Gear deburring device

Abstract

The utility model provides a gear deburring device. The gear deburring device comprises a base; the two Z-axis linear lead screw modules are arranged on the two sides of the top face of the base correspondingly. The X-axis linear screw rod module is erected on the two groups of Z-axis linear screw rod modules through a bracket; the Y-axis linear screw rod module is connected to the X-axis linear screw rod module; the grinding assembly is connected to the Y-axis linear lead screw module; the electromagnet base is arranged on the top face of the base and corresponds to the bottom end of the grinding assembly, and the electromagnet base is used for containing a gear. According to the gear surface burr grinding device, the gear is fixed to the electromagnet base in a magnetic attraction mode, the positions of three shafts are adjusted through cooperation of the two Z-axis linear lead screw modules, the X-axis linear lead screw modules and the Y-axis linear lead screw modules, contact burr grinding is conducted on the surface of the gear, the gear surface burr grinding device has the advantage of automatic burr removing, use is more convenient, and labor input can be saved.

Description

Technical Field

[0001] This utility model relates to the field of processing machinery technology, and in particular to a gear deburring device. Background Technology

[0002] A gear deburring device is a specialized piece of equipment used to remove tiny burrs, sharp edges, and uneven parts remaining on the surface of gears after machining. Its main purpose is to ensure the precision, smoothness, and service life of gears, thereby improving the efficiency of mechanical transmission systems, reducing noise and vibration, preventing premature wear, and ensuring the stable operation of the overall equipment.

[0003] Currently, when deburring gears, the surface of each gear is usually polished manually using a grinding machine to remove burrs. However, manual deburring is labor-intensive and inconvenient. Utility Model Content

[0004] The present invention aims to provide a gear deburring device to solve the problem mentioned in the background art that when deburring gears, the surface of each gear is usually polished by a grinder manually to remove burrs. However, the manual polishing method is labor-intensive and inconvenient.

[0005] The technical solution adopted by this utility model to solve the technical problem is as follows: A gear deburring device, comprising: a base; two sets of Z-axis linear lead screw modules, the two sets of Z-axis linear lead screw modules being respectively disposed on both sides of the top surface of the base; an X-axis linear lead screw module, the X-axis linear lead screw module being mounted on the two sets of Z-axis linear lead screw modules by a bracket; a Y-axis linear lead screw module, the Y-axis linear lead screw module being connected to the X-axis linear lead screw module; a grinding assembly, the grinding assembly being connected to the Y-axis linear lead screw module; and an electromagnet seat, the electromagnet seat being disposed on the top surface of the base and corresponding to the bottom end of the grinding assembly, the electromagnet seat being used for placing gears.

[0006] In some embodiments, the grinding assembly includes a drive motor and a grinding rod, wherein the drive motor is drive-connected to the grinding rod.

[0007] In some embodiments, the side of the base has a control computer, which is electrically connected to two sets of Z-axis linear lead screw modules, X-axis linear lead screw modules, Y-axis linear lead screw modules and the grinding assembly.

[0008] In some embodiments, a positioning groove is provided on the top surface of the electromagnet base to accommodate the bottom end of the gear.

[0009] In some embodiments, a placement plate is provided on one side of the base, and the control computer is placed on the placement plate.

[0010] In some embodiments, a shelf is provided on the other side of the base.

[0011] In some embodiments, a control switch is provided at the front of the base, and the control switch is electrically connected to the electromagnet base.

[0012] In some embodiments, the base has a plurality of storage compartments in its inner center.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] In this invention, when deburring gears, the gears are placed on an electromagnet base, which magnetically holds the gears in place. The grinding assembly then starts operating, grinding the surface of the gears to remove burrs. During the deburring process, two sets of Z-axis linear lead screw modules can drive the X-axis linear lead screw module to move forward or backward linearly, thereby moving the grinding assembly on the Y-axis linear lead screw module forward or backward to adjust its position and grind the burrs. Furthermore, the X-axis linear lead screw module can drive the grinding assembly on the Y-axis linear lead screw module to move left or right linearly to adjust its left-right position and grind the burrs. Finally, the Y-axis linear lead screw module can also drive the grinding assembly to move up or down linearly to adjust its vertical position and grind the burrs. In this invention, the gear is magnetically fixed to the electromagnet base. The three-axis position is adjusted by the cooperation of two sets of Z-axis linear lead screw modules, X-axis linear lead screw modules, and Y-axis linear lead screw modules to perform contact grinding on the gear surface to remove burrs. This method achieves full contact with the gear surface to remove burrs. Compared with the existing technology of manually operating a grinding machine to remove burrs from the gear surface, this method has the advantage of automated burr removal, is more convenient to use, and can save labor input. Attached Figure Description

[0015] One or more embodiments are illustrated by way of example with reference numerals in the accompanying drawings. These illustrations do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings are denoted as similar elements. Unless otherwise stated, the figures in the drawings are not to be limited by scale.

[0016] Figure 1 A schematic diagram of the overall structure of the gear deburring device;

[0017] Figure 2 A schematic diagram of the gear deburring device in the state after removing the base;

[0018] Figure 3 A partial structural diagram of a gear deburring device;

[0019] Figure 4 This is a schematic diagram of the electromagnet base separated from the gear.

[0020] Explanation of reference numerals in the attached drawings: 100, Gear deburring device; 10, Base; 101, Placement plate; 102, Storage plate; 103, Control switch; 104, Storage compartment; 20, Z-axis linear lead screw module; 30, X-axis linear lead screw module; 301, Bracket; 40, Y-axis linear lead screw module; 50, Grinding assembly; 501, Drive motor; 502, Grinding rod; 60, Electromagnet base; 601, Positioning groove; 70, Control computer; 80, Gear; 801, Connecting shaft end. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features.

[0023] Please refer to the following: Figures 1 to 4 As shown, Figure 1 A schematic diagram of the overall structure of the gear deburring device 100; Figure 2 A schematic diagram of the gear deburring device 100 in the state of removing the base 10; Figure 3 A partial structural schematic diagram of the gear deburring device 100; Figure 4 This is a schematic diagram of the structure of the electromagnet base 60 separated from the gear 80.

[0024] This utility model provides the following technical solution: a gear deburring device 100, comprising: a base 10; two sets of Z-axis linear lead screw modules 20, the two sets of Z-axis linear lead screw modules 20 being respectively disposed on both sides of the top surface of the base 10; an X-axis linear lead screw module 30, the X-axis linear lead screw module 30 being mounted on the two sets of Z-axis linear lead screw modules 20 via a bracket 301; a Y-axis linear lead screw module 40, the Y-axis linear lead screw module 40 being connected to the X-axis linear lead screw module 30; a grinding assembly 50, the grinding assembly 50 being connected to the Y-axis linear lead screw module 40; and an electromagnet seat 60, the electromagnet seat 60 being disposed on the top surface of the base 10 and corresponding to the bottom end of the grinding assembly 50, the electromagnet seat 60 being used to place a gear 80.

[0025] In the gear deburring device 100 provided in this embodiment, when deburring the gear 80, the gear 80 is placed on the electromagnet base 60, which magnetically holds the gear 80 in place. Then, the grinding assembly 50 is activated, grinding the surface of the gear 80 to remove burrs. When the grinding assembly 50 grinds the burrs on the surface of the gear 80, the X-axis linear screw module 30 can be moved forward or backward by two sets of Z-axis linear screw modules 20, thereby driving the grinding assembly 50 on the Y-axis linear screw module 40 to move forward or backward to adjust its position and grind the burrs on the surface of the gear 80. Furthermore, when the grinding assembly 50 grinds the burrs on the surface of the gear 80, the grinding assembly 50 on the Y-axis linear screw module 40 can also be moved left or right by the X-axis linear screw module 30 to adjust its position and grind the burrs on the surface of the gear 80. When the grinding assembly 50 grinds burrs on the surface of the gear 80, the Y-axis linear lead screw module 40 can also drive the grinding assembly 50 to move linearly up or down to adjust its position for grinding burrs on the surface of the gear 80. In this utility model, the gear 80 is magnetically fixed on the electromagnet base 60. The three-axis position is adjusted by the cooperation of two sets of Z-axis linear lead screw modules 20, X-axis linear lead screw modules 30 and Y-axis linear lead screw modules 40 to make contact with the surface of the gear 80 for grinding burrs. This achieves full contact with the surface of the gear 80 to remove burrs. Compared with the existing technology of manually operating a grinding machine to remove burrs from the surface of the gear 80, this method has the advantages of automated burr removal, is more convenient to use, and saves labor input.

[0026] In some embodiments, the grinding assembly 50 includes a drive motor 501 and a grinding rod 502, with the drive motor 501 being drive-connected to the grinding rod 502.

[0027] In specific implementation: When the grinding assembly 50 deburrs the gear 80 magnetically held on the electromagnet base 60, the transmission motor 501 drives the grinding rod 502 to rotate. As the grinding rod 502 rotates, its grinding end contacts the surface of the gear 80 to remove the burrs. With this configuration, the grinding assembly 50 can effectively remove burrs from the surface of the gear 80.

[0028] In some embodiments, the side of the base 10 has a control computer 70, which is electrically connected to two sets of Z-axis linear lead screw modules 20, X-axis linear lead screw modules 30, Y-axis linear lead screw modules 40 and grinding assembly 50 respectively.

[0029] In practical implementation: The control computer 70 is used to automatically control the three-axis positions of the two sets of Z-axis linear lead screw modules 20, X-axis linear lead screw modules 30, and Y-axis linear lead screw modules 40, thereby adjusting and moving the grinding assembly 50 to ensure sufficient contact between the grinding assembly 50 and the surface of the gear 80 to remove burrs. The control computer 70 is also used to control the start-up and shutdown of the grinding assembly 50. Through this configuration, the control computer 70 can effectively control the coordinated operation of the two sets of Z-axis linear lead screw modules 20, X-axis linear lead screw modules 30, Y-axis linear lead screw modules 40, and the grinding assembly 50.

[0030] In some embodiments, the top surface of the electromagnet base 60 is provided with a positioning groove 601, which is used to accommodate the bottom end of the gear 80.

[0031] In practical implementation: The positioning groove 601 of the electromagnet base 60 is used to accommodate the connecting shaft end 801 at the bottom of the gear 80. When the user places the gear 80 on the electromagnet base 60, the connecting shaft end 801 at the bottom of the gear 80 is aligned and accommodated in the positioning groove 601 on the electromagnet base 60. Thus, the electromagnet base 60 can magnetically hold the gear 80 in place, facilitating the grinding process of the grinding assembly 50 on the gear 80. Through this setting, by providing the positioning groove 601 on the electromagnet base 60 for the user to position and place the gear 80 on the electromagnet base 60, it is possible to prevent the grinding assembly 50 from being unable to accurately grind the surface of the gear 80 due to any deviation in the position of the gear 80 placed on the electromagnet base 60.

[0032] In some embodiments, a placement plate 101 is provided on one side of the base 10, and the control computer 70 is placed on the placement plate 101.

[0033] In practice: the control computer 70 is placed on the placement plate 101 on one side of the base 10, making it convenient for the user to operate the control computer 70 at close range. This arrangement allows the user to easily operate the control computer 70.

[0034] In some embodiments, a shelf 102 is provided on the other side of the base 10.

[0035] In practice: the shelf 102 is used by the user to place the gears 80 to be deburred, so that the user can place the gears 80 to be deburred from the shelf 102 onto the electromagnet base 60 to receive the deburring process of the grinding assembly 50. Through this arrangement, the shelf 102, used to place the gears 80 to be deburred, essentially provides a transfer platform, making it convenient for the user to take the gears 80 from the shelf 102 one by one and place them on the electromagnet base 60 to be ground by the grinding assembly 50.

[0036] In some embodiments, a control switch 103 is provided at the front of the base 10, and the control switch 103 is electrically connected to the electromagnet base 60.

[0037] In practical implementation: the control switch 103 is used by the user to manually operate the electromagnet base 60 to turn the magnetism on or off, thereby controlling the magnetic fixation of the electromagnet base 60 to the gear 80 or canceling the magnetic fixation. This configuration allows the user to conveniently control the operation of the electromagnet base 60 via the control switch 103.

[0038] In some embodiments, the base 10 has a plurality of storage compartments 104 in its inner center.

[0039] In practice: the storage compartments 104 in the middle of the base 10 are used by the user to place tools. This design allows the user to conveniently store tools in the storage compartments 104 in the middle of the base 10.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0041] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A gear deburring device characterized by, Comprising: a base (10); two groups of Z-axis linear lead screw modules (20), the two groups of Z-axis linear lead screw modules (20) are respectively arranged on the top surface of the base (10); an X-axis linear lead screw module (30), the X-axis linear lead screw module (30) is erected on the two groups of Z-axis linear lead screw modules (20) through a support (301); a Y-axis linear lead screw module (40), the Y-axis linear lead screw module (40) is connected to the X-axis linear lead screw module (30); a grinding assembly (50), the grinding assembly (50) is connected to the Y-axis linear lead screw module (40); an electromagnet base (60), the electromagnet base (60) is arranged on the top surface of the base (10) and corresponds to the bottom end of the grinding assembly (50), and the electromagnet base (60) is used to place a gear.

2. The gear deburring device of claim 1, wherein, The grinding assembly (50) comprises a transmission motor (501) and a grinding rod (502), and the transmission motor (501) is in transmission connection with the grinding rod (502).

3. The gear deburring device of claim 1, wherein, The side of the base (10) is provided with a control computer (70), and the control computer (70) is respectively in electrical connection with the two groups of Z-axis linear lead screw modules (20), the X-axis linear lead screw module (30), the Y-axis linear lead screw module (40) and the grinding assembly (50).

4. The gear deburring device of claim 1, wherein, The top surface of the electromagnet base (60) is provided with a positioning groove (601), and the positioning groove (601) is used to accommodate the bottom end of the gear.

5. The gear deburring device of claim 3, wherein, One side of the base (10) is provided with a placing plate (101), and the control computer (70) is placed on the placing plate (101).

6. The gear deburring device of claim 5, wherein, The other side of the base (10) is provided with a placing plate (102).

7. The gear deburring device of claim 1, wherein, The front of the base (10) is provided with a control switch (103), and the control switch (103) is in electrical connection with the electromagnet base (60).

8. The gear deburring device of claim 1, wherein, The inner middle part of the base (10) is provided with a plurality of storage grids (104).

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