Anti-mud-running intelligent control system for water decanter of biochemical pool
The intelligent control system for preventing sludge runoff in the biological tank decanter, which adjusts the decanter speed through gear modules and a balance box, solves the problem of inconsistent water outlet at the decanter, achieving dynamic balance control of the decanter and ensuring stable operation of the equipment and water quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-03-06
AI Technical Summary
The inconsistency in the mechanical and installation parameters of the decanters in Phase II C-TECH tanks #3 and #4 resulted in inconsistent outlet weir heights, causing unbalanced loads on the decanters, affecting water flow stability, potentially disturbing deep sludge, and causing equipment damage.
The system adopts an intelligent control system to prevent sludge from escaping from the biological tank decanter. The decanter's descent speed is adjusted through a gear module and a balance box. Combined with an angle detector and control cabinet, the system achieves dynamic balance control of the decanter, ensuring that the two decanters operate synchronously.
It improves the operational stability of the decanter, reduces equipment damage, ensures the quality and quantity of output water, and guarantees safe and stable production.
Smart Images

Figure CN223973937U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of laser accessory technology, specifically to an intelligent control system for preventing sludge runoff in a biochemical tank decanter. Background Technology
[0002] Phase II C-TECH tanks #3 and #4 are each equipped with two independent decanters. Each decanter is controlled and its skimming speed is adjusted by a separate frequency converter, and each decanter is controlled by a control system. When the system needs to skim, the control system controls the two decanters to skim downward at a given speed (frequency) to complete the entire skimming process.
[0003] Because the mechanical, installation, and electrical parameters of the two decanters may not be completely identical, when the control system decanters (outlet weirs) descend at the same speed (frequency), the horizontal height of the outlet weirs may not be the same. The decanter with the lower height has a deeper draft and a larger decanting load, resulting in an imbalance in the decanting load (decanting flow rate) and causing instability in the water flow. The decanter with the larger load has a higher outflow velocity, which may disturb the settling of deep sludge. When the draft exceeds a certain amount, the load on the decanter will exceed its rated load, directly affecting the stability of the decanter's mechanical structure. Therefore, in the later stages of decanting, the decanter may sink, stirring up sludge from the bottom of the tank and discharging it, affecting the quality of the effluent and even damaging the mechanical structure of the decanter. Utility Model Content
[0004] Therefore, this utility model provides an intelligent control system for preventing sludge runoff in a biological tank decanter to solve the aforementioned problems in the prior art. To achieve the above objective, this utility model provides the following technical solution: According to a first aspect of this utility model, an intelligent control system for preventing sludge runoff in a biological tank decanter includes a fixed frame, a gear module mounted on the fixed frame, a traction chain connected to the gear module, one end of the traction chain connected to a balance box, and the other end of the traction chain connected to the decanter weir. A control cabinet is located beside the fixed frame.
[0005] Furthermore, the gear module includes a fixed gear A, a fixed gear B, a fixed gear C, and a sliding gear; the two ends of the horizontal support at the top of the fixed frame are rotatably connected to the fixed gear A and the fixed gear C, respectively; the fixed gear B is rotatably arranged next to the fixed gear A; the sliding gear is arranged diagonally below the fixed gear B; the traction chain passes through the fixed gear B, the sliding gear, the fixed gear A, and the fixed gear C in sequence and then connects to the decanter weir.
[0006] Furthermore, the center of the sliding gear is also connected to the balance box.
[0007] Furthermore, the balance box consists of multiple counterweights that can be detachably connected together.
[0008] Furthermore, the fixed gear A is equipped with an angle detector, which is electrically connected to the control cabinet.
[0009] Furthermore, the fixing frame is a "T"-shaped bracket, with reinforcing beams inclined between its horizontal and vertical supports.
[0010] Furthermore, a display screen is installed on the control cabinet.
[0011] Furthermore, the mounting frame is a steel frame structure.
[0012] Furthermore, the fixed gear A, fixed gear B, fixed gear C, and sliding gear have the same number of teeth and the same nominal diameter.
[0013] This utility model has the following advantages: Through the intelligent control system for preventing sludge runoff in the decanter of the biological treatment tank, this utility model improves the operational stability of the decanter to a certain extent and reduces the possibility of equipment damage by technically modifying the installation of the balance control system on the decanter, thereby ensuring the quality and quantity of the effluent and ensuring safe and stable production operation. Attached Figure Description
[0014] Figure 1 This is a structural diagram of an intelligent control system for preventing sludge runoff in a biochemical tank decanter, provided for some embodiments of this utility model.
[0015] In the diagram, 1 is the control cabinet, 2 is the balance box, 3 is the sliding gear, 4 is the fixed gear A, 5 is the fixed gear B, 6 is the fixed gear C, 7 is the fixed frame, 8 is the traction chain, and 9 is the decanter weir. Detailed Implementation
[0016] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0017] Example 1
[0018] like Figure 1As shown, a biochemical tank decanter anti-sludge intelligent control system according to the first aspect embodiment of the present invention includes a fixed frame 7, a gear module is provided on the fixed frame 7, a traction chain 8 is connected to the gear module for transmission, one end of the traction chain 8 is connected to the balance box 2, the other end of the traction chain 8 is connected to the decanter weir 9, and a control cabinet 1 is provided on the side of the fixed frame 7.
[0019] In the above embodiments, it should be noted that, during use, the control cabinet 1 can monitor the operating status of the control system in real time for easy adjustment; the balance box 2 is the counterweight of the traction chain 8 of the balancing system, and the adjustable counterweight is used to partially offset the force of the decanter descending too quickly; the gear module is the power unit group of the entire balancing system, in which the gear in the upper left corner is equipped with an angle detector for the programming system to calculate the decanter frequency; the fixing frame 7 is the overall structural support of the balancing control system for fixing; the traction chain 8 is the power transmission chain of the balancing control system, and its main function is to pull the decanter weir 9, working in conjunction with the balance box 2 to act on the entire skimming process.
[0020] The technical effects achieved by the above embodiments are as follows: Through the intelligent control system for preventing sludge runoff in the decanter of the biological treatment tank in this embodiment, by technically modifying the decanter to install a balance control system, the operational stability of the decanter can be improved to a certain extent, the possibility of equipment damage can be reduced, thereby ensuring the quality and quantity of effluent and ensuring safe and stable production operation.
[0021] Example 2
[0022] like Figure 1 As shown, a smart control system for preventing sludge runoff in a biological tank decanter includes all the contents of Embodiment 1. In addition, the gear module includes a fixed gear A4, a fixed gear B5, a fixed gear C6, and a sliding gear 3. The two ends of the top horizontal support of the fixed frame 7 are rotatably connected to the fixed gear A4 and the fixed gear C6, respectively. The fixed gear B5 is rotatably arranged next to the fixed gear A4, and the sliding gear 3 is arranged diagonally below the fixed gear B5. The traction chain 8 passes through the fixed gear B5, the sliding gear 3, the fixed gear A4, and the fixed gear C6 in sequence and then connects to the decanter weir 9.
[0023] Optionally, the center of the sliding gear 3 is also connected to the balance box 2.
[0024] The technical effect achieved by the above embodiment is that the gear module composed of fixed gear A4, fixed gear B5, fixed gear C6 and sliding gear 3 enhances the stability of the traction chain 8 transmission.
[0025] Example 3
[0026] like Figure 1As shown, a biological tank decanter anti-sludge intelligent control system includes all the contents of Example 2. In addition, the balance box 2 is composed of multiple counterweights that can be detachably connected together.
[0027] Optionally, the fixed gear A4 is equipped with an angle detector, which is electrically connected to the control cabinet 1.
[0028] Optionally, the fixing frame 7 is a "T"-shaped bracket, with a reinforcing beam inclined between its horizontal and vertical brackets.
[0029] Optionally, the fixing frame 7 is a steel frame structure.
[0030] The technical effects achieved by the above embodiments are as follows: the counterweights that can be detachably connected together enable the balance box 2 to be adjusted in weight according to actual needs; the angle detector enables the detection of the angular rotation of the fixed gear A4; the reinforcing beam increases the stability of the fixed frame 7; and the steel frame structure of the fixed frame 7 enhances its strength.
[0031] Example 4
[0032] like Figure 1 As shown, a smart control system for preventing sludge runoff in a biological tank decanter includes all the contents of Example 3. In addition, a display screen is provided on the control cabinet 1.
[0033] The technical effect achieved by the above embodiments is that by setting up a display screen, it is convenient to observe relevant parameters.
[0034] Example 5
[0035] like Figure 1 As shown, a biological tank decanter anti-sludge intelligent control system includes all the contents of Example 4. Except that the fixed gear A4, fixed gear B5, fixed gear C6 and sliding gear 3 have the same number of teeth and the same nominal diameter.
[0036] The technical effect achieved by the above embodiments is that interchangeable installation of each gear is realized by having the same number of teeth and the same nominal diameter.
[0037] During use, the above-mentioned device monitors the real-time liquid level, the set liquid level for skimming, and the skimming time. The algorithm program precisely controls the speed (frequency) of the decanter and rationally distributes the rate of the decanter in each skimming stage to achieve a balanced load on the decanter.
[0038] To synchronize the skimming height, a horizontal height measurement is added to the two decanters in each biological treatment tank. The skimming speed of the two decanters is then controlled by a program to synchronize their skimming heights. A steel wire is installed on the weir of each decanter; as the decanter moves up and down, it moves the steel wire up and down as well. The length from the detection position to the decanter weir (denoted as H1 and H2) is calculated by detecting the angle through which the gears rotate.
[0039] The speed adjustment values of the two decanters are given by the data algorithm based on the measured values of H1 and H2, and the speed (frequency) of the inverters of the two decanters is controlled by the program. By monitoring the real-time liquid level of the C-TECH tank and the horizontal height of the decanters, the draft of the decanters is intelligently judged and controlled to increase the operational stability of the decanters.
[0040] When the measured value of a decanter suddenly increases (detecting that the gear rotation angle is too large), the control program can intelligently adjust the speed (frequency) of the decanter through the algorithm to precisely control the draft at different time periods and different liquid levels, so as to keep the two decanters in dynamic balance.
[0041] In the description of this utility model, it should be understood that the terms "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0042] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0043] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0044] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0045] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
[0046] In the description of this specification, the references to terms such as "Embodiment 1," "Embodiment 2," "Example," "Specific Example," or "Some Examples," etc., indicate that the specific method, apparatus, or feature described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, methods, apparatus, or features described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0047] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A biochemical pond water decanter mud running intelligent control system, characterized in that, The fixed frame (7) is provided with a gear module, the traction chain (8) is in transmission connection with the gear module, one end of the traction chain (8) is connected with the balance box (2), the other end of the traction chain (8) is connected with the water decanter weir (9), and the control cabinet (1) is arranged beside the fixed frame (7).
2. The biochemical pond water decanter mud running intelligent control system according to claim 1, characterized in that, The gear module comprises a fixed gear A (4), a fixed gear B (5), a fixed gear C (6) and a sliding gear (3); the top horizontal support of the fixed frame (7) is rotatably connected with the fixed gear A (4) and the fixed gear C (6) at both ends, the fixed gear B (5) is rotatably arranged beside the fixed gear A (4), the sliding gear (3) is arranged obliquely below the fixed gear B (5), and the traction chain (8) is connected with the water decanter weir (9) after sequentially passing through the fixed gear B (5), the sliding gear (3), the fixed gear A (4) and the fixed gear C (6).
3. The biochemical pond water decanter mud running intelligent control system according to claim 2, characterized in that, The center of the sliding gear (3) is also connected with the balance box (2).
4. The biochemical pond water decanter mud running intelligent control system according to claim 1, characterized in that, The balance box (2) is composed of a plurality of counterweight blocks which are detachably connected together.
5. The biochemical pond water decanter mud running intelligent control system according to claim 2, characterized in that, The fixed gear A (4) is provided with an angle detector which is electrically connected with the control cabinet (1).
6. The biochemical pond water decanter mud running intelligent control system according to claim 2, characterized in that, The fixed frame (7) is a T-shaped support, and a reinforcing beam is obliquely arranged between the horizontal support and the vertical support of the fixed frame (7).
7. The biochemical pond water decanter mud running intelligent control system according to claim 1, characterized in that, The control cabinet (1) is provided with a display screen.
8. The biochemical pond water decanter mud running intelligent control system according to claim 1, characterized in that, The fixed frame (7) is a steel frame structure.
9. The biochemical pond water decanter mud running intelligent control system according to claim 2, characterized in that, The fixed gear A (4), the fixed gear B (5), the fixed gear C (6) and the sliding gear (3) have the same number of teeth and equal nominal diameters.