Multi-component fuel mixer for ultra-white glass melting process

By introducing cam impact and sealing design into the fuel mixer, the problem of solid fuel adhering to the inner wall of the feed pipe is solved, improving fuel delivery efficiency and mixing quality, and ensuring the stability and safety of the production process.

CN223980363UActive Publication Date: 2026-03-10TENGZHOU JINJING GLASS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

When existing fuel mixers process fuel containing solid particles, the solid fuel tends to adhere to the inner wall of the feed pipe, affecting the smoothness of fuel delivery and the mixing ratio, leading to instability in the production process and product quality problems.

Method used

A drive assembly is used to rotate the cam. Through the cooperation of the cam and the arc plate, the cam intermittently impacts the inner wall of the feed pipe to vibrate and dislodge the attached solid fuel. At the same time, sealing and docking components are used to ensure the sealing of the pipeline connection and prevent fuel leakage.

Benefits of technology

It improves fuel delivery efficiency and mixing quality, ensures the stability and safety of the production process, and avoids fuel leakage and resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fuel mixing machines, and discloses a multi-component fuel mixing machine for an ultra-white glass melting process, which comprises a mixing tank, a driving component for providing power is arranged at the top of the mixing tank, a cam is fixedly connected outside the driving component, and the cam is fixedly connected with the mixing tank. The device comprises a mixing tank, two fixing plates are fixedly connected to the top side of the interior of the mixing tank, knocking rods are slidably connected to the interiors of the two fixing plates, first springs sleeve the outsides of the two knocking rods, connecting plates are fixedly connected to the close sides of the two knocking rods, arc-shaped plates are fixedly connected to the close sides of the two connecting plates, and the arc-shaped plates are fixedly connected to the top side of the interior of the mixing tank. And material guide pipes are fixedly connected to the left side and the right side in the mixing tank. According to the utility model, the solid fuel can smoothly enter the mixing tank through the material guide pipe, so that the conveying efficiency of the fuel is greatly improved, and the mixing efficiency and the mixing quality are further ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to fuel mixing machine technical field especially relates to a kind of multi-component fuel mixing machine for super white glass melting process. BACKGROUND

[0002] Super white glass is a kind of high-quality special glass, also known as low-iron glass, high-transparency glass. It has the following outstanding features: first, the light transmittance of super white glass is extremely high, can reach 91.5% or more, compared with ordinary glass, more light can be transmitted, making the vision more clear, bright, and can maximize the real color of the scene. Secondly, its iron content is extremely low, which is the key difference from ordinary glass, low iron content effectively reduces the green tint of glass, making its color more pure, colorless, and more beautiful and high-end in appearance. Furthermore, super white glass also has good physical properties and chemical stability, high strength, can withstand a certain impact force, and is resistant to acid and alkali and other chemical substances corrosion. Super white glass is widely used in building curtain wall, high-end doors and windows, solar photovoltaic, electronic display, home decoration, aquarium and other fields, bringing people high-quality visual enjoyment and use experience.

[0003] Fuel mixing machine is a kind of equipment for mixing different types of fuel uniformly. It is usually composed of feeding system, stirring system, discharging system and control system. The feeding system is responsible for delivering various fuels to the mixing machine according to the set ratio; the stirring system is the core part, through the rotating movement of stirring paddle and other components, the entering fuel is fully stirred and mixed, to ensure that different fuels can be uniformly mixed with each other, to achieve the expected mixing effect; the discharging system outputs the mixed fuel to the subsequent storage or use equipment; the control system can accurately control various parameters of the mixing process, such as feeding speed, stirring time, stirring intensity, etc., to ensure the accuracy and stability of the mixing. Fuel mixing machine is widely used in chemical industry, energy, power, metallurgy and many other industries, can meet the needs of different production processes for fuel mixing, help to improve combustion efficiency, reduce energy consumption and reduce pollutant emissions, etc.

[0004] However, in some existing fuel mixers, when processing fuels containing solid particles, some solid fuel gradually adheres to the inner wall of the feed pipe. Due to the differences in particle shape and size, coupled with the complex airflow within the feed pipe, smaller particles tend to accumulate in irregular areas of the inner wall, such as weld seams or areas with slight changes in pipe diameter, during fuel transport. Over time, this adhesion phenomenon intensifies, and the adhesion layer gradually thickens. This not only affects the smoothness of fuel transport but also leads to deviations in the fuel mixing ratio, thus negatively impacting the stability of the entire production process and product quality. Therefore, to address these shortcomings, a multi-component fuel mixer for the ultra-clear glass melting process is proposed to solve these problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a multi-component fuel mixer for the melting process of ultra-white glass, which aims to improve the problem that solid fuel in some fuel mixers in the prior art adheres to the inner wall of the feed pipe.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A multi-component fuel mixer for ultra-clear glass melting process includes a mixing tank. A drive assembly for providing power is mounted on the top of the mixing tank. A cam is fixedly connected to the outside of the drive assembly. Two fixed plates are fixedly connected to the top inside the mixing tank. A striking rod is slidably connected inside each of the two fixed plates. A spring is sleeved on the outside of each of the two striking rods. A connecting plate is fixedly connected to adjacent sides of each of the two striking rods. An arc-shaped plate is fixedly connected to adjacent sides of each of the two connecting plates. Guide pipes are fixedly connected to the left and right sides inside the mixing tank. A sealing assembly for ensuring a seal is installed inside each of the two guide pipes. Feed pipes are fixedly connected to the front and rear sides of the top of the mixing tank. A docking assembly for ensuring a seal is installed inside each of the two feed pipes. An output assembly for discharging fuel is located on the right side of the outside of the mixing tank.

[0008] As a further description of the above technical solution:

[0009] The drive assembly includes a motor, the bottom of which is mounted on the top of the mixing tank. A drive shaft is fixedly connected to the output end of the motor, and a spiral stirring blade is fixedly connected to the outside of the drive shaft.

[0010] As a further description of the above technical solution:

[0011] The sealing assembly includes two sealing heads, the exterior of which are threaded to the interior of the two feed tubes, and a sealing ring is fixedly connected to the exterior of each of the two sealing heads. A rotating cover is fixedly connected to the top of each of the two sealing heads.

[0012] As a further description of the above technical solution:

[0013] The docking assembly includes two fixing rings, the interiors of which are respectively fixedly connected to the exteriors of the two feed tubes. Two locking pins are slidably connected inside each of the two fixing rings. A spring is fitted around the exterior of each locking pin, and a fixing plate is fixedly connected to the exterior of each locking pin. A pull plate is fixedly connected to the side of each locking pin away from the central axis of the feed tube. A connecting pipe is provided at the top of the feed tube, and a sealing ring is fixedly connected to the exterior of the connecting pipe.

[0014] As a further description of the above technical solution:

[0015] The output component includes a mounting plate, a suction pump is mounted on the top of the mounting plate, an input pipe is fixedly connected to the input end of the suction pump, and an output pipe is fixedly connected to the output end of the suction pump.

[0016] As a further description of the above technical solution:

[0017] The cam is internally fixedly connected to the external top side of the drive shaft, and the external side of the cam is in contact with the external side of the arc-shaped plate;

[0018] As a further description of the above technical solution:

[0019] The end of the striking rod away from the connecting plate contacts the inner wall of the feed tube, and the top of the arc-shaped plate is slidably connected to the inside of the mixing tank;

[0020] As a further description of the above technical solution:

[0021] The outer part of the sealing ring is slidably connected to the inside of the fixing ring, and the outer part of the retaining pin is slidably connected to the inside of the connecting pipe.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this invention, when the motor drives the drive shaft to rotate, the cam also rotates. The convex part of the cam intermittently presses against the arc-shaped plate. When the arc-shaped plate is displaced due to the pressure, it drives the striking rod to slide in the groove of the fixed plate through the connecting plate. The striking rod periodically impacts the inner wall of the feed tube. After the convex part of the cam leaves the arc-shaped plate, it can quickly provide elastic force to make the striking rod quickly return to its original position, preparing for the next impact. Through continuous impact, the solid fuel attached to the inner wall of the feed tube can be continuously dislodged by vibration, ensuring that the solid fuel can smoothly enter the mixing tank through the feed tube, greatly improving the fuel conveying efficiency, and thus ensuring the mixing efficiency and mixing quality.

[0024] 2. In this utility model, when pipe connections are required, the connecting pipe is aligned with the top of the feed pipe and pressed downwards. At this time, the sealing ring slides into the interior of the fixing ring, the connecting pipe compresses the locking post, causing displacement, and the fixing plate slides within the fixing ring. This process compresses the second spring fitted around the locking post. When the locking post aligns with the pre-drilled hole in the connecting pipe, the second spring quickly rebounds, causing the locking post to slide into the interior of the connecting pipe, thus firmly fixing the connecting pipe to the feed pipe. The sealing ring and the inner wall of the fixing ring are tightly fitted. Combined with the action of the second spring and the tight fit between the connecting pipe and the feed pipe, this ensures the sealing performance at the pipe connection. This design not only makes pipe connection operations simple and convenient but also effectively prevents fuel leakage at the connection point, ensuring the safety and stability of the mixing process and avoiding production accidents and resource waste caused by fuel leakage. Attached Figure Description

[0025] Figure 1 This is a perspective view of a multi-component fuel mixer for the melting process of ultra-white glass proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the drive shaft structure of a multi-component fuel mixer for the melting process of ultra-white glass proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the striking rod structure of a multi-component fuel mixer for the melting process of ultra-white glass proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the feed pipe structure of a multi-component fuel mixer for the melting process of ultra-white glass proposed in this utility model;

[0029] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0030] Legend:

[0031] 1. Mixing tank; 2. Motor; 3. Drive shaft; 4. Spiral agitator blades; 5. Cam; 6. Fixing plate; 7. Striking rod; 8. Spring 1; 9. Connecting plate; 10. Arc plate; 11. Feed guide pipe; 12. Sealing head; 13. Sealing ring; 14. Rotating cover; 15. Feed pipe; 16. Fixing ring; 17. Clamping post; 18. Spring 2; 19. Pull plate; 20. Connecting pipe; 21. Sealing ring; 22. Mounting plate; 23. Suction pump; 24. Input pipe; 25. Output pipe; 26. Fixing disc. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figures 1 to 3 This utility model provides an embodiment of a multi-component fuel mixer for the melting process of ultra-white glass, comprising a mixing tank 1, which is the core structure of the entire multi-component fuel mixer. A drive assembly for providing power is installed on the top of the mixing tank 1. The drive assembly includes a motor 2, the bottom of which is mounted on the top of the mixing tank 1. The motor 2 serves as the power source for the drive assembly. A drive shaft 3 is fixedly connected to the output end of the motor 2. One end of the drive shaft 3 is fixedly connected to the output end of the motor 2, and the other end extends into the mixing tank 1, transmitting power from the motor 2. A spiral stirring blade 4 is fixedly connected to the outside of the drive shaft 3. When the drive shaft 3 rotates, the spiral stirring blade 4 pushes the fuel to circulate up and down and left and right within the tank, ensuring thorough and uniform mixing of different fuel components. A cam 5 is fixedly connected to the outside of the drive assembly. The cam 5 is internally fixedly connected to the top side of the drive shaft 3, and rotates together with the spiral stirring blade 4 as the drive shaft 3 rotates. Two fixed plates 6 are fixedly connected to the top side of the mixing tank 1. A striking rod 7 is slidably connected inside each fixed plate 6. The fixed plates 6 support and guide the movement of the striking rod 7. A spring 8 is fitted around the outside of each striking rod 7. When the protruding part of the cam 5 leaves the arc-shaped plate 10, the striking rod 7 can quickly return to its initial position under the elastic force of the spring 8, preparing for the next impact. A connecting plate 9 is fixedly connected to the adjacent side of each striking rod 7. The connecting plate 9 connects the striking rod 7 and the arc-shaped plate 10, transmitting the squeezing force of the cam 5 on the arc-shaped plate 10 to the striking rod 7, allowing the striking rod 7 to reciprocate within the fixed plates 6.

[0034] Arc-shaped plates 10 are fixedly connected to adjacent sides of the two connecting plates 9. The outer side of the cam 5 contacts the outer side of the arc-shaped plate 10. When the cam 5 rotates and presses the arc-shaped plate 10, the arc-shaped plate 10 pushes the connecting plate 9, thereby causing the striking rod 7 to slide within the groove of the fixed plate 6. The top of the arc-shaped plate 10 is slidably connected to the inside of the mixing tank 1. Guide pipes 11 are fixedly connected to the left and right sides of the inside of the mixing tank 1. The end of the striking rod 7 away from the connecting plate 9 contacts the inner wall of the guide pipe 11. The guide pipe 11 is used to guide solid fuel into the mixing tank 1. The inside of each of the two guide pipes 11 is provided with a sealing assembly for ensuring a seal. The sealing assembly includes two sealing heads 12. The outer sides of the two sealing heads 12 are threadedly connected to the inside of the two guide pipes 11, and the sealing heads 12 seal the guide pipes 11 to prevent gas or fuel leakage from the mixing tank 1. Both sealing heads 12 are fixedly connected to the outside of sealing rings 13, which further enhance the sealing performance between the sealing heads 12 and the feed pipe 11, preventing gas or liquid from leaking from the threaded gaps. Both sealing heads 12 are fixedly connected to the top of rotating covers 14, which are used to easily open and close the feed pipe 11 for adding solid fuel. Feed pipes 15 are fixedly connected to the front and rear sides of the top of the mixing tank 1, and are used to introduce other types of fuel, such as liquid or gaseous fuel, into the mixing tank 1. Both feed pipes 15 have internal fittings to ensure a seal, and an output assembly for discharging fuel is located on the right side of the outside of the mixing tank 1.

[0035] Reference Figure 2 , Figure 4 and Figure 5 The docking assembly includes two retaining rings 16, each internally fixedly connected to the outside of two feed tubes 15. Two locking posts 17 are slidably connected inside each retaining ring 16. These locking posts 17 can be inserted into pre-drilled holes in the connecting tube 20, thus achieving a fixed connection between the connecting tube 20 and the feed tube 15. Springs 18 are fitted around the outside of each locking post 17. The function of the springs 18 is to provide elasticity when the connecting tube 20 is inserted into the feed tube 15, ensuring a tight fit of the locking posts 17 into the holes of the connecting tube 20. Simultaneously, when the connecting tube 20 needs to be disassembled, the springs 18 can retract into the retaining rings 16, facilitating the removal of the connecting tube 20.

[0036] Multiple locking posts 17 are all fixedly connected to a fixing plate 26. The fixing plate 26 serves to support and fix the spring 18. Simultaneously, when the connecting pipe 20 is inserted, it slides within the fixing ring 16 as the locking posts 17 move. A pull plate 19 is fixedly connected to the side of each locking post 17 away from the central axis of the feed pipe 15. The pull plate 19 allows the operator to easily retract the locking post 17 into the fixing ring 16 by pulling the pull plate 19 when it is necessary to disassemble the connecting pipe 20, thereby releasing the fixed connection between the connecting pipe 20 and the feed pipe 15. The connecting pipe 20 is located at the top of the feed pipe 15. The outer side of the locking post 17 is slidably connected to the inside of the connecting pipe 20. A sealing ring 21 is fixedly connected to the outer side of the connecting pipe 20. The outer side of the sealing ring 21 is slidably connected to the inside of the fixing ring 16. When the connecting pipe 20 is inserted into the feed pipe 15, the sealing ring 21 slides into the inside of the fixing ring 16, tightly fitting against the inner wall of the fixing ring 16 to form a seal. The output assembly includes a mounting plate 22, on the top of which is a suction pump 23. The function of the suction pump 23 is to extract the mixed fuel from the mixing tank 1 and deliver it to the subsequent use equipment. An input pipe 24 is fixedly connected to the input end of the suction pump 23, and an output pipe 25 is fixedly connected to the output end of the suction pump 23.

[0037] Working principle: When using the multi-component fuel mixer in the ultra-white glass melting process, first align the connecting pipe 20 with the top of the feed pipe 15, and then press it down. At this time, the sealing ring 21 will slide into the interior of the fixing ring 16 and the connecting pipe 20 will press the locking post 17 to move. At this time, the fixing plate 26 will move and slide inside the fixing ring 16. At this time, the second spring 18 will be compressed. Then, when the locking post 17 is aligned with the reserved hole in the connecting pipe 20, the second spring 18 will rebound and allow the locking post 17 to slide into the connecting pipe 20. The internal structure is fixed to the feed pipe 20, and the sealing performance of the pipe joint is ensured by the spring 18 and the fit between the feed pipe 20 and the feed pipe 15. Then, the rotating cover 14 can be opened and the solid fuel can be added into the mixing tank 1 through the feed pipe 11. Then, the motor 2 can be started to drive the drive shaft 3 to move, which will cause the spiral stirring blade 4 to rotate, thereby mixing the internal fuel. At the same time, the cam 5 will also rotate, and the cam 5 can intermittently squeeze the arc plate 10 by the protrusion design of the cam 5, which will cause the arc plate 10 to move. At this time, the striking rod 7 slides inside the fixed plate 6 and hits the inner wall of the feed pipe 11, which will cause the solid fuel attached to the inner wall of the feed pipe 11 to vibrate and fall into the mixing tank 1. The striking rod 7 is reset by the elastic force of the spring 8, thereby ensuring the mixing efficiency and mixing quality.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-component fuel mixer for ultra-white glass melting processes, comprising a mixing tank (1), characterized in that: The top of the mixing tank (1) is provided with a driving assembly for providing power, the outside of the driving assembly is fixedly connected with a cam (5), the inside top side of the mixing tank (1) is fixedly connected with two fixed plates (6), the inside of the two fixed plates (6) is slidably connected with a knocking rod (7), the outside of the two knocking rods (7) is sleeved with a spring (8), the side close to the knocking rod (7) is fixedly connected with a connecting plate (9), the side close to the two connecting plates (9) is fixedly connected with an arc plate (10), the left and right sides of the inside of the mixing tank (1) is fixedly connected with a material guide pipe (11), the inside of the two material guide pipes (11) is provided with a sealing assembly for ensuring sealing, the top of the mixing tank (1) is fixedly connected with a feeding pipe (15), the inside of the two feeding pipes (15) is provided with a butt joint assembly for ensuring sealing, and the outside of the right side of the mixing tank (1) is provided with an output assembly for discharging fuel.

2. A multi-component fuel mixer for an ultra-white glass melting process according to claim 1, characterized in that: The driving assembly comprises a motor (2), the bottom of the motor (2) is mounted on the top of the mixing tank (1), the output end of the motor (2) is fixedly connected with a driving shaft (3), and the outside of the driving shaft (3) is fixedly connected with a spiral stirring blade (4).

3. A multi-component fuel blender for use in an ultra-white glass melting process according to claim 1, characterized in that: The sealing assembly comprises two sealing heads (12), the outside of the two sealing heads (12) is respectively screwed in the inside of the two material guide pipes (11), the outside of the two sealing heads (12) is fixedly connected with a sealing ring (13), and the top of the two sealing heads (12) is fixedly connected with a rotating cover (14).

4. A multi-component fuel blender for use in an ultra-white glass melting process according to claim 1, characterized in that: The butt joint assembly comprises two fixed rings (16), the inside of the two fixed rings (16) is respectively fixedly connected on the outside of the two feeding pipes (15), the inside of the two fixed rings (16) is slidably connected with two clamping columns (17), the outside of the plurality of clamping columns (17) is sleeved with a spring (18), the outside of the plurality of clamping columns (17) is fixedly connected with a fixed disc (26), the side away from the central axis of the feeding pipe (15) of the plurality of clamping columns (17) is fixedly connected with a pull plate (19), the top of the feeding pipe (15) is provided with a butt joint pipe (20), and the outside of the butt joint pipe (20) is fixedly connected with a sealing ring (21).

5. A multi-component fuel blender for ultra-white glass melting processes according to claim 1, characterized in that: The output assembly comprises a mounting plate (22), the top of the mounting plate (22) is mounted with a suction pump (23), the input end of the suction pump (23) is fixedly connected with an input pipe (24), and the output end of the suction pump (23) is fixedly connected with an output pipe (25).

6. A multi-component fuel blender for an ultra-white glass melting process as defined in claim 2, wherein: The inside of the cam (5) is fixedly connected on the outside top side of the driving shaft (3), and the outside of the cam (5) is in contact with the outside of the arc plate (10).

7. A multi-component fuel blender for ultra-white glass melting processes according to claim 1, characterized in that: The end of the knocking rod (7) away from the connecting plate (9) is in contact with the inner wall of the material guide pipe (11), and the top of the arc plate (10) is slidably connected in the inside of the mixing tank (1).

8. A multi-component fuel blender for an ultra-white glass melting process as defined in claim 4, wherein: The outer sliding connection of the sealing ring (21) is in the inner part of the fixed ring (16), and the outer sliding connection of the clamping column (17) is in the inner part of the butt pipe (20).