Novel ceramic fiber paper line breaking device

Abstract

The utility model discloses a novel ceramic fiber paper line breaking device which comprises a beating pool, a pulp pipe, a pulp flowing box, a pulp distributor, screen cloth, a wet blank arranged on the screen cloth and a water needle which is arranged on the screen cloth and used for cutting broken paper on the wet blank, wherein the beating pool, the pulp pipe, the pulp flowing box, the pulp distributor and the screen cloth are sequentially arranged in the running direction of a production line. The broken paper separator is arranged on the screen cloth and is used for separating cut broken paper from wet blanks; the broken paper pool is arranged on the side part of the screen cloth and is used for collecting and reutilizing the broken paper; and the pulp conveying pipe is arranged on the broken paper pool and is communicated with the pulping pool.

Description

Technical Field

[0001] This utility model relates to the field of ceramic fiber production technology, and in particular to a novel ceramic fiber paper thread loss device. Background Technology

[0002] Ceramic fiber paper production lines have advantages such as simple structure, convenient operation, and low investment cost. They still occupy an important position in the domestic industry, especially in small and medium-sized enterprises. Currently, the waste material cut by water needles at both ends of the wet blank is collected manually into special bags.

[0003] The main function of the waste paper device in the ceramic fiber paper production line is to automatically collect the waste material from both ends of the wet blank by cutting it with a water needle, place it in the waste paper pools at both ends, and then mix and stir it with water to form pulp again and return it to the pulping pool.

[0004] (see Figure 1 Traditional waste paper collection devices include a pulping tank 1, a pulp pipe 2, a headbox 3, a pulp distributor 4, a wire mesh 5, a water jet 6, waste paper 9, wet paper 10, and a waste paper collection bag 12. The waste paper collection process is as follows: After the pulper breaks down the pulp, the high-concentration pulp enters the pulping tank 1, which contains a corresponding proportion of clean water to adjust the pulp concentration. Then, the pulp is evenly distributed onto the wire mesh 5 through the feed pump, pulp pipe 2, headbox 3, and pulp distributor 4 for paper blank formation. The formed original wet paper 10 is cut by the water jet 6 to form the final wet paper 10. The cut waste paper 9 is manually collected and placed in the waste paper collection bag 12. Currently, waste paper in ceramic fiber paper production lines is collected manually. During the production process, a worker needs to be on-site to observe the situation and collect waste paper. After collecting it into a special bag, the next step is carried out. This not only fails to improve production efficiency, but also poses various risks of contaminating the waste paper, such as waste paper falling on the ground. The process also results in the waste of raw materials and energy.

[0005] Therefore, through beneficial exploration and research, the applicant has found a solution to the above problems, and the technical solution to be introduced below is the result of this research. Utility Model Content

[0006] The technical problem to be solved by this utility model is to provide a novel ceramic fiber paper thread loss device to address the above-mentioned shortcomings and defects of the existing technology.

[0007] The technical problem to be solved by this utility model can be achieved by the following technical solution:

[0008] A novel waste paper device for ceramic fiber paper production lines includes a pulping tank, a pulp pipe, a headbox, a pulp distributor, a wire mesh, a wet blank disposed on the wire mesh, and a water needle disposed on the wire mesh for cutting the waste paper on the wet blank. The device is characterized by further including a waste paper separator disposed on the wire mesh for separating the cut waste paper from the wet blank, a waste paper tank disposed on the side of the wire mesh for collecting and reusing the waste paper, and a pulp conveying pipe disposed on the waste paper tank and connected to the pulping tank.

[0009] In a preferred embodiment of the present invention, the waste paper separator includes a separating rod movably disposed above the wire mesh for separating the waste paper and the wet blank.

[0010] In a preferred embodiment of this utility model, the inside of the waste paper pool contains water, and the side of the waste paper pool is provided with a stirring device for stirring the waste paper and water to form a slurry of a certain concentration.

[0011] In a preferred embodiment of the present invention, the stirring device includes a motor mounted on the waste paper tank and a drive rod connected to the motor, and a stirring blade connected to the drive rod for stirring waste paper and water to form a slurry of a certain concentration.

[0012] In a preferred embodiment of this utility model, the pulp conveying pipe is equipped with a conveying pump that transports the pulp in the waste paper tank back to the pulping tank.

[0013] In a preferred embodiment of this utility model, the water needle is suspended above the wet blank and connected to an external driving device.

[0014] In a preferred embodiment of this utility model, the pulping tank is arranged in a square structure.

[0015] In a preferred embodiment of this utility model, the headbox is arranged in a cylindrical structure.

[0016] Due to the adoption of the above technical solution, the beneficial effects of this utility model are as follows: This utility model adopts a waste paper separator and a pulp conveying pipe, as well as improvements to the waste paper tank. After the original wet blank is cut by the water needle, the waste paper is separated from the final wet blank by the waste paper separator. The waste paper will fall into the waste paper tank and mix with the water in the waste paper tank. The stirring device will stir it again to form a pulp of a certain concentration. Then, the pulp is transported back to the pulping tank by the conveying pump on the pulp conveying pipe. While reducing labor costs, it can effectively avoid pollution that may be caused by manual processes, reduce the waste of raw materials, and improve production efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the existing technology.

[0019] Figure 2 This is the front view of this utility model.

[0020] Figure 3 This is a side view of the present invention. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below with reference to specific illustrations.

[0022] See Figures 2 to 3 The illustrated novel waste paper device for ceramic fiber paper production lines includes, sequentially arranged along the production line direction, a beating tank 10, pulp pipes 20, a headbox 30, a distributor 40, a wire mesh 50, a wet blank 60 disposed on the wire mesh 50, and a water needle 70 disposed on the wire mesh 50 for cutting the waste paper 61 on the wet blank 60. In this embodiment, the beating tank 10 has a square structure, while the headbox 30 has a cylindrical structure. Specifically, there are multiple pulp pipes 20, each spaced apart on the side of the beating tank 10, with one end of each pipe connected to the beating tank and the other end connected to the headbox 30. Similarly, there are multiple distributors 40, the number of which is the same as the number of pulp pipes. One end of each distributor is connected to the headbox 30, and the other end of each distributor is a pulp outlet.

[0023] It also includes a waste paper separator 80 disposed on the mesh 50 for separating the cut waste paper 61 and the wet blank 60, a waste paper pool 90 disposed on the side of the mesh 50 for collecting and reusing the waste paper 61, and a pulp conveying pipe 100 disposed on the waste paper pool 90 and connected to the pulping tank 10.

[0024] The waste paper separator 80 includes a separating rod movably disposed above the mesh 50 for separating waste paper 61 and wet blank 60. In use, the separating rod is connected to an external drive device. When water jet cutting is performed, the separating rod is positioned between the waste paper 61 and the wet blank 60, and then separation is achieved through water jet cutting. In this embodiment, the drive device can be a hoist or a drive lift.

[0025] The waste paper tank 90 contains water, and a stirring device (not shown in the figure) is provided on the side of the waste paper tank 90 for stirring the waste paper 61 and water to form a slurry of a certain concentration. The stirring device in this embodiment includes a motor and a drive rod connected to the motor on the waste paper tank 90, and a stirring blade connected to the drive rod for stirring the waste paper and water to form a slurry of a certain concentration.

[0026] The pulp delivery pipe 100 is equipped with a delivery pump that transports the pulp in the waste paper tank 90 back to the pulping tank 10. In this embodiment, the delivery pump is connected to an external drive device to control its operation.

[0027] The water needle 70 is suspended above the wet blank 60 and connected to an external drive device. In use, when the separating rod is placed between the waste paper 61 and the wet blank 60, the water needle 70 is controlled by the drive device to cut the waste paper fibers.

[0028] In use, the high-concentration pulp after being pulped by the pulper enters the pulping tank 10, which contains a corresponding proportion of clean water to adjust the pulp concentration. The pulp is then fed through the pulp pipe 20, headbox 30, and distributor 40 to be evenly distributed onto the wire mesh 50 for paper blank formation. The formed raw wet blank 60 is then separated by a separation rod placed between the waste paper 61 and the wet blank 60, controlled by a drive device. The paper is then separated by a water needle 70, forming the final wet blank. The cut waste paper 61 falls into the waste paper tank 90, where the water mixes with the waste paper 61. The mixing device stirs the waste paper and water to form a pulp of a certain concentration. The drive device then controls a conveying pump to transport the pulp from the waste paper tank 90 back to the pulping tank 10. This process allows for secondary utilization and reduces labor costs, effectively avoiding pollution that may occur during manual processes, reducing raw material waste, and improving production efficiency.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A novel ceramic fiber paper web breakage paper device, comprising a beating tank, a pulp pipe, a headbox, a pulp distributor, a wire cloth and a wet web arranged on the wire cloth in sequence along the running direction of the production line, and a water needle arranged on the wire cloth and used for cutting the broken paper on the wet web, characterized in that, Also included are a broke separator arranged on the screen cloth and used for separating the cut broke and the wet lap, a broke pool arranged on the side of the screen cloth and used for collecting and recycling the broke, and a pulp conveying pipe arranged on the broke pool and communicated with the beating-up pool.

2. A novel ceramic fiber paper line loss paper device according to claim 1, characterized in that, The broke separator includes a separating rod movably arranged above the screen cloth and used for separating the broke and the wet lap.

3. A novel ceramic fiber paper line loss paper device according to claim 1, characterized in that, The broke pool is internally filled with water, and the side of the broke pool is provided with a stirring device used for stirring the broke and water to form pulp of a certain concentration.

4. A novel ceramic fiber paper line loss paper device according to claim 3, characterized in that, The stirring device includes a motor arranged on the broke pool, a driving rod connected with the motor, and stirring blades connected with the driving rod and used for stirring the broke and water to form pulp of a certain concentration.

5. A novel ceramic fiber paper line loss paper device according to claim 1, characterized in that, The pulp conveying pipe is provided with a conveying pump used for conveying the pulp in the broke pool back to the beating-up pool.

6. A novel ceramic fiber paper line loss paper device according to claim 1, characterized in that, The water needle is hung above the wet lap and connected with a driving device outside.

7. A novel ceramic fiber paper line loss paper device according to claim 1, characterized in that, The beating-up pool is arranged in a square structure.

8. A novel ceramic fiber paper line loss paper device according to claim 1, characterized in that, The headbox is arranged in a cylindrical structure.

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