechanism of this utility model.

[0028] Figure 4 This is a schematic diagram of the connection mechanism of this utility model.

[0029] Figure 5 This is a schematic diagram of the structure of the strip frame and the shielding sleeve of this utility model.

[0030] Explanation of reference numerals in the attached figures

[0031] 1. Frame; 2. Support frame; 3. Clamping mechanism; 301. Nut seat; 302. First threaded rod; 303. Rotating disk; 304. Pressure plate; 305. First guide post; 306. Guide sleeve; 4. Longitudinal adjustment mechanism; 401. Frame; 402. Guide rail; 403. Motor; 404. Second threaded rod; 405. Movable seat; 5. Lifting mechanism; 501. Electric push rod; 502. Top frame; 503. Side frame; 504. Second guide post; 6. Connecting mechanism; 601. Sleeve; 602. Insert; 603. Insert post; 604. Stop post; 605. Spring; 7. Covering and positioning mechanism; 701. Strip frame; 7011. Positioning groove; 702. Covering sleeve; 8. Plate; 9. Stud. Detailed Implementation

[0032] The present invention will be further illustrated by way of embodiments below, but the present invention is not limited to the scope of the embodiments described herein.

[0033] like Figure 1-5 As shown, a stud 9 welding positioning fixture with anti-splash function includes a frame 1; it also includes: a clamping mechanism 3, the number of which is two, and the two clamping mechanisms 3 are respectively arranged on the front side and the left side of the frame 1; a shielding positioning mechanism 7, the shielding positioning mechanism 7 is provided with a plurality of shielding sleeves 702 distributed at equal intervals along the transverse direction; and a longitudinal adjustment mechanism 4, the longitudinal adjustment mechanism 4 is connected to a lifting mechanism 5, the lifting mechanism 5 being detachably connected to the shielding positioning mechanism 7 through a connecting mechanism 6.

[0034] like Figure 1-2 As shown, the clamping mechanism 3 includes a pressure plate 304; the pressure plate 304 is located inside the frame 1, a first guide post 305 is fixedly connected to the surface of the pressure plate 304, and a first threaded rod 302 is rotatably connected to the pressure plate 304. A nut seat 301 is threadedly connected to the first threaded rod 302, and a guide sleeve 306 is sleeved on the first guide post 305. The guide sleeve 306 and the nut seat 301 are both fixedly installed on the outer wall of the frame 1. A rotating disk 303 is fixedly installed at the end of the first threaded rod 302, and several anti-slip patterns are evenly arranged around the rotating disk 303.

[0035] When welding the stud 9, the plate 8 is placed inside the frame 1, so that the plate 8 is in contact with the inner wall of the right side and the inner wall of the rear side of the frame 1. Then, the rotating disks 303 of the two clamping mechanisms 3 are rotated in the forward direction in sequence, so that the first threaded rod 302 rotates. The first threaded rod 302 and the nut seat 301 are screwed together. With the guidance of the guide sleeve 306 and the first guide post 305, the pressure plate 304 presses the plate 8, providing positioning for the plate 8.

[0036] After the stud 9 is welded, the rotating disc 303 of the two clamping mechanisms 3 is turned in the opposite direction to separate the pressure plate 304 from the plate body 8 and release the positioning of the plate body 8.

[0037] like Figure 4-5 As shown, the shielding positioning mechanism 7 includes a strip frame 701; the shielding sleeve 702 is fixedly installed on the strip frame 701; a positioning groove 7011 is provided on one side wall of the strip frame 701. The connecting mechanism 6 includes a sleeve 601 fixedly installed on the top frame 502; a plug 602 is fixedly installed on the side wall of the sleeve 601, and a plug 603 is inserted into the plug 602. One end of the strip frame 701 with the positioning groove 7011 is inserted into the sleeve 601, and the plug 603 is inserted into the positioning groove 7011. A stop post 604 and a spring 605 are provided in one end of the sleeve 601; both the stop post 604 and the spring 605 are fixedly connected to the top frame 502, and both the stop post 604 and the spring 605 abut against the end of the strip frame 701.

[0038] Before welding, prepare multiple sets of shielding and positioning mechanisms 7. The arrangement of shielding sleeves 702 in the multiple sets of shielding and positioning mechanisms 7 is different. According to the welding requirements, select the required shielding and positioning mechanism 7 and replace the required shielding and positioning mechanism 7 on the connecting mechanism 6.

[0039] The specific replacement procedure is as follows: Pull the insert 603 to remove it from the positioning groove 7011. After removal, the compression force of the spring 605 pushes the strip frame 701 to move a certain distance. Then, pull the strip frame 701 to remove it from the sleeve 601. Next, install the required blocking positioning mechanism 7 by inserting the end of its strip frame 701 into the sleeve 601. During insertion, compress the spring 605 until the end of the strip frame 701 abuts against the stop post 604, and the positioning groove 7011 aligns with the insert 603. Push the insert 603 to insert it into the positioning groove 7011, completing the installation.

[0040] In the installed state, the spring force of the spring 605 provides abutment and clamping to the strip frame 701, and the insertion post 603 is inserted into the positioning groove 7011 for positioning.

[0041] like Figure 3 As shown, the longitudinal adjustment mechanism 4 includes a frame 401; a guide rail 402 is fixedly installed inside the frame 401, a second threaded rod 404 is rotatably installed inside the frame 401, a movable seat 405 is slidably installed on the guide rail 402, and a screw hole is opened on the movable seat 405, the screw hole is threadedly connected to the second threaded rod 404, a motor 403 is fixedly installed at one end of the frame 401, and the output shaft end of the motor 403 is fixedly connected to the end of the second threaded rod 404.

[0042] A support frame 2 is fixedly installed at the bottom of the frame 1, and the support frame 2 is fixedly connected to the frame 401.

[0043] like Figure 3 As shown, the lifting mechanism 5 includes an electric push rod 501; the electric push rod 501 is fixedly connected to the movable seat 405, and a top frame 502 is fixedly connected to the top end of the output shaft of the electric push rod 501. A side frame 503 is fixedly installed on the outer shell of the electric push rod 501, and a guide hole is provided on the side frame 503. A second guide post 504 is connected to the guide hole with clearance fit, and the top end of the second guide post 504 is fixedly connected to the top frame 502.

[0044] After replacing the required shielding positioning mechanism 7, the electric push rod 501 is used to adjust the height so that the shielding sleeve 702 fits against the top surface of the plate 8. Then, the longitudinal position of the shielding positioning mechanism 7 is adjusted by the longitudinal adjustment mechanism 4 until it is adjusted to the required position.

[0045] The longitudinal adjustment is as follows: the motor 403 drives the second threaded rod 404 to rotate, and the second threaded rod 404 is screwed into the threaded hole. With the guide rail 402 providing guidance for the movable seat 405, the movable seat 405 drives the lifting mechanism 5 and the blocking and positioning mechanism 7 to move longitudinally together.

[0046] After longitudinal adjustment, the welding torch carrying the stud 9 is inserted into all the shielding sleeves 702 in sequence to weld the stud 9. After welding is completed, as shown... Figure 1 As shown, the lifting mechanism 5 drives the blocking and positioning mechanism 7 to move upward, move it above the stud 9 to achieve separation, and then release the clamping of the plate 8 so that the plate 8 can be removed.

[0047] It should be noted that the shielding sleeve 702 is horn-shaped, with the top port used for the insertion of the welding torch end for positioning. Welding is performed in the positioned state. At the same time, after the welding torch end is inserted, the shielding sleeve 702 provides shielding for the welding position to prevent spatter.

[0048] This utility model is not limited to the above-described embodiments. Any changes in its shape or structure fall within the protection scope of this utility model. The protection scope of this utility model is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of this utility model, but all such changes and modifications fall within the protection scope of this utility model.

Claims

1. A stud welding positioning clamp with anti-splashing function, comprising a frame (1); characterized in that, Also include: The number of compression mechanism (3) is two, and two compression mechanism (3) is arranged on the front side of frame (1) and the left side of frame (1) respectively; The shielding positioning mechanism (7) is provided with a plurality of shielding sleeves (702) distributed equidistantly along the transverse direction; The longitudinal adjusting mechanism (4) is connected with the lifting mechanism (5), and the lifting mechanism (5) is detachably connected with the shielding positioning mechanism (7) through the connecting mechanism (6).

2. The stud welding positioning clamp with anti-splashing function according to claim 1, characterized in that: The compression mechanism (3) comprises a pressing plate (304); the pressing plate (304) is located in the frame (1), a first guide column (305) is fixedly connected to the plate surface of the pressing plate (304), a first threaded rod (302) is rotatably connected to the pressing plate (304), a nut seat (301) is threadedly connected to the first threaded rod (302), a guide sleeve (306) is sleeved on the first guide column (305), and the guide sleeve (306) and the nut seat (301) are fixedly installed on the outer wall of the frame (1).

3. The stud welding positioning clamp with anti-splashing function according to claim 2, characterized in that: The end of the first threaded rod (302) is fixedly installed with a rotating disc (303), and a plurality of anti-skid lines are uniformly arranged around the rotating disc (303).

4. The stud welding positioning clamp with anti-splashing function according to claim 1, characterized in that: The longitudinal adjusting mechanism (4) comprises a frame body (401); the frame body (401) is fixedly installed with a guide rail (402) inside, a second threaded rod (404) is rotatably installed inside the frame body (401), a movable seat (405) is slidably installed on the guide rail (402), a screw hole is formed in the movable seat (405), the screw hole is threadedly connected with the second threaded rod (404), and a motor (403) is fixedly installed at one end of the frame body (401).

5. The stud welding positioning clamp with anti-splashing function according to claim 4, characterized in that: The bottom of the frame (1) is fixedly installed with a support frame (2), and the support frame (2) is fixedly connected with the frame body (401).

6. The stud welding positioning clamp with anti-splashing function according to claim 4, characterized in that: The lifting mechanism (5) comprises an electric push rod (501); the electric push rod (501) is fixedly connected with the movable seat (405), and the output shaft top end of the electric push rod (501) is fixedly connected with a top frame (502).

7. The stud welding positioning clamp with anti-splashing function according to claim 6, characterized in that: A side frame (503) is fixedly installed on the shell of the electric push rod (501), a guide hole is formed in the side frame (503), a second guide column (504) is clearance fit connected with the guide hole, and the top end of the second guide column (504) is fixedly connected with the top frame (502).

8. The stud welding positioning clamp with anti-splashing function according to claim 6, characterized in that: The shielding positioning mechanism (7) comprises a strip-shaped frame (701); the shielding sleeve (702) is fixedly installed on the strip-shaped frame (701); and a positioning groove (7011) is formed in the side wall of one end of the strip-shaped frame (701).

9. The stud welding positioning clamp with anti-splashing function according to claim 8, characterized in that: The connecting mechanism (6) comprises a sleeve body (601) fixedly installed on the top frame (502); a plug cylinder (602) is fixedly installed on the side wall of the sleeve body (601); the plug cylinder (602) is inserted with a plug column (603); one end of the strip-shaped frame (701) provided with the positioning groove (7011) is inserted into the sleeve body (601); and the plug column (603) is inserted into the positioning groove (7011).

10. The stud welding positioning clamp with anti-splashing function according to claim 9, characterized in that: One end of the sleeve body (601) is provided with a stop column (604) and a spring (605); the stop column (604) and the spring (605) are fixedly connected with the top frame (502), and the stop column (604) and the spring (605) abut against the end of the strip-shaped frame (701).

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