Multi-branch oil shunting efficient control device
By combining a pressure gauge and hydraulic cylinder with a magnetic sleeve and metal piston plate, the problems of unstable flow in the oil separator and scale buildup on the inner wall of the oil storage tank are solved, realizing the automation of flow regulation and inner wall cleaning, and improving the efficiency and oil storage capacity of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2026-03-06
AI Technical Summary
The existing flow and pressure detection and control system of the oil separator is not timely, which leads to the accumulation of waste oil residue on the inner wall of the oil storage tank, affecting its efficiency.
A pressure gauge and controller are used in conjunction with a hydraulic cylinder to monitor the inlet and outlet oil flow in real time. A scraper is driven by a magnetic sleeve and a metal piston plate to clean the inner wall of the oil storage tank, ensuring a stable flow rate.
It enables real-time flow regulation and automatic cleaning of the inner wall of the oil storage tank, improving the efficiency of the oil separator and the capacity of the oil storage tank.
Smart Images

Figure CN223973872U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oil diversion technology, specifically a multi-branch oil diversion high-efficiency control device. Background Technology
[0002] Oil separators are widely used in hydraulic or mechanical fields. A large amount of waste oil from machinery is transported in, stored, or filtered through various processes before being output for reuse. The oil separator serves to transport oil through multiple channels and detects the flow rate of the inlet and outlet oil to ensure that the flow rate is normal and that the efficiency is not affected by excessive or insufficient flow.
[0003] Currently, the flow and pressure detection of the oil separator cannot be fully synchronized with the control system. When high, low, or medium pressure is detected, control measures cannot be taken in time. Furthermore, the inner wall of the oil storage tank cannot be cleaned, which will affect efficiency in the long run. If the inner wall of the oil storage tank is not cleaned in time, the accumulation of excessively thick waste oil residue or residue will cause the oil storage tank to become smaller and smaller, affecting the long-term use of the oil separator.
[0004] Therefore, in order to address the above problems, the applicant needs to design a multi-branch oil diversion high-efficiency control device to solve the problem. Utility Model Content
[0005] The purpose of this invention is to provide a multi-branch oil diversion high-efficiency control device to solve the problem of the inability to clean the inner wall of the oil storage tank in the oil diversion device mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-branch oil diversion high-efficiency control device, comprising an oil diversion device body, a control mechanism, a pressure gauge, an oil inlet, and an oil outlet. The oil diversion device body is equipped with a control mechanism, and a pressure gauge is installed on the control mechanism. The probe of the pressure gauge penetrates through the control box and extends into the oil inlet. The number of pressure gauges and oil inlets are matched. A controller is installed on the pressure gauge, and the controller is electrically connected to a hydraulic cylinder. Multiple sets of oil storage tanks are installed inside the oil diversion device body. Multiple oil outlets are connected to the bottom of the oil storage tanks. A moving mechanism is fitted on the oil storage tanks.
[0007] Furthermore, the moving mechanism includes a magnetic sleeve one and a magnetic sleeve two sleeved on the oil storage tank. The magnetic sleeve one and the magnetic sleeve two are fixed together by a connecting rod one, and a connecting rod two is fixedly connected to the magnetic sleeve two.
[0008] Furthermore, the second connecting rod is fixedly connected to the extrusion plate, which is driven by a hydraulic cylinder to push towards the surface of the hose inside the oil inlet.
[0009] Furthermore, a sliding groove is provided on the back of the control box, which allows the connecting rod two to move up and down.
[0010] Furthermore, a threaded rod is fixedly connected inside the oil storage tank. The length of the threaded rod is half the height of the oil storage tank, and a sleeve is fitted on the threaded rod.
[0011] Furthermore, multiple scrapers are fixedly connected to the sleeve, and the multiple scrapers are arranged in a circular array about the center of the sleeve, and brushes are evenly arranged on the sides of the multiple scrapers that contact the inner wall of the oil storage tank.
[0012] Furthermore, a metal piston plate is rotatably connected to the bottom of the sleeve. The metal piston plate is in close contact with the inner wall of the oil storage tank. The wall thickness of the oil storage tank is within 2mm. There is a mutual force between the metal piston plate and the magnetic sleeve one and magnetic sleeve two, which is similar to the principle of a magnet. When the magnetic sleeve one and magnetic sleeve two move, the metal piston plate will move up and down accordingly without being affected by the oil storage tank.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This invention uses a pressure gauge and a controller installed inside the oil separator to detect the flow and pressure of the inlet and outlet oil. When the flow and pressure reach the preset values of high pressure, medium pressure, or low pressure, the hydraulic cylinder is activated to push the extrusion plate, squeezing the inlet hose and reducing the flow of oil, thereby reducing the flow and pressure.
[0015] The hydraulic cylinder reduces the oil flow rate, which in turn drives the magnetic sleeves one and two to move synchronously. The magnetic force causes the metal piston plate to move, thereby changing the oil pressure in multiple oil storage tanks and reducing the oil pressure.
[0016] The movement of the metal piston plate drives the sleeve to rotate on the threaded rod, causing multiple scrapers to rotate on the inner wall of the oil storage tank, thus cleaning the inner wall of the oil storage tank. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0018] Figure 2 This is a three-dimensional structural diagram of the oil storage tank of this utility model;
[0019] Figure 3 This is a three-dimensional structural diagram of the magnetic sleeve of this utility model;
[0020] Figure 4 This is a three-dimensional connection structure diagram of the extrusion plate of this utility model;
[0021] Figure 5This is a three-dimensional structural diagram of the slide groove of this utility model;
[0022] Figure 6 This is a three-dimensional sectional view of the oil storage tank of this utility model.
[0023] In the diagram: 1. Main body of the oil separator; 2. Control mechanism; 3. Pressure gauge; 4. Control box; 401. Slide groove; 5. Oil inlet; 6. Oil storage tank; 601. Threaded rod; 602. Sleeve; 603. Scraper; 604. Metal piston plate; 7. Oil outlet; 8. Hydraulic cylinder; 10. Magnetic sleeve one; 11. Connecting rod one; 12. Magnetic sleeve two; 13. Connecting rod two; 14. Extrusion plate. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] like Figures 1-6 As shown, this utility model discloses a multi-branch oil diversion high-efficiency control device, including an oil diversion device body 1, a control mechanism 2, a pressure gauge 3, an oil inlet 5, and an oil outlet 7. The control mechanism 2 is provided on the oil diversion device body 1, and the pressure gauge 3 is installed on the control mechanism 2. The probe of the pressure gauge 3 penetrates through the control box 4 and extends into the oil inlet 5. The number of pressure gauges 3 and oil inlets 5 are matched. A controller is provided on the pressure gauge 3. The controller is electrically connected to the hydraulic cylinder 8. Multiple sets of oil storage tanks 6 are provided inside the oil diversion device body 1. Multiple oil outlets 7 are connected to the bottom of the oil storage tanks 6. A moving mechanism is sleeved on the oil storage tanks 6.
[0026] The entire oil separator 1 stores the oil supplied from multiple inlets 5 through multiple oil storage tanks 6 and outputs it through multiple outlets 7. The flow rate and pressure of the oil inlet and outlet can be monitored by pressure gauges 3 and controllers.
[0027] The moving mechanism includes a magnetic sleeve 10 and a magnetic sleeve 2 12 fitted on the oil storage tank 6. The magnetic sleeve 10 and the magnetic sleeve 2 12 are fixed together by a connecting rod 11. A connecting rod 2 13 is fixedly connected to the magnetic sleeve 2 12. The connecting rod 2 13 is fixedly connected to the extrusion plate 14. The extrusion plate 14 is driven by the hydraulic cylinder 8 to push towards the surface of the hose inside the oil inlet 5.
[0028] The moving mechanism receives signals from the pressure gauge 3 and the controller, and starts the hydraulic cylinder 8 to push the extrusion plate 14 to drive the magnetic sleeve 10 and magnetic sleeve 12 to move up and down. When it moves downward, it squeezes the oil inlet hose, reducing the oil inlet flow rate and the oil outlet flow rate.
[0029] The control box 4 has a sliding groove 401 on the back, which allows the connecting rod 13 to move up and down. A threaded rod 601 is fixedly connected inside the oil storage tank 6. The length of the threaded rod 601 is half the height of the oil storage tank 6. A sleeve 602 is fitted on the threaded rod 601. Multiple scrapers 603 are fixedly connected to the sleeve 602. The multiple scrapers 603 are arranged in a circular array about the center of the sleeve 602. Brushes are evenly arranged on the sides of the multiple scrapers 603 that contact the inner wall of the oil storage tank 6. A metal piston plate 604 is rotatably connected to the bottom of the sleeve 602. The metal piston plate 604 is in close contact with the inner wall of the oil storage tank 6. The wall thickness of the oil storage tank 6 is within 2mm. There is a mutual force between the metal piston plate 604 and the magnetic sleeve 10 and magnetic sleeve 2 12, which is like the principle of a magnet. When the magnetic sleeve 10 and magnetic sleeve 2 12 move, the metal piston plate 604 will move up and down accordingly without being affected by the oil storage tank 6.
[0030] When the extrusion plate 14 moves downward, it drives the magnetic sleeve 10 and magnetic sleeve 2 12 to move downward. Due to the adsorption force of the metal, the metal piston plate 604 is driven to move downward, which at the same time drives the rotation of multiple scrapers 603, cleaning the inner wall of the oil storage tank 6.
[0031] Working principle: The oil to be diverted is transported into the main body 1 of the oil separator through multiple oil inlets 5, and then transported into the oil storage tank 6 through the hose at the bottom of the control box 4, where it is stored.
[0032] When oil needs to be discharged, it can be discharged in multiple directions through multiple oil outlets 7. If the pressure is too high during the oil discharge process, the pressure gauge 3 will send a signal to the controller through the preset pressure value (high pressure, low pressure or medium pressure). When the flow rate of the oil needs to be controlled, the hydraulic cylinder 8 will be activated.
[0033] Hydraulic cylinder 8 pushes connecting rod 2 13 downward, squeezing the hose in oil inlet 5, reducing the amount of oil entering, and at the same time driving magnetic sleeve 1 10 and magnetic sleeve 2 12 downward, causing metal piston plate 604 to move downward, reducing the oil flow in oil outlet 7.
[0034] The synchronous downward movement of the sleeve 602 causes the rotation of multiple scrapers 603, which cleans the inner wall of the oil storage tank 6 (when the extrusion plate 14 moves upward, the amount of oil entering increases, and the amount of oil exiting also increases).
[0035] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A multi-branch oil distribution high-efficiency control device, comprising an oil distribution device body (1), a control mechanism (2), a pressure gauge (3), an oil inlet (5) and an oil outlet (7), the control mechanism (2) is arranged on the oil distribution device body (1), the pressure gauge (3) is installed on the control mechanism (2), the probe of the pressure gauge (3) penetrates through the control box (4) and extends into the oil inlet (5), the number of the pressure gauge (3) and the oil inlet (5) is matched, the controller is arranged on the pressure gauge (3), and the controller and the hydraulic cylinder (8) are electrically connected, a plurality of oil storage barrels (6) are arranged in the oil distribution device body (1), the bottoms of the oil storage barrels (6) are communicated with a plurality of oil outlets (7), and a moving mechanism is sleeved on the oil storage barrels (6).
2. The multi-branch oil distribution high-efficiency control device according to claim 1, characterized in that: The moving mechanism comprises a magnetic sleeve one (10) and a magnetic sleeve two (12) which are sleeved on the oil storage barrels (6), the magnetic sleeve one (10) and the magnetic sleeve two (12) are fixed by a connecting rod one (11), and the magnetic sleeve two (12) is fixedly connected with a connecting rod two (13).
3. The multi-branch oil distribution high-efficiency control device according to claim 2, characterized in that: The connecting rod two (13) is fixedly connected on an extrusion plate (14), and the extrusion plate (14) is driven by the hydraulic cylinder (8) to push the surface of the hose in the oil inlet (5).
4. The multi-branch oil distribution high-efficiency control device according to claim 1, characterized in that: A sliding groove (401) is formed in the back of the control box (4), and the sliding groove (401) is used for the up-down movement of the connecting rod two (13).
5. The multi-branch oil distribution high-efficiency control device according to claim 1, characterized in that: A threaded rod (601) is fixedly connected in the oil storage barrel (6), the length of the threaded rod (601) is half of the height of the oil storage barrel (6), and a sleeve (602) is sleeved on the threaded rod (601).
6. The multi-branch oil distribution high-efficiency control device according to claim 5, characterized in that: A plurality of scrapers (603) are fixedly connected on the sleeve (602), the plurality of scrapers (603) are arranged in a circular array about the center of the sleeve (602), and the side of each of the plurality of scrapers (603) in contact with the inner wall of the oil storage barrel (6) is uniformly provided with a brush.
7. The multi-branch oil distribution high-efficiency control device according to claim 6, characterized in that: A metal piston plate (604) is rotatably connected to the bottom of the sleeve (602), the metal piston plate (604) is tightly attached to the inner wall of the oil storage barrel (6), the wall thickness of the oil storage barrel (6) is within 2mm, and the metal piston plate (604) and the magnetic sleeve one (10) and the magnetic sleeve two (12) have a force of approaching each other.