Emulsifier decoloring and dewatering device

Abstract

The utility model relates to the technical field of emulsifiers, in particular to an emulsifier decoloring and dewatering device which comprises a heating tank, a tank cover is arranged on the top of the heating tank, a first feeding hopper and a second feeding hopper are arranged on the two sides of the top of the tank cover, and a dispersing assembly corresponding to the second feeding hopper in position is arranged on the rear side of the heating tank. A driving motor is fixedly connected to the center of the top of the tank cover, the output end of the driving motor is fixedly connected with a driving shaft extending to the position below the tank cover, a folded transmission shaft is arranged below the driving shaft, a connecting assembly is arranged between the driving shaft and the transmission shaft, a plurality of mixing assemblies are longitudinally arranged on the transmission shaft, and the mixing assemblies are arranged on the transmission shaft. According to the utility model, the structure of the mixing part is more flexible, so that the mixing part is convenient to disassemble and replace after being damaged after being used for a long time, the mixing effect between an emulsifier and a decolorizing agent is prevented from being influenced, and the decolorizing effect of the emulsifier is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of emulsifier technology, specifically to an emulsifier decolorization and dehydration device. Background Technology

[0002] Emulsifiers are additives that enable two or more immiscible liquids to form a stable emulsion. Their molecules contain both hydrophilic and lipophilic groups. Based on their source, emulsifiers can be classified as synthetic or natural. Emulsifiers have a wide range of applications. In the processing of emulsifiers, decolorization devices are required. Decolorization of emulsifiers mainly removes colored impurities from the emulsifier, making its color lighter or completely removed. Dehydration of emulsifiers mainly removes water from the emulsifier, making it reach the required degree of dryness.

[0003] While traditional decolorizing and dehydrating devices have the ability to decolorize and dehydrate emulsifiers, they still have some shortcomings. For example, the structure of their mixing section is relatively fixed, making it difficult to disassemble and replace after long-term use and damage. This seriously affects the mixing effect between the emulsifier and the decolorizing agent, greatly reducing the decolorizing effect of the emulsifier. Therefore, an emulsifier decolorizing and dehydrating device is proposed to address the above problems. Utility Model Content

[0004] The purpose of this invention is to provide an emulsifier decolorization and dehydration device, the structure of which is more flexible. Therefore, it is easy to disassemble and replace the device after it is damaged due to long-term use, thereby avoiding affecting the mixing effect between the emulsifier and the decolorizing agent, ensuring the decolorization effect of the emulsifier, and solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An emulsifier decolorization and dehydration device includes a heating tank, a tank cover on the top of the heating tank, a first feed hopper and a second feed hopper on both sides of the top of the tank cover, a dispersing component corresponding to the position of the second feed hopper on the rear side of the heating tank, a drive motor fixedly connected to the center of the top of the tank cover, a drive shaft extending to the bottom of the tank cover fixedly connected to the output end of the drive motor, a folded transmission shaft below the drive shaft, a connecting component between the drive shaft and the transmission shaft, and multiple mixing components longitudinally arranged on the transmission shaft.

[0007] Preferably, the dispersion component includes a mounting base fixedly connected to one side of the rear wall of the heating tank, a rotary motor fixedly connected to the center of the rear wall of the mounting base, a rotating shaft fixedly connected to the output end of the rotary motor, the front end of the rotating shaft extending into the heating tank and a transmission sleeve fixedly connected to the front end of the rotating shaft, and a plurality of dispersion plates arranged and fixedly connected at equal intervals on the outer side of the transmission sleeve.

[0008] Preferably, the connecting assembly includes a first flange fixedly connected to the bottom end of the drive shaft and a second flange fixedly connected to the top end of the transmission shaft, wherein the bottom of the first flange is provided with a plurality of positioning grooves arranged at equal intervals.

[0009] Preferably, the top of the second flange is fixedly connected with a plurality of positioning protrusions that are equal in number, corresponding in position, and matching in specifications to the positioning grooves. A connecting bolt runs longitudinally through adjacent positioning grooves. The second flange is provided with a plurality of connecting bolt holes that are equal in number, corresponding in position, and matching in specifications to the connecting bolts.

[0010] Preferably, the mixing component includes mounting arc sleeves arranged symmetrically on the left and right sides, a mixing blade is fixedly connected to the outer side of one of the mounting arc sleeves, mounting support plates are fixedly connected to the ends of both mounting arc sleeves, and a return spring is fixedly connected between the mounting support plates.

[0011] Preferably, a positioning block is fixedly connected to the center of the inner sidewall of the mounting arc sleeve, and positioning slots corresponding to the position and matching the specifications of the positioning block are symmetrically opened on both sides of the drive shaft, and mounting bolts for threaded connection are passed through the mounting plates.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] In this invention, the heating tank provides space for decolorizing and dehydrating the emulsifier, and its self-heating reduces the decomposition time of the decolorizing agent, thereby improving its utilization rate. Heating also evaporates the water in the emulsifier, thus removing water. The tank lid seals the top of the heating tank to prevent leakage during processing. A first feed hopper introduces the emulsifier into the heating tank, and a second feed hopper introduces the decolorizing agent. A dispersion component disperses the decolorizing agent within the heating tank, ensuring a more uniform distribution. A drive motor drives a transmission shaft and its mixing components via a drive shaft. The rotation allows the emulsifier and decolorizing agent to be fully mixed, improving the utilization rate of the decolorizing agent and the decolorizing effect. The connecting components provide a good connection between the drive shaft and the transmission shaft, ensuring the stability of the connection between the drive shaft and the transmission shaft during normal use and allowing for disassembly when the transmission shaft needs to be disassembled for maintenance. The mixing components ensure that the emulsifier and decolorizing agent are fully mixed, and their flexible structure with the transmission shaft ensures the stability of the connection between the drive shaft and the transmission shaft during normal use and allows for disassembly in case of damage, thus avoiding affecting the mixing effect between the emulsifier and the decolorizing agent and ensuring the decolorizing effect of the emulsifier. Attached Figure Description

[0014] Figure 1 This is the front view of the present invention;

[0015] Figure 2 This is a cross-sectional view of the present invention;

[0016] Figure 3 This is a schematic diagram of the structure of the dispersion component of this utility model;

[0017] Figure 4 This is a structural schematic diagram of the connecting component of this utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the hybrid component of this utility model. Figure 1 ;

[0019] Figure 6 This is a schematic diagram of the structure of the hybrid component of this utility model. Figure 2 .

[0020] In the diagram: 1. Heating tank; 2. Tank cover; 3. First feed hopper; 4. Second feed hopper; 5. Dispersion assembly; 501. Mounting base; 502. Rotary motor; 503. Rotating shaft; 504. Transmission sleeve; 505. Dispersion plate; 6. Drive motor; 7. Drive shaft; 8. Transmission shaft; 9. Connecting assembly; 901. First flange; 902. Second flange; 903. Positioning groove; 904. Positioning protrusion; 905. Connecting bolt; 906. Connecting screw hole; 10. Mixing assembly; 1001. Mounting arc sleeve; 1002. Mixing blade; 1003. Mounting support plate; 1004. Return spring; 1005. Positioning block; 1006. Positioning slot; 1007. Mounting bolt. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.

[0023] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0024] Please see Figure 1-6 This utility model provides a technical solution:

[0025] An emulsifier decolorization and dehydration device includes a heating tank 1, a tank cover 2 on the top of the heating tank 1, a first feed hopper 3 and a second feed hopper 4 on both sides of the top of the tank cover 2, a dispersing component 5 corresponding to the position of the second feed hopper 4 on the rear side of the heating tank 1, a drive motor 6 fixedly connected to the center of the top of the tank cover 2, a drive shaft 7 extending to the bottom of the tank cover 2 fixedly connected to the output end of the drive motor 6, a folded transmission shaft 8 below the drive shaft 7, a connecting component 9 between the drive shaft 7 and the transmission shaft 8, and multiple sets of mixing components 10 longitudinally arranged on the transmission shaft 8.

[0026] The dispersion assembly 5 includes a mounting base 501 fixedly connected to one side of the rear wall of the heating tank 1. A rotary motor 502 is fixedly connected to the center of the rear wall of the mounting base 501. A rotating shaft 503 is fixedly connected to the output end of the rotary motor 502. The front end of the rotating shaft 503 extends into the heating tank 1, and a transmission sleeve 504 is fixedly connected to the front end of the rotating shaft 503. Several dispersion plates 505 are arranged at equal intervals and fixedly connected to the outer side of the transmission sleeve 504. The dispersion assembly 5 can disperse the decolorizing agent entering the heating tank 1, so that the decolorizing agent is more evenly distributed in the heating tank 1. The connecting assembly 9 includes a component fixed to the bottom end of the drive shaft 7. The first flange 901 is fixedly connected to the drive shaft 8, and the second flange 902 is fixedly connected to the top of the drive shaft 8. The bottom of the first flange 901 has several equidistant positioning grooves 903. The top of the second flange 902 is fixedly connected with several positioning protrusions 904, equal in number, corresponding in position, and matching in specifications to the positioning grooves 903. Connecting bolts 905 penetrate longitudinally between adjacent positioning grooves 903. The second flange 902 has several connecting screw holes 906, equal in number, corresponding in position, and matching in specifications to the connecting bolts 905. The connecting assembly 9 can be used to connect the drive shaft 7 and... The drive shafts 8 provide good connection capability, thus ensuring the connection stability between the drive shaft 7 and the drive shaft 8 during normal use, and allowing disassembly of the drive shaft 8 when disassembly and maintenance are required. The mixing assembly 10 includes mounting arc sleeves 1001 arranged symmetrically on the left and right sides. A mixing blade 1002 is fixedly connected to the outer side of one mounting arc sleeve 1001. Mounting support plates 1003 are fixedly connected to the ends of both mounting arc sleeves 1001. A return spring 1004 is fixedly connected between the mounting support plates 1003. A positioning element is fixedly connected to the center of the inner sidewall of the mounting arc sleeve 1001. The positioning slots 1006, which correspond to the positions and match the specifications of the positioning slots 1005, are symmetrically opened on both sides of the drive shaft 8. The mounting bolts 1007 for threaded connection are passed through the mounting support plates 1003. The mixing component 10 can not only fully mix the emulsifier and the decolorizing agent, but also has a flexible structure with the drive shaft 8. Therefore, it can not only ensure the connection stability with the drive shaft 8 during normal use, but also disassemble it in case of damage, thereby avoiding affecting the mixing effect between the emulsifier and the decolorizing agent, and ensuring the decolorizing effect of the emulsifier.

[0027] Workflow: First, power on all electrical appliances and connect them to external controllers. Heating tank 1 is initiated by heating the tank, and emulsifier is introduced into it through the first feed hopper 3. Decolorizing agent is introduced into the tank through the second feed hopper 4. Simultaneously, the rotary motor 502 and drive motor 6 in the dispersion assembly 5 are started. The rotary motor 502 on the mounting base 501 drives the transmission sleeve 504 and its dispersion plate 505 via the rotating shaft 503. The dispersion plate 505 disperses the decolorizing agent entering the heating tank 1, making its distribution more uniform. The drive motor 6 drives the transmission shaft 8 and the mixing blade 1002 in the mixing assembly 10 via the drive shaft 7, ensuring thorough mixing of the emulsifier and decolorizing agent, improving the utilization rate and decolorization effect. During the heating process in the heating tank 1, the emulsifier is evaporated to remove water. The generated water vapor is discharged through the external exhaust system. The treated emulsifier is finally discharged through the material valve at the bottom of the heating tank 1. The drive shaft 7 and transmission shaft 8 are connected. First, remove the can lid 2. Then, place the drive shaft 8 below the drive shaft 7. Align the first flange 901 and the second flange 902 using the positioning groove 903 and positioning protrusion 904 in the connecting assembly 9. Finally, screw the connecting bolt 905 into the connecting screw hole 906. Disassembly is done in the same way. When installing the mixing assembly 10, first, expand the two mounting arc sleeves 1001 outward and slide them onto the bottom of the drive shaft 8 until the positioning blocks 1005 and positioning slots 1006 on the mounting arc sleeves 1001 are aligned. After releasing the mounting arc sleeve 1001, the return spring 1004, which is stretched by the outward expansion force, will return to its original position through its own rebound force, causing the two mounting arc sleeves 1001 to move closer to the drive shaft 8 and insert the positioning block 1005 into the positioning slot 1006 for positioning. At this time, although the mounting arc sleeve 1001 and the drive shaft 8 have a certain connection strength, they may still separate under the action of high-speed centrifugal force. Therefore, the mounting bolt 1007 is finally screwed into the mounting support plate 1003 to lock it. The same principle applies to disassembly.

[0028] Contents not described in detail in this specification are existing technologies known to those skilled in the art. Standard parts used in this invention can all be purchased commercially, and irregularly shaped parts can be custom-made according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are already mature technologies. The machinery, parts, and equipment all use conventional models from the prior art, and the circuit connections also employ conventional connection methods from the prior art, which will not be detailed here.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the scope and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An emulsifier decolorization and water removal device comprising a heating tank (1), characterized in that: The top of the heating tank (1) is provided with a tank cover (2), the top of the tank cover (2) is provided with a first feeding hopper (3) and a second feeding hopper (4) on both sides, the rear side of the heating tank (1) is provided with a dispersion assembly (5) corresponding to the position of the second feeding hopper (4), the top center of the tank cover (2) is fixedly connected with a driving motor (6), the output end of the driving motor (6) is fixedly connected with a driving shaft (7) extending below the tank cover (2), the lower side of the driving shaft (7) is provided with a transmission shaft (8) of fold type, and a connecting assembly (9) is arranged between the driving shaft (7) and the transmission shaft (8), and a plurality of mixing assemblies (10) are arranged longitudinally on the transmission shaft (8).

2. The emulsifier decoloring and water removing device according to claim 1, characterized in that: The dispersion assembly (5) comprises a mounting seat (501) fixedly connected to one side of the rear wall of the heating tank (1), a rotary motor (502) fixedly connected to the center of the rear wall of the mounting seat (501), a rotating shaft (503) fixedly connected to the output end of the rotary motor (502), the front end of the rotating shaft (503) extending into the heating tank (1), and a transmission sleeve (504) fixedly connected to the front end of the rotating shaft (503), a plurality of dispersion plates (505) fixedly connected and equidistantly arranged on the outer side of the transmission sleeve (504).

3. The emulsifier decoloring and water removing device according to claim 1, characterized in that: The connecting assembly (9) comprises a first flange plate (901) fixedly connected to the bottom end of the driving shaft (7) and a second flange plate (902) fixedly connected to the top end of the transmission shaft (8), and a plurality of positioning grooves (903) are equidistantly arranged on the bottom of the first flange plate (901).

4. The emulsifier decoloring and water removing device according to claim 3, characterized in that: The top of the second flange plate (902) is fixedly connected with a plurality of positioning convex strips (904) which are equal in number, corresponding in position and matched in specification with the positioning grooves (903), a connecting bolt (905) longitudinally penetrates between adjacent positioning grooves (903), and a plurality of connecting screw holes (906) are arranged on the second flange plate (902) and are equal in number, corresponding in position and matched in specification with the connecting bolts (905).

5. The emulsifier decoloring and water removing device according to claim 1, characterized in that: The mixing assembly (10) comprises mounting arc sleeves (1001) arranged in left-right symmetry, a mixing paddle (1002) fixedly connected to the outer side of one mounting arc sleeve (1001), mounting support plates (1003) fixedly connected to the ends of the two mounting arc sleeves (1001), and a reset spring (1004) fixedly connected between the mounting support plates (1003).

6. The emulsifier decoloring and water removing device according to claim 5, characterized in that: The inner side wall center of the mounting arc sleeve (1001) is fixedly connected with a positioning clamping block (1005), the two side walls of the transmission shaft (8) are symmetrically provided with positioning clamping grooves (1006) corresponding in position and matched in specification with the positioning clamping block (1005), and a mounting bolt (1007) for threaded connection penetrates between the mounting support plates (1003).

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