Production stirrer for uniformly stirring ground phosphate rock adhesive
By incorporating vibration and impact components into the phosphate rock powder binder mixer, the problem of discharge port blockage caused by agglomeration in high-temperature and humid environments is solved, enabling automatic discharge and efficient mixing, thereby improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-10
Smart Images

Figure CN223980390U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of phosphate rock powder binder mixing technology, and in particular relates to a production mixer for uniformly mixing phosphate rock powder binder. Background Technology
[0002] Phosphate rock powder binder is a powdery material made by mixing and stirring pregelatinized starch, bentonite, cellulose, cement, and other organic and inorganic materials. Phosphate rock powder binder features low dosage, strong adhesion, and fast curing speed. When a suitable amount of water is added, the binder can bind fine phosphate rock powder particles together, which can then be cold-pressed into phosphate rock powder pellets with a certain mechanical strength. In high-temperature and humid environments, the organic and inorganic material particles in the phosphate rock powder binder maintain a certain degree of adhesion.
[0003] The main method for producing phosphate rock powder binder currently involves pouring various organic and inorganic materials into a mixer, where a motor drives the blades on the mixing shaft to mix them evenly. However, during the mixing process, the organic and inorganic materials in the binder have a certain adhesive force in high-temperature and humid environments. In the hot and humid seasons each year, when the temperature and air humidity reach 65% or higher, some materials will clump together. This will cause the material to block the discharge port when it is discharged, requiring workers to use tools to clear the material at the bottom of the discharge pipe. This method is time-consuming and labor-intensive, resulting in low work efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a production mixer for uniformly mixing phosphate rock powder binder. By setting up a vibration component, specifically, starting motor three drives gear one to rotate, gear one drives gear two to rotate together, and gear two drives the bottom-connected turntable and the eccentric rod at the bottom of the turntable to rotate counterclockwise, simultaneously causing the connecting shaft to reciprocate. This causes the vibrating block to continuously impact the discharge pipe, allowing the material inside the mixer to be vibrated and fall into the discharge pipe. This eliminates the need for manual assistance in discharging the material, solving the problem of existing mixers where organic and inorganic materials in the binder clump together in high-temperature and humid environments, causing blockages near the discharge port and requiring manual assistance to clear the blockage from the bottom of the discharge pipe.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a production mixer for uniformly mixing phosphate rock powder binder, including a mixer, an impact component inside the mixer, the impact component including a second motor and an impact rod, a vibration component at the bottom of the mixer including a turntable and a third motor, and a discharge pipe fixedly connected to the bottom of the mixer;
[0007] A vibrating box is provided on the outer surface of the discharge pipe. Gear 1 is fixedly connected to the bottom output end of motor 3, and gear 2 is fixedly connected to the top of the turntable. Gear 1 and gear 2 are meshed together. An eccentric shaft is fixedly connected to the bottom of the turntable by welding. A connecting shaft is rotatably connected to the outer surface of the eccentric shaft. A connecting block is hinged to the left side of the connecting shaft by a pin. Spring 2 is fixedly connected to the left side of the connecting block, and a vibrating block is fixedly connected to the left side of spring 2. The vibrating block continuously impacts the discharge pipe, causing the material in the agitator to vibrate and fall into the discharge pipe. This eliminates the need for workers to use tools to assist in the discharge, reducing danger and increasing the discharge speed.
[0008] Furthermore, a second buffer tube is fixedly connected to the right side of the vibrating block, and the connecting block is slidably connected to the second buffer tube. Limiting plates are fixedly connected to both the front and rear sides of the vibrating block by welding. Two limiting blocks are fixedly connected to the front and back sides of the inner wall of the vibrating box. A sliding groove is formed on the corresponding side of the two limiting blocks. The limiting plate is slidably connected to the sliding groove between the two limiting blocks. A rotating shaft is fixedly connected to the top of the second gear. The rotating shaft passes through the top of the vibrating box and extends to the outside. A mounting base is fixedly connected to the outer surface of the discharge pipe by welding. The left side of the vibrating box is fixedly connected to the right side of the mounting base by several bolts. A butterfly valve is fixedly connected to the top of the discharge pipe. The top of the butterfly valve is fixedly connected to the discharge port at the bottom of the agitator. The vibrating block slides in the sliding groove through the limiting plate, making the vibrating block move more smoothly. The butterfly valve can be closed during the mixing operation to prevent material from falling into the discharge pipe, and opened when discharge is needed.
[0009] Furthermore, a transmission rod is fixedly connected to the front output end of the second motor by bolts, and a rotating shaft is fixedly connected to the back of the transmission rod. An annular block is slidably connected to the outer surface of the rotating shaft on the back of the transmission rod. A striking rod is fixedly connected to the right side of the annular block by welding, and a fixing rod is slidably connected to the outer surface of the striking rod. A spring is fixedly connected to the right side of the striking rod, and an impact block is fixedly connected to the right side of the spring. A buffer tube is fixedly connected to the left side of the impact block, and the inner wall of the buffer tube is slidably connected to the outer surface of the striking rod. The second motor drives the impact block connected to the striking rod to continuously impact the stirring shaft, which can effectively remove the material adhering to the stirring rod and stirring blades during the stirring operation, reduce adhesion, and improve stirring efficiency.
[0010] Furthermore, the top of the fixed rod is fixedly connected to the top of the agitator cavity by welding, and a support plate is fixedly connected to the outer surface of the second motor by bolts. The top of the support plate is fixedly connected to the top of the agitator cavity by welding. A fixed plate is fixedly connected to the back of the second motor by bolts, and the top of the fixed plate is fixedly connected to the top of the agitator cavity by welding. The fixed rod is fixed to the top of the agitator cavity by welding, which allows the impact rod to move smoothly from side to side to generate a continuous and effective impact.
[0011] Furthermore, four support columns are fixedly connected to the outer surface of the agitator by welding. The left side of the vibrating block is arc-shaped, and the arc-shaped part on the left side of the vibrating block is adapted to the outer side of the discharge pipe. The arc-shaped part on the left side of the vibrating block is adapted to the outer surface of the discharge pipe, making the vibration more effective and improving the discharge speed.
[0012] Furthermore, a support base is fixedly connected to the top of the stirrer, and a motor is fixedly connected to the inside of the support base by bolts. A gear three is fixedly connected to the bottom output end of the motor one by bolts, and a gear four is meshed with the outside of the gear three. A stirring shaft is rotatably connected to the top center of the stirrer by a bearing, and the top of the stirring shaft is fixedly connected to the gear four by bolts. Several stirring rods are fixedly connected to the outer surface of the stirring shaft, and two stirring blades are fixedly connected to the top and bottom of each stirring rod. The stirring rods and stirring blades fixed on the stirring shaft can effectively and evenly stir the phosphate rock powder binder. The motor one is fixed to the support base by bolts, which can make the motor one more stable during operation and facilitate subsequent maintenance and replacement.
[0013] Furthermore, a feed pipe is fixedly connected to the top of the agitator. The feed pipe is funnel-shaped, and the bottom of the agitator is conical. The conical shape at the bottom of the agitator can speed up material discharge, and the feed pipe at the top of the agitator facilitates the addition of materials, thereby improving the mixing efficiency.
[0014] This utility model has the following beneficial effects:
[0015] 1. This utility model, by setting up a vibration component, specifically, starts a motor three to drive gear one to rotate, gear one to drive gear two to rotate together, gear two to drive the turntable connected to the bottom and the eccentric rod at the bottom of the turntable to rotate counterclockwise, while simultaneously causing the connecting shaft to reciprocate, so that the vibrating block continuously impacts the discharge pipe. During the left and right movement of the vibrating block, the limiting plates on the front and rear sides of the vibrating block slide in the slide groove, making the vibrating block more stable during the movement and generating continuous and effective impact, so that the clumps of material in the agitator can be vibrated off and fall into the discharge pipe, eliminating the need for workers to use tools to assist in the discharge, reducing the workload of workers, and increasing the discharge speed.
[0016] 2. This utility model, by setting up an impact component, specifically, starts a second motor to drive a transmission rod to rotate in a circular motion. The transmission rod slides inside the annular block. While the transmission rod is rotating in a circular motion, it drives a striking rod fixed on the right side of the annular block to move left and right. The striking rod slides left and right in the circular hole at the bottom of the fixed rod. As the striking rod moves, it drives the impact block to continuously impact the stirring shaft. This process is repeated, which can continuously and effectively impact the stirring shaft, thereby reducing the deposits on the stirring rod and stirring blades and improving the stirring efficiency.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This utility model Figure 1 A magnified structural diagram of A in the middle;
[0021] Figure 3 This is a schematic diagram of the internal cross-sectional structure of the present invention;
[0022] Figure 4 This is a schematic diagram of the impact component structure of this utility model;
[0023] Figure 5 This is a front cross-sectional view of the vibration component of this utility model.
[0024] The attached diagram lists the components represented by each number as follows:
[0025] 1. Agitator; 2. Vibration assembly; 3. Impact assembly; 11. Butterfly valve; 12. Discharge pipe; 14. Feed pipe; 15. Motor 1; 151. Gear 3; 152. Gear 4; 16. Agitator rod; 17. Agitator shaft; 18. Agitator blade; 31. Motor 2; 32. Fixing plate; 33. Transmission rod; 34. Annular block; 35. Impact rod; 36. Fixing rod; 37. Buffer tube 1; 38. Spring 1; 39. Impact block; 21. Motor 3; 211. Gear 1; 212. Rotating shaft; 213. Gear 2; 214. Turntable; 221. Connecting shaft; 222. Connecting block; 223. Buffer tube 2; 224. Spring 2; 23. Limiting plate; 24. Vibration block; 25. Limiting block; 26. Vibration box. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1-5 As shown, this utility model is a production mixer for uniformly mixing phosphate rock powder binder, including a mixer 1, an impact component 3 is provided inside the mixer 1, the impact component 3 includes a motor 31 and an impact rod 35, a vibration component 2 is provided at the bottom of the mixer 1, the vibration component 2 includes a turntable 214 and a motor 21, and a discharge pipe 12 is fixedly connected to the bottom of the mixer 1.
[0028] A vibrating box 26 is provided on the outer surface of the discharge pipe 12. Gear 1 211 is fixedly connected to the bottom output end of motor 3 21. Gear 2 213 is fixedly connected to the top of turntable 214. Gear 1 211 and gear 2 213 are meshed together. An eccentric shaft is fixedly connected to the bottom of turntable 214 by welding. A connecting shaft 221 is rotatably connected to the outer surface of the eccentric shaft. A connecting block 222 is hinged to the left side of the connecting shaft 221 by a pin. A spring 224 is fixedly connected to the left side of the connecting block 222. A vibrating block 24 is fixedly connected to the left side of the spring 224. The vibrating block continuously impacts the discharge pipe, causing the clumps in the agitator to be dislodged. This eliminates the need for workers to use tools to assist in the discharge, reducing the workload of workers, speeding up the discharge speed, and improving work efficiency.
[0029] A buffer tube 223 is fixedly connected to the right side of the vibrating block 24. The connecting block 222 is slidably connected to the buffer tube 223. Limiting plates 23 are fixedly connected to both the front and rear sides of the vibrating block 24 by welding. Two limiting blocks 25 are fixedly connected to the front and back sides of the inner wall of the vibrating box 26. A sliding groove is formed on the corresponding side of the two limiting blocks 25. The limiting plate 23 is slidably connected to the sliding groove between the two limiting blocks 25. A rotating shaft 212 is fixedly connected to the top of the gear 213. The rotating shaft 212 passes through the top of the vibrating box 26 and extends to the outside. A mounting seat is fixedly connected to the outer surface of the discharge pipe 12 by welding. The left side of the vibrating box 26 is fixedly connected to the right side of the mounting seat by several bolts. A butterfly valve 11 is fixedly connected to the top of the discharge pipe 12. The top of the butterfly valve 11 is fixedly connected to the bottom discharge port of the agitator 1.
[0030] The front output end of motor 2 31 is bolted to a transmission rod 33, and a rotating shaft is fixedly connected to the back of the transmission rod 33. An annular block 34 is slidably connected to the outer surface of the rotating shaft on the back of the transmission rod 33. A strike rod 35 is fixedly connected to the right side of the annular block 34 by welding. A fixing rod 36 is slidably connected to the outer surface of the strike rod 35. A spring 38 is fixedly connected to the right side of the strike rod 35. An impact block 39 is fixedly connected to the right side of the spring 38. A buffer tube 37 is fixedly connected to the left side of the impact block 39. The inner wall of the buffer tube 37 is slidably connected to the outer surface of the strike rod 35. Through the continuous and stable impact of the impact block on the stirring rod, the adhering materials on the stirring rod and stirring blades can be effectively removed, preventing the stirring rod and stirring blades from failing to operate due to excessive material adhering to them.
[0031] The top of the fixing rod 36 is fixedly connected to the top of the cavity of the stirrer 1 by welding. The outer surface of the motor 2 31 is fixedly connected to the support plate by bolts. The top of the support plate is fixedly connected to the top of the cavity of the stirrer 1 by welding. The back of the motor 2 31 is fixedly connected to the fixing plate 32 by bolts. The top of the fixing plate 32 is fixedly connected to the top of the cavity of the stirrer 1 by welding.
[0032] Four support columns are fixedly connected to the outer surface of the agitator 1 by welding. The left side of the vibrating block 24 is arc-shaped and the arc-shaped part on the left side of the vibrating block 24 is adapted to the outer side of the discharge pipe 12.
[0033] A support base is fixedly connected to the top of the stirrer 1. A motor 15 is fixedly connected to the inside of the support base by bolts. A gear 3 151 is fixedly connected to the bottom output end of the motor 15 by bolts. A gear 4 152 is meshed with the outside of the gear 3 151. A stirring shaft 17 is rotatably connected to the top center of the stirrer 1 by a bearing. The top of the stirring shaft 17 is fixedly connected to the gear 4 152 by bolts. Several stirring rods 16 are fixedly connected to the outer surface of the stirring shaft 17. Two stirring blades 18 are fixedly connected to the top and bottom of each stirring rod 16.
[0034] The top of the agitator 1 is fixedly connected to the feed pipe 14, which is funnel-shaped, and the bottom of the agitator 1 is conical.
[0035] A specific application of this embodiment is as follows: During the mixing operation, motor 15 is started, and the material is poured into the mixer 1 through the feed pipe 14. Motor 15 drives gear 3 151 to rotate clockwise or counterclockwise. Gear 3 151 drives gear 4 152 at the top of the mixing shaft 17 to rotate, and at the same time drives the mixing rod 16 and the mixing blade 18 fixed on the mixing shaft 17 to rotate together to mix the material. At this time, motor 2 31 is started to drive the transmission rod 33 to rotate in a circular motion. The transmission rod 33 slides in the annular block 34. While the transmission rod 33 is rotating in a circular motion, it also drives the transmission rod 33 to rotate in a circular motion. The impact rod 35, which is fixed to the right side of the annular block 34, moves left and right. The impact rod 35 slides left and right in the round hole at the bottom of the fixed rod 36. While the impact rod 35 moves, it drives the impact block 39 to continuously impact the stirring shaft 17. Before the transmission rod 33 rotates to the rightmost position, the impact block 39 has already contacted the stirring shaft 17. When the transmission rod 33 rotates to the rightmost position, the impact rod 35 squeezes the spring 38 to the right, so that the transmission rod 33 can complete the circumferential rotation. This process is repeated to continuously and effectively impact the stirring shaft 17, thereby reducing the deposits on the stirring rod 16 and the stirring blade 18.
[0036] After mixing is complete, open the butterfly valve 11 at the bottom of the mixer 1, and then start the motor 21. The motor 21 drives the gear 211 to rotate clockwise, and the gear 211 drives the gear 213 to rotate counterclockwise. The top shaft 212 of the gear 213 rotates in the round hole at the top of the vibrating box 26. The gear 213 drives the turntable 214 connected to the bottom and the eccentric rod at the bottom of the turntable 214 to rotate counterclockwise together, while the connecting shaft 221 moves back and forth, so that the vibrating block 24 continuously hits the discharge pipe 12. When the eccentric rod at the bottom of the turntable 214 rotates to the leftmost position, it drives the connecting block 222 to squeeze the spring 224 to the left through the connecting shaft 221, so that the eccentric rod at the bottom of the turntable 214 can complete the circumferential rotation. During the left and right movement of the vibrating block 24, the limiting plates 23 on the front and rear sides of the vibrating block 24 slide in the grooves formed by two limiting blocks 25, so that the vibrating block 24 is more stable during the movement. The material that falls due to vibration is discharged through the discharge pipe 12.
[0037] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0038] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A production mixer for homogeneously mixing a phosphate rock powder binder comprising a mixer (1), characterized in that: The inside of the stirrer (1) is provided with an impact assembly (3), the impact assembly (3) comprises motor two (31) and impact rod (35), the bottom of the stirrer (1) is provided with a vibration assembly (2), the vibration assembly (2) comprises a turntable (214) and motor three (21), the bottom of the stirrer (1) is fixedly connected with a discharge pipe (12); The outer surface of the discharge pipe (12) is provided with a vibration box (26), the bottom output end of the motor three (21) is fixedly connected with a gear one (211), the top of the turntable (214) is fixedly connected with a gear two (213), the gear one (211) is engagedly connected with the gear two (213), the bottom of the turntable (214) is fixedly connected with an eccentric shaft through welding, the outer surface of the eccentric shaft is rotatably connected with a connecting shaft (221), the left side of the connecting shaft (221) is hingedly connected with a connecting block (222) through a pin shaft, the left side of the connecting block (222) is fixedly connected with a spring two (224), and the left side of the spring two (224) is fixedly connected with a vibration block (24).
2. The uniform stirring phosphorite powder binder production stirrer according to claim 1, characterized in that, The right side of the vibration block (24) is fixedly connected with a buffer pipe two (223), the connecting block (222) is slidably connected with the buffer pipe two (223), and the front and rear sides of the vibration block (24) are fixedly connected with a limiting plate (23) through welding, both sides of the vibration box (26) are fixedly connected with two limiting blocks (25), and the vibration box (26) is slidably connected with the limiting plate (23) and the two limiting blocks (25). The gear two (213) is fixedly connected with a rotating shaft (212) at the top, the rotating shaft (212) penetrates through the top of the vibration box (26) and extends to the outside, the outer surface of the discharge pipe (12) is fixedly connected with a mounting seat through welding, the left side of the vibration box (26) is fixedly connected with the right side of the mounting seat through a plurality of bolts, the top of the discharge pipe (12) is fixedly connected with a butterfly valve (11), and the top of the butterfly valve (11) is fixedly connected with the bottom discharge port of the stirrer (1).
3. The uniform stirring phosphorite powder binder production stirrer according to claim 2, characterized in that, The front output end of the motor two (31) is fixedly connected with a transmission rod (33) through bolts, the back of the transmission rod (33) is fixedly connected with a rotating shaft, the outer surface of the rotating shaft at the back of the transmission rod (33) is slidably connected with an annular block (34), the right side of the annular block (34) is fixedly connected with an impact rod (35) through welding, the outer surface of the impact rod (35) is slidably connected with a fixed rod (36), the right side of the impact rod (35) is fixedly connected with a spring one (38), the right side of the spring one (38) is fixedly connected with an impact block (39), and the left side of the impact block (39) is fixedly connected with a buffer pipe one (37).
4. The uniform stirring phosphorite powder binder production stirrer according to claim 3, characterized in that, The top of the fixed rod (36) is fixedly connected with the top of the cavity of the stirrer (1) by welding, the outer surface of the motor two (31) is fixedly connected with a support plate by bolts, the top of the support plate is fixedly connected with the top of the cavity of the stirrer (1) by welding, the back of the motor two (31) is fixedly connected with a fixed plate (32) by bolts, and the top of the fixed plate (32) is fixedly connected with the top of the cavity of the stirrer (1) by welding.
5. The uniform stirring phosphorite powder binder production stirrer according to claim 4, characterized in that, The outer surface of the stirrer (1) is fixedly connected with four supporting columns by welding, the left side of the vibrating block (24) is arc-shaped, and the arc-shaped portion of the left side of the vibrating block (24) is matched with the outer side of the discharge pipe (12).
6. The uniform stirring phosphorite powder binder production stirrer according to claim 5, characterized in that, The top of the stirrer (1) is fixedly connected with a support seat, the inside of the support seat is fixedly connected with a motor one (15) by bolts, the bottom output end of the motor one (15) is fixedly connected with a gear three (151) by bolts, the outer side of the gear three (151) is engagedly connected with a gear four (152), the top center of the stirrer (1) is rotatably connected with a stirring shaft (17) through a bearing, the top of the stirring shaft (17) is fixedly connected with the gear four (152) by bolts, and the outer surface of the stirring shaft (17) is fixedly connected with a plurality of stirring rods (16), and the top and bottom of each of the plurality of stirring rods (16) are fixedly connected with two stirring blades (18).
7. The uniform stirring phosphorite powder binder production stirrer according to claim 6, characterized in that, The top of the stirrer (1) is fixedly connected with a feeding pipe (14), the feeding pipe (14) is funnel-shaped, and the bottom of the stirrer (1) is conical.