Integrated production device for ultra-white crystal glass bricks
By designing an integrated production device for ultra-white crystal glass bricks, the device utilizes a material distribution mechanism and a drive mechanism to achieve the diversion and extrusion molding of semi-finished glass bricks, and uses an electric heating plate for reheating. This solves the problem of complicated steps in existing technologies and improves production efficiency.
Patent Information
- Application Number
- CN202520538372.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-03-26
AI Technical Summary
In the existing glass brick production process, the semi-finished glass bricks need to be rapidly cooled and then reheated before being extruded and molded. This process is complicated and affects production efficiency.
An integrated production device for ultra-white crystal glass bricks was designed. The device achieves the diversion and extrusion molding of glass brick semi-finished products through a material distribution mechanism and a drive mechanism, and uses an electric heating plate for reheating. The entire process is carried out in one integrated manner.
The production process has been simplified, production efficiency has been improved, and the glass brick semi-finished products are kept flush during extrusion molding, reducing manual intervention.
Smart Images

Figure CN223973995U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass brick production technology, and in particular to an integrated production device for ultra-white crystal glass bricks. Background Technology
[0002] Ultra-clear crystal glass, also known as ultra-white glass or ultra-transparent glass, is a glass material made primarily from silicon dioxide and sodium carbonate through high-temperature melting and precision processing. Due to its low iron content, it has better light transmittance compared to other colorless glasses, making it ideal for use in decorative materials for high-end buildings, luxury display cases, and high-end furniture.
[0003] Existing glass brick raw materials need to be pressed into shape after entering the mold. After rapid cooling, the glass brick semi-finished products need to be reheated. Then, two glass brick semi-finished products are squeezed together to form a complete whole. After cooling, they can be inspected to confirm whether the finished product is qualified. The process is complicated and relatively scattered, which affects production efficiency. Therefore, this application provides an integrated production device for ultra-white crystal glass bricks to meet the needs. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide an integrated production device for ultra-white crystal glass bricks. This device addresses the problem that existing glass brick raw materials need to be pressed into shape after entering the mold, and after rapid cooling, the semi-finished glass bricks need to be reheated. Then, two semi-finished glass bricks need to be squeezed together to form a complete whole. After cooling, they can be inspected to confirm whether the finished product is qualified. This process is complicated, scattered, and affects production efficiency.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0006] An integrated production device for ultra-white crystal glass bricks includes a support platform, a worktable below the support platform, a groove on one side of the top of the support platform, protrusions fixedly connected to both sides of the groove on the top of the support platform, a material distribution mechanism installed inside the groove, a second bracket fixedly connected to one side of the support platform, a driving mechanism installed on the top of the second bracket, the material distribution mechanism including a second limiting plate fixedly connected to the inner wall of one side of the groove, a receiving platform fixedly connected to the side of the second limiting plate away from the support platform, opposing inclined surfaces on both sides of the top of the receiving platform, a first limiting plate fixedly connected to the side of the receiving platform away from the second limiting plate, a limiting strip fixedly connected to the top of the first limiting plate, and a sliding groove on the limiting strip.
[0007] Preferably, the driving mechanism includes a cylinder 1 disposed on the top of the bracket 2, a connecting block is fixedly connected to one end of the output shaft of the cylinder 1, a slider that can slide inside the slide groove is fixedly connected to the side of the connecting block near the limiting strip, a stop block is fixedly connected to the end of the slider away from the connecting block, and the bottom of the stop block is flush with the top of the receiving platform.
[0008] Preferably, a baffle is fixedly connected to the bottom of the connecting block, and the baffle has a through groove that allows the glass brick semi-finished product to pass through.
[0009] Preferably, a clamping block is fixedly connected to the connecting block on the opposite side of the slider.
[0010] Preferably, a support first is fixedly connected to one side of the workbench, the support first is located on the opposite side of the support second, a cylinder second is installed on the support first, and a clamping block second is fixedly connected to one end of the output shaft of the cylinder second, the clamping block second and the clamping block first are arranged facing each other.
[0011] Preferably, a first conveyor belt for feeding is installed on the top of the support platform, and a second conveyor belt for discharging is installed on the top of the workbench.
[0012] Preferably, both sides of the receiving platform are provided with electric heating plates that can reheat the glass brick semi-finished product.
[0013] Compared with the prior art, this utility model has at least the following beneficial effects:
[0014] In the above scheme, by setting up a material distribution mechanism and a driving mechanism, during operation, the pressed glass brick semi-finished product is located on conveyor belt one. Conveyor belt one will transport the glass brick semi-finished product to the top of the receiving platform. When the glass brick semi-finished product reaches the top of the receiving platform, cylinder one is activated. Cylinder one pushes the connecting block, causing the slider to slide inside the chute, which in turn moves the stop block. When the stop block moves, it pushes the glass brick semi-finished product on the top of the receiving platform, allowing the glass brick semi-finished product to be pushed onto the inclined surface of the receiving platform, and then move along the inclined surface. The connecting block moves between the receiving platform and the inner wall of the groove, positioning it on conveyor belt two. Simultaneously, as the connecting block moves, it moves the baffle, blocking the opening between the receiving platform and the groove. This prevents the glass brick semi-finished product from moving out between the receiving platform and the inner wall of the groove along conveyor belt two. Furthermore, as the baffle moves, it gradually blocks the top of the receiving platform, preventing new glass brick semi-finished products from moving onto it. When the connecting block slides to the bottom inside the chute, the baffle no longer blocks the top of the receiving platform, and the conveyor belt will then... The new glass brick semi-finished product is conveyed to the top of the receiving platform. At this time, cylinder one drives the connecting block to reset via the output shaft, causing the stop block to reset as well. During the reset, the new glass brick semi-finished product on the top of the receiving platform is pushed, allowing it to move along the inclined surface on the other side of the receiving platform to the inner wall between the receiving platform and the groove. After cylinder one drives the connecting block to fully reset, one side of the baffle no longer blocks the glass brick semi-finished product, and the through groove on the baffle aligns with the inner wall between the receiving platform and the groove, allowing the glass brick semi-finished product on one side of the receiving platform to pass directly from the receiving platform and the groove. The glass brick semi-finished products on the other side of the receiving platform move out along conveyor belt two through the channel between the inner wall of the receiving platform and the groove. This allows both sides to move simultaneously on conveyor belt two. The advantage of this is that the back-and-forth movement of the baffle blocks diverts the glass brick semi-finished products, while the baffle blocks them. After the baffles are reset, the glass brick semi-finished products on both sides of the receiving platform will move simultaneously along conveyor belt two, ensuring that the two glass brick semi-finished products are in a flush state, which provides the prerequisite for squeezing the two glass brick semi-finished products together.
[0015] By setting up clamping block one, while cylinder one moves the connecting block, clamping block one also moves accordingly. After both glass brick semi-finished products are moved out from between the receiving platform and the inner wall of the groove, the new glass brick semi-finished product will continue to move to the top of the receiving platform. Cylinder one continues to drive the slider through the connecting block to push the new glass brick semi-finished product. Clamping block one also moves with the slider towards the middle of conveyor belt two. At the same time, cylinder two is activated, driving clamping block two to move towards the middle of conveyor belt two. Through the cooperation of clamping block one and clamping block two, the two glass brick semi-finished products moved out from between the receiving platform and the inner wall of the groove are squeezed together into a whole. By setting up an electric heating plate, when the glass brick semi-finished product is between the receiving platform and the inner wall of the groove, the electric heating plate can reheat the glass brick semi-finished product to ensure the temperature of the glass brick semi-finished product, so that the glass brick semi-finished product is squeezed more smoothly. Moreover, the diversion, reheating and extrusion processes are integrated, reducing manual intervention and improving production efficiency. Attached Figure Description
[0016] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present disclosure and, together with the specification, further serve to explain the principles of the present disclosure and enable those skilled in the art to implement and use the present disclosure.
[0017] Figure 1 A three-dimensional structural diagram of an integrated production device for ultra-white crystal glass bricks;
[0018] Figure 2 This is a three-dimensional enlarged structural diagram of the material distribution mechanism;
[0019] Figure 3 This is a magnified three-dimensional schematic diagram of the drive mechanism;
[0020] Figure 4 This is a magnified three-dimensional structural diagram of the support platform.
[0021] [Figure Labels]
[0022] 1. Workbench; 2. Support platform; 3. Groove; 4. Protrusion; 5. Material distribution mechanism; 51. Receiving platform; 52. Limiting plate one; 53. Limiting strip; 54. Slide groove; 55. Limiting plate two; 6. Drive mechanism; 61. Cylinder one; 62. Connecting block; 63. Sliding block; 64. Stop block; 65. Baffle; 66. Through groove; 67. Clamping block one; 7. Conveyor belt one; 8. Conveyor belt two; 9. Support one; 10. Cylinder two; 11. Support two; 12. Electric heating plate; 13. Clamping block two.
[0023] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to the specific structure, device and environment. According to specific needs, those skilled in the art can adjust or modify these devices and environments, and such adjustments or modifications are still included in the scope of the appended claims. Detailed Implementation
[0024] The integrated production apparatus for ultra-white crystal glass bricks provided by this utility model will be described in detail below with reference to the accompanying drawings and specific embodiments. It should also be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art can use other alternative methods to implement some known technologies; moreover, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit this utility model.
[0025] like Figures 1-4 As shown, an embodiment of this utility model provides an integrated production device for ultra-white crystal glass bricks, including a support platform 2, a workbench 1 below the support platform 2, a groove 3 on one side of the top of the support platform 2, and protrusions 4 fixedly connected to both sides of the groove 3 on the top of the support platform 2. A material distribution mechanism 5 is installed inside the groove 3. A second bracket 11 is fixedly connected to one side of the support platform 2, and a driving mechanism 6 is installed on the top of the second bracket 11. The material distribution mechanism 5 includes a second limiting plate 55 fixedly connected to the inner wall of one side of the groove 3. A receiving platform 51 is fixedly connected to the side of the second limiting plate 55 away from the support platform 2. Opposing inclined surfaces are opened on both sides of the top of the receiving platform 51. A first limiting plate 52 is fixedly connected to the side of the receiving platform 51 away from the second limiting plate 55. The top of the limiting plate 52 is fixedly connected to the limiting strip 53, and the limiting strip 53 is provided with a sliding groove 54. The driving mechanism 6 includes a cylinder 61 set on the top of the support 11. One end of the output shaft of the cylinder 61 is fixedly connected to a connecting block 62. The side of the connecting block 62 near the limiting strip 53 is fixedly connected to a slider 63 that can slide inside the sliding groove 54. The end of the slider 63 away from the connecting block 62 is fixedly connected to a stop block 64. The bottom of the stop block 64 is flush with the top of the receiving platform 51. The bottom of the connecting block 62 is fixedly connected to a baffle 65. The baffle 65 is provided with a through groove 66 that allows the glass brick semi-finished product to pass through. The top of the support platform 2 is equipped with a conveyor belt 7 for feeding, and the top of the worktable 1 is equipped with a conveyor belt 8 for discharging.
[0026] By setting up the material distribution mechanism 5 and the drive mechanism 6, during operation, the pressed glass brick semi-finished product is located on the conveyor belt 7. The conveyor belt 7 will transport the glass brick semi-finished product to the top of the receiving platform 51. When the glass brick semi-finished product reaches the top of the receiving platform 51, the cylinder 61 is activated. The cylinder 61 pushes the connecting block 62, causing the slider 63 to slide inside the slide groove 54, which in turn moves the stop block 64. When the stop block 64 moves, it will push the glass brick semi-finished product on the top of the receiving platform 51, so that the glass brick semi-finished product is pushed on the inclined surface of the receiving platform 51, and then moves along the inclined surface to the receiving platform 51. Between the inner walls of the receiving platform 51 and the groove 3, the connecting block 62 is positioned on the second conveyor belt 8. Simultaneously, as the connecting block 62 moves, it drives the baffle 65 to move, blocking the opening between the receiving platform 51 and the groove 3. This prevents the glass brick semi-finished product from moving out between the inner walls of the receiving platform 51 and the groove 3 along the second conveyor belt 8. Furthermore, as the connecting block 62 moves, it gradually blocks the top of the receiving platform 51, preventing new glass brick semi-finished products from moving onto it. When the connecting block 62 slides to the bottom inside the chute 54, the baffle 64 no longer blocks the top of the receiving platform 51, and the second conveyor belt 7... The new glass brick semi-finished product will be conveyed to the top of the receiving platform 51. At this time, cylinder 61 drives the connecting block 62 to reset via the output shaft, causing the stop block 64 to reset as well. During the reset, the new glass brick semi-finished product on the top of the receiving platform 51 will be pushed, allowing it to move along the inclined surface on the other side of the receiving platform 51 to the inner wall between the receiving platform 51 and the groove 3. After cylinder 61 drives the connecting block 62 to fully reset, one side of the baffle 65 will no longer block the glass brick semi-finished product. At the same time, the through groove 66 on the baffle 65 will coincide with the inner wall between the receiving platform 51 and the groove 3, allowing the glass brick semi-finished product on one side of the receiving platform 51 to pass directly from the receiving platform 51. The glass brick semi-finished product on the other side of the receiving platform 51 moves out along the conveyor belt 28 between the inner wall of the receiving platform 51 and the inner wall of the groove 3 through the through groove 66. This allows both sides to move simultaneously on the conveyor belt 28. The advantage of this is that the glass brick semi-finished product is diverted by the back-and-forth movement of the stop block 64, while the baffle 65 blocks it. After the baffle 65 is reset, the glass brick semi-finished products on both sides of the receiving platform 51 will move simultaneously along the conveyor belt 28, ensuring that the two glass brick semi-finished products are in a flat state, which provides the prerequisite for squeezing the two glass brick semi-finished products together.
[0027] like Figure 1 , Figure 3 and Figure 4As shown, a clamping block 67 is fixedly connected to the connecting block 62 on the opposite side of the slider 63. A bracket 9 is fixedly connected to one side of the worktable 1. The bracket 9 is located on the opposite side of the bracket 11. A cylinder 10 is installed on the bracket 9. A clamping block 13 is fixedly connected to one end of the output shaft of the cylinder 10. The clamping block 13 and the clamping block 67 are directly opposite each other. Electric heating plates 12 that can reheat the glass brick semi-finished product are provided on both sides of the receiving platform 51.
[0028] By setting clamping block 67, while cylinder 61 moves connecting block 62, clamping block 67 also moves accordingly. After both glass brick semi-finished products have moved out from between the receiving platform 51 and the inner wall of the groove 3, the new glass brick semi-finished product will continue to move to the top of the receiving platform 51. Cylinder 61 continues to drive slider 63 through connecting block 62 to push the new glass brick semi-finished product. Clamping block 67 also moves with slider 63 towards the center of conveyor belt 8. At the same time, cylinder 10 starts, driving clamping block 13 to move towards the center of conveyor belt 8. The cooperation of block 67 and clamping block 13 compresses the two glass brick semi-finished products that are moved out from between the receiving platform 51 and the inner wall of the groove 3, compressing the two glass brick semi-finished products into a whole. By setting an electric heating plate 12, when the glass brick semi-finished product is between the receiving platform 51 and the inner wall of the groove 3, the electric heating plate 12 can reheat the glass brick semi-finished product to ensure the temperature of the glass brick semi-finished product, so that the glass brick semi-finished product is compressed more smoothly. Moreover, the process of diversion, reheating and compression is integrated, reducing manual intervention and improving production efficiency.
[0029] The technical solution provided by this utility model, through the setting of a material distribution mechanism 5 and a driving mechanism 6, allows the pressed glass brick semi-finished product to be placed on a conveyor belt 7 during operation. The conveyor belt 7 transports the glass brick semi-finished product to the top of the receiving platform 51. When the glass brick semi-finished product reaches the top of the receiving platform 51, the cylinder 61 is activated. The cylinder 61 pushes the connecting block 62, causing the slider 63 to slide inside the slide groove 54, which in turn moves the stop block 64. When the stop block 64 moves, it pushes the glass brick semi-finished product on the top of the receiving platform 51, allowing it to be pushed onto the inclined surface of the receiving platform 51, and then... The inclined plane moves to the space between the receiving platform 51 and the inner wall of the groove 3, positioning it on the second conveyor belt 8. Simultaneously, as the connecting block 62 moves, it drives the baffle 65 to move, blocking the opening between the receiving platform 51 and the groove 3. This prevents the glass brick semi-finished product from moving out between the receiving platform 51 and the inner wall of the groove 3 along the second conveyor belt 8. Furthermore, as the block 64 moves, it gradually blocks the top of the receiving platform 51, preventing new glass brick semi-finished products from moving onto it. When the connecting block 62 slides to the bottom inside the chute 54, the block 64 no longer blocks the top of the receiving platform 51. Conveyor belt 7 will transport new glass brick semi-finished products to the top of receiving platform 51. At this time, cylinder 61 drives connecting block 62 to reset via output shaft, causing stop block 64 to reset as well. During the reset, it will push the new glass brick semi-finished product on the top of receiving platform 51, allowing it to move along the inclined surface on the other side of receiving platform 51 to the inner wall between receiving platform 51 and groove 3. After cylinder 61 drives connecting block 62 to fully reset, one side of baffle 65 will no longer block the glass brick semi-finished product. At the same time, the through groove 66 on baffle 65 will overlap with the inner wall between receiving platform 51 and groove 3, allowing the glass brick semi-finished product on one side of receiving platform 51 to directly... The glass brick semi-finished products move out from between the inner walls of the receiving platform 51 and the groove 3 along the second conveyor belt 8. The glass brick semi-finished products on the other side of the receiving platform 51 move out from between the inner walls of the receiving platform 51 and the groove 3 through the through groove 66 along the second conveyor belt 8, allowing both sides to move on the second conveyor belt 8 at the same time. The advantage of doing this is that the glass brick semi-finished products are diverted by the back-and-forth movement of the stop block 64, and blocked by the baffle 65. After the baffle 65 is reset, the glass brick semi-finished products on both sides of the receiving platform 51 will move along the second conveyor belt 8 at the same time, ensuring that the two glass brick semi-finished products are in a flat state, which provides a prerequisite for squeezing the two glass brick semi-finished products together.
[0030] By setting clamping block 67, while cylinder 61 moves connecting block 62, clamping block 67 also moves accordingly. After both glass brick semi-finished products have moved out from between the receiving platform 51 and the inner wall of the groove 3, the new glass brick semi-finished product will continue to move to the top of the receiving platform 51. Cylinder 61 continues to drive slider 63 through connecting block 62 to push the new glass brick semi-finished product. Clamping block 67 also moves with slider 63 towards the center of conveyor belt 8. At the same time, cylinder 10 starts, driving clamping block 13 to move towards the center of conveyor belt 8. The cooperation of block 67 and clamping block 13 compresses the two glass brick semi-finished products that are moved out from between the receiving platform 51 and the inner wall of the groove 3, compressing the two glass brick semi-finished products into a whole. By setting an electric heating plate 12, when the glass brick semi-finished product is between the receiving platform 51 and the inner wall of the groove 3, the electric heating plate 12 can reheat the glass brick semi-finished product to ensure the temperature of the glass brick semi-finished product, so that the glass brick semi-finished product is compressed more smoothly. Moreover, the process of diversion, reheating and compression is integrated, reducing manual intervention and improving production efficiency.
[0031] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details have been described in detail in the above preferred embodiments; however, those skilled in the art can fully understand this utility model even without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits have not been described in detail.
[0032] Those skilled in the art will understand that all or part of the steps in the methods of the above embodiments can be implemented by a program instructing related hardware. The program can be stored in a computer-readable storage medium, such as ROM / RAM, magnetic disk, optical disk, etc.
[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. An integrated production device of ultra-white crystal glass bricks, characterized in that, Include: Supporting table (2), the lower part of the supporting table (2) is provided with a workbench (1), the top of the supporting table (2) is provided with a groove (3) on one side, the top of the supporting table (2) is fixedly connected with a lug (4) on both sides of the groove (3), the inside of the groove (3) is provided with a distributing mechanism (5), one side of the supporting table (2) is fixedly connected with a bracket two (11), the top of the bracket two (11) is provided with a driving mechanism (6), The distributing mechanism (5) includes a limiting plate two (55) fixedly connected with the inner wall of one side of the groove (3), the side of the limiting plate two (55) away from the supporting table (2) is fixedly connected with a receiving table (51), the top of the receiving table (51) is provided with an inclined surface on both sides, the side of the receiving table (51) away from the limiting plate two (55) is fixedly connected with a limiting plate one (52), the top of the limiting plate one (52) is fixedly connected with a limiting strip (53), the limiting strip (53) is provided with a sliding groove (54).
2. The integrated production apparatus of ultra-white crystal glass bricks according to claim 1, characterized in that, The driving mechanism (6) includes a cylinder one (61) provided on the top of the bracket two (11), one end of the output shaft of the cylinder one (61) is fixedly connected with a connecting block (62), the side of the connecting block (62) close to the limiting strip (53) is fixedly connected with a sliding block (63) which can slide in the sliding groove (54), one end of the sliding block (63) away from the connecting block (62) is fixedly connected with a stop block (64), the bottom of the stop block (64) is flush with the top of the receiving table (51).
3. The integrated production apparatus of ultra-white crystal glass bricks according to claim 2, characterized in that, The bottom of the connecting block (62) is fixedly connected with a baffle (65), the baffle (65) is provided with a through slot (66) through which the glass brick semi-finished product can pass.
4. The integrated production apparatus of ultra-white crystal glass bricks according to claim 2, characterized in that, The connecting block (62) is fixedly connected with a clamping block one (67) on the opposite side of the sliding block (63).
5. The integrated production apparatus of ultra-white crystal glass bricks according to claim 4, characterized in that, One side of the workbench (1) is fixedly connected with a bracket one (9), the bracket one (9) is located on the opposite side of the bracket two (11), the bracket one (9) is provided with a cylinder two (10), one end of the output shaft of the cylinder two (10) is fixedly connected with a clamping block two (13), the clamping block two (13) is arranged opposite to the clamping block one (67).
6. The integrated production apparatus of ultra-white crystal glass bricks according to claim 1, characterized in that, The top of the supporting table (2) is provided with a conveying belt one (7) for feeding, the top of the workbench (1) is provided with a conveying belt two (8) for discharging.
7. The integrated production apparatus of ultra-white crystal glass bricks according to claim 1, characterized in that, Both sides of the receiving table (51) are provided with an electric heating plate (12) which can reheat the glass brick semi-finished product.