Waste rubber dust-free crusher

By designing a waste rubber dust-free shredder that includes a fixed plate, helical gear, motor, and water tank system, the problem of shredder accumulation was solved, the shredding effect and cleaning efficiency were improved, and the cleanliness of the rubber particles was ensured.

CN223971958UActive Publication Date: 2026-03-06YUSHU JINSHAN EQUIP MFG OF ENVIRONMENTAL PROTECTION RUBBER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Existing dust-free waste rubber shredders tend to accumulate waste rubber in corners during the shredding process, resulting in poor shredding performance.

Method used

By designing a mechanical structure that includes a fixed plate, a large helical gear, a motor, a rotating rod, a U-shaped plate, a crushing cylinder, crushing rollers, gears, and pulleys, the crushing rollers are ensured to rotate synchronously when the crusher rotates as a whole, preventing rubber buildup, and dust and impurities are cleaned through a sealing cover and water tank system.

Benefits of technology

It improves the crushing effect, prevents dust from escaping, and enhances cleaning efficiency, ensuring that the crushed rubber particles are clean and hygienic.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste rubber dust-free crusher which comprises a fixing plate and a base, the base is welded to the bottom of the fixing plate, a large bevel gear is welded to the surface of the fixing plate, a motor is installed on the surface of the fixing plate, a rotating rod is arranged on the surface of the motor, and the other end of the rotating rod is fixedly connected with a U-shaped plate. And the surface of the U-shaped plate is fixedly connected with a crushing cylinder. According to the waste rubber dust-free crusher, when rubber is put into the crushing barrel to be crushed, the whole crusher can be driven to rotate by starting a motor, and crushing rollers in the crusher are connected through a first gear, a second gear, a first belt wheel, a transmission belt, a second belt wheel and a small bevel gear while the crusher rotates; waste rubber is prevented from being stacked in the whole rotating process of the crusher, meanwhile, the crushing rollers are synchronously rotated to crush the waste rubber, and the crushing effect is improved.
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Description

Technical Field

[0001] This utility model relates to the field of rubber recycling technology, specifically a dust-free shredder for waste rubber. Background Technology

[0002] A waste rubber dust-free shredder is a specialized device for processing waste rubber products. It can shred waste rubber into small pieces and effectively reduce dust and impurities during the shredding process, resulting in clean rubber granules. Current waste rubber dust-free shredders typically place the rubber in a sealed housing to prevent dust from escaping. However, rubber may accumulate in corners during the shredding process, preventing the shredder from breaking up rubber in hard-to-reach areas and significantly reducing the shredding efficiency. Utility Model Content

[0003] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0004] In view of the problems existing in the above and / or existing dust-free shredders for waste rubber, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide a dust-free shredder for waste rubber. During the rubber shredding process, waste rubber may accumulate in corners, causing the shredding device to be unable to shred the waste rubber in the dead corners, which greatly reduces the shredding effect.

[0006] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0007] A dust-free waste rubber shredder includes: a fixed plate and a base. A base is welded to the bottom of the fixed plate. A large helical gear is welded to the surface of the fixed plate. A motor is mounted on the surface of the fixed plate. A rotating rod is provided on the surface of the motor. A U-shaped plate is fixedly connected to the other end of the rotating rod. A crushing cylinder is fixedly connected to the surface of the U-shaped plate. A crushing roller is connected to the inner side of the crushing cylinder via a bearing. A first gear is welded to the surface of the crushing roller. A second gear is meshed with the surface of the first gear. A first pulley is connected to the second gear via a connecting rod. A transmission belt is meshed with the surface of the first pulley. A second pulley is meshed with the inner side of the transmission belt. A first transmission rod is fixedly connected to the surface of the second pulley. A small helical gear is fixedly connected to the other end of the first transmission rod. A large helical gear is meshed with the surface of the small helical gear.

[0008] In a preferred embodiment of the waste rubber dust-free crusher described in this utility model, a rigid water supply pipe is connected to the surface of the crushing cylinder via a sealed bearing, and a water tank is fixedly connected to the other end of the water supply pipe. A pump body is installed on the top of the water tank.

[0009] In a preferred embodiment of the waste rubber dust-free crusher of this utility model, a first transmission wheel is welded to the surface of the rotating rod, a second transmission wheel is connected to the surface of the first transmission wheel via a transmission belt, a second transmission rod is fixedly connected to the inner side of the second transmission wheel, a turntable is fixedly connected to the surface of the second transmission rod, a protruding post is welded to the surface of the turntable, a movable groove is sleeved on the surface of the protruding post, and a filter frame is fixedly connected to the surface of the movable groove.

[0010] In a preferred embodiment of the waste rubber dust-free shredder described in this utility model, a roller is attached to the bottom of the filter frame, and a base is connected to the surface of the roller via a rotating shaft.

[0011] In a preferred embodiment of the waste rubber dust-free shredder described in this utility model, a stabilizing plate is welded to the surface of the base, and the stabilizing plate is symmetrically distributed.

[0012] In a preferred embodiment of the waste rubber dust-free shredder described in this utility model, a rotating cover is connected to the surface of the shredder cylinder via a rotating shaft, a hand-tightening bolt is connected to the surface of the rotating cover via a thread, and the shredder cylinder is connected to the surface of the hand-tightening bolt via a thread.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: when the rubber is put into the crushing drum for crushing, the motor can be started to drive the crusher to rotate. At the same time as the crusher rotates, the crushing roller inside is connected by a first gear, a second gear, a first pulley, a transmission belt, a second pulley, and a small helical gear. This prevents the accumulation of waste rubber during the rotation of the crusher and simultaneously makes the crushing roller rotate to crush the waste rubber, thereby increasing the crushing effect. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0015] Figure 1 This is a schematic diagram of the overall structure of a dust-free waste rubber shredder according to the present invention;

[0016] Figure 2 This is a schematic diagram of the crushing roller structure of a dust-free waste rubber crusher according to the present invention;

[0017] Figure 3 This utility model relates to a dust-free shredder for waste rubber. Figure 2 Enlarged view of the structure of section A in the middle;

[0018] Figure 4 This is a schematic diagram of the drum structure of a dust-free waste rubber shredder according to the present invention;

[0019] Figure 5 This is a schematic diagram of the movable groove structure of a dust-free waste rubber shredder according to the present invention;

[0020] Figure 6 This is a front structural diagram of a dust-free waste rubber shredder according to the present invention.

[0021] Explanation of markings in the diagram: 1. Fixed plate; 2. Motor; 3. U-shaped plate; 4. Crushing cylinder; 5. Crushing roller; 6. First gear; 7. Second gear; 8. First pulley; 9. Transmission belt; 10. Second pulley; 11. First transmission rod; 12. Large helical gear; 13. Rigid water pipe; 14. Pump body; 15. Water tank; 16. Rotating rod; 17. First transmission wheel; 18. Second transmission wheel; 19. Second transmission rod; 20. Turntable; 21. Protruding column; 22. Movable groove; 23. Filter frame; 24. Base; 25. Rotating cover; 26. Hand-tightening bolt; 27. Roller; 28. Stabilizing plate; 29. ​​Small helical gear. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0025] This utility model provides a dust-free waste rubber shredder. Rubber is placed into the shredding drum for crushing. Then, the sealing cover is rotated, and the hand-tightened bolts ensure a tight seal between the cover and the drum, preventing dust from escaping. Starting the motor drives the entire shredder to rotate. Simultaneously, a small helical gear on the U-shaped plate meshes with a large helical gear on the fixed plate, causing the second pulley to rotate. The second pulley, via a transmission belt, drives the first pulley. The first pulley, through a connecting rod, causes the second gear to drive the first gear, which in turn rotates the crushing roller inside the drum. This process prevents waste rubber from accumulating while simultaneously crushing the waste rubber, increasing the crushing effect.

[0026] like Figure 1-6 As shown, this utility model discloses a dust-free waste rubber shredder, comprising a fixed plate 1 and a base 24. The base 24 is welded to the bottom of the fixed plate 1. A large helical gear 12 is welded to the surface of the fixed plate 1. A motor 2 is mounted on the surface of the fixed plate 1. A rotating rod 16 is provided on the surface of the motor 2. A U-shaped plate 3 is fixedly connected to the other end of the rotating rod 16. A crushing cylinder 4 is fixedly connected to the surface of the U-shaped plate 3. A crushing roller 5 is connected to the inner side of the crushing cylinder 4 via a bearing. A first gear 6 is welded to the surface of the crushing roller 5. A second gear 7 is meshed with the surface of the first gear 6. A first pulley 8 is connected to the second gear 7 via a connecting rod. A transmission belt 9 is meshed with the surface of the first pulley 8. A second pulley 10 is meshed with the inner side of the transmission belt 9. A first transmission rod 11 is fixedly connected to the surface of the second pulley 10. A small helical gear 29 is fixedly connected to the other end of the first transmission rod 11. The surface of the small helical gear 29 is meshed with a large helical gear 12. This allows rubber to be placed into the crushing cylinder 4 for crushing. Then, the sealing cover is rotated, and the hand-tightening bolt 26 is tightened to ensure a tight seal on the crushing cylinder 4, preventing dust from escaping. The motor 2 is then started, causing the entire crusher to rotate. Simultaneously, the small helical gear 29 on the U-shaped plate 3 meshes with the large helical gear 12 on the fixed plate 1, causing the second pulley 10 to rotate. The second pulley 10, via the transmission belt 9, drives the first pulley 8 to rotate. The first pulley 8, via the connecting rod, causes the second gear 7 to drive the first gear 6 to rotate, thus causing the crushing roller 5 inside the crushing cylinder 4 to rotate. This prevents the accumulation of waste rubber while simultaneously causing the crushing roller 5 to rotate and crush the waste rubber, increasing the crushing effect.

[0027] A rigid water supply pipe 13 is connected to the surface of the crushing cylinder 4 via a sealed bearing. A water tank 15 is fixedly connected to the other end of the water supply pipe. A pump body 14 is installed on the top of the water tank 15. When the crushing cylinder 4 rotates to crush waste rubber, the pump body 14 is activated, and water from the water tank 15 is fed into the crushing cylinder 4 through the rigid water supply pipe 13. In this way, the mud and dust on the surface of the waste rubber can be washed at the same time during the rotation crushing process.

[0028] A first transmission wheel 17 is welded to the surface of a rotating rod 16. A second transmission wheel 18 is connected to the surface of the first transmission wheel 17 via a transmission belt. A second transmission rod 19 is fixedly connected to the inner side of the second transmission wheel 18. A turntable 20 is fixedly connected to the surface of the second transmission rod 19. A protruding post 21 is welded to the surface of the turntable 20. A movable groove 22 is fitted onto the surface of the protruding post 21. A filter frame 23 is fixedly connected to the surface of the movable groove 22. The crushed and cleaned rubber falls into the filter frame 23. Then, the waste rubber is put back into the crushing cylinder 4. When the motor 2 is started, the rotating rod 16 connected to the motor 2 drives the first transmission wheel 17 to rotate. The first transmission wheel 17 drives the second transmission wheel 18 to rotate via a transmission belt. The second transmission wheel 18 drives the turntable 20 to rotate via the second transmission rod 19. At this time, the protruding post 21 on the turntable 20 will rotate centrifugally and drive the filter frame 23 to make a relatively fast back-and-forth reciprocating motion through the movable groove 22, which speeds up the outflow of water from the crushed rubber and increases the cleaning efficiency of the device.

[0029] The bottom of the filter frame 23 is attached to a roller 27, and the surface of the roller 27 is connected to a base 24 via a rotating shaft. In this way, the friction coefficient between the filter frame 23 and the base 24 is reduced by the roller 27, which facilitates the back-and-forth movement of the filter frame 23.

[0030] The base 24 has a stabilizing plate 28 welded to its surface. The stabilizing plate 28 is symmetrically distributed, which prevents the filter frame 23 from shaking during back-and-forth movement and increases the stability of the device.

[0031] A rotating cover 25 is connected to the surface of the crushing cylinder 4 via a rotating shaft. A hand-tightening bolt 26 is connected to the surface of the rotating cover 25 via a thread. The crushing cylinder 4 is connected to the surface of the hand-tightening bolt 26 via a thread. By rotating the sealing cover and tightening the hand-tightening bolt 26, the sealing cover is tightly connected to the crushing cylinder 4, preventing dust from escaping.

[0032] Combination Figures 1-6The specific operation process of the waste rubber dust-free crusher of this embodiment is as follows: When the rubber is put into the crushing cylinder 4 for crushing, the sealing cover is rotated and the hand-tightening bolt 26 is tightened to make the sealing cover tightly connected to the crushing cylinder 4 to prevent dust from escaping. Then, the motor 2 is started to drive the crusher to rotate. At the same time as the crusher rotates, the small helical gear 29 on the U-shaped plate 3 and the large helical gear 12 on the fixed plate 1 are meshed and rotated, thereby driving the second pulley 10 to rotate. The second pulley 10 drives the first pulley 8 to rotate through the transmission belt 9. The first pulley 8 drives the second gear 7 to rotate through the connecting rod, thereby causing the crushing roller 5 inside the crushing cylinder 4 to rotate. In this way, while preventing the accumulation of waste rubber during the rotation of the crusher, the crushing roller 5 is simultaneously rotated to crush the waste rubber, increasing the crushing effect.

[0033] In this embodiment, since the waste rubber may have a lot of mud and impurities adhering to it, it may be inconvenient to separate and clean it after crushing. Therefore, please refer to the following again. Figures 1-6 In this embodiment, when the crushing drum 4 rotates to crush waste rubber, the pump body 14 is started, and water from the water tank 15 is introduced into the crushing drum 4 through the rigid water pipe 13. This allows the surface of the waste rubber to be cleaned of dirt and dust during the rotational crushing process. After crushing, the sealing cover is opened by unscrewing the hand-tightening bolt 26, allowing the crushed and cleaned rubber to fall into the filter frame 23. Then, the waste rubber is put back into the crushing drum 4. At the same time as the motor 2 is started, the rotating rod 16 connected to the motor 2 drives the first transmission wheel 17 to rotate. The first transmission wheel 17 drives the second transmission wheel 18 to rotate through the transmission belt. The second transmission wheel 18 drives the turntable 20 to rotate through the second transmission rod 19. At this time, the protrusion 21 on the turntable 20 will drive the filter frame 23 to make a relatively fast back-and-forth reciprocating motion through the movable groove 22 via centrifugal rotation, which speeds up the outflow of water from the crushed rubber and increases the cleaning efficiency of the device.

[0034] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A dustless shredder for waste rubber, comprising: The utility model provides a fixed plate (1) and base (24), the bottom welding of fixed plate (1) is equipped with base (24), its characterized in that, the surface welding of fixed plate (1) is equipped with large bevel gear (12), the surface installation of fixed plate (1) is equipped with motor (2), the surface of motor (2) is equipped with the rotating rod (16), one end of rotating rod (16) is fixedly connected with U type board (3), the surface fixedly connected with broken cylinder (4) of U type board (3), the inner side bearing connection of broken cylinder (4) is equipped with broken roll (5), the surface welding of broken roll (5) is equipped with first gear (6), the surface of first gear (6) is equipped with second gear (7) through meshing, first belt pulley (8) is connected with second gear (7) through connecting rod, the surface of first belt pulley (8) is connected with transmission belt (9) through meshing, the inner side of transmission belt (9) is connected with second belt pulley (10) through meshing, the surface fixedly connected with first transmission rod (11) of second belt pulley (10), one end of first transmission rod (11) is fixedly connected with small bevel gear (29), the surface of small bevel gear (29) is connected with large bevel gear (12) through meshing.

2. The waste rubber dust-free crusher according to claim 1, characterized in that, The surface of broken cylinder (4) is connected with rigid water pipe (13) through sealing bearing, the other end of water pipe is fixedly connected with water tank (15), the top of water tank (15) is installed with pump body (14).

3. The waste rubber dust-free crusher according to claim 2, characterized in that, The surface welding of rotating rod (16) is equipped with first transmission wheel (17), the surface of first transmission wheel (17) is connected with second transmission wheel (18) through transmission belt, the inner side fixedly connected with second transmission wheel (18) is equipped with second transmission rod (19), the surface fixedly connected with rotating disc (20) of second transmission rod (19), the surface welding of rotating disc (20) is equipped with convex column (21), the surface of convex column (21) is sleeved with movable groove (22), the surface fixedly connected with filter frame (23) of movable groove (22).

4. The waste rubber dust-free crusher according to claim 3, characterized in that, The bottom of filter frame (23) is attached with cylinder (27), the surface of cylinder (27) is connected with base (24) through rotating shaft.

5. The waste rubber dust-free crusher according to claim 4, characterized in that, The surface welding of base (24) is equipped with stabilizing plate (28), and the stabilizing plate (28) is in a symmetrical distribution form.

6. The waste rubber dust-free crusher according to claim 1, characterized in that, The surface of broken cylinder (4) is connected with rotating cover (25) through rotating shaft, the surface of rotating cover (25) is connected with hand screw bolt (26) through thread, the surface of hand screw bolt (26) is connected with broken cylinder (4) through thread.