Proportioning and mixing device for powder coating production
By designing the feed box and hopper, and combining the control of the double piston cylinder and the partition plate, the rapid and appropriate addition and thorough mixing of materials in the powder coating production process are realized. This solves the problem of increased operation time and cost caused by multiple additions in the existing technology and improves the mixing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-03-10
AI Technical Summary
Existing mixing devices require multiple additions and subtractions of materials, which increases operating time and labor costs and reduces mixing efficiency.
The design incorporates a feed box, a hopper, a double-piston cylinder, and a partition plate to allow for the addition of appropriate amounts of material at a time. The combination of a flow divider and stirring blades enables rapid premixing and thorough stirring.
It simplifies the operation process, reduces operation time and labor costs, improves mixing efficiency, and ensures rapid unloading and thorough mixing of materials.
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Figure CN223980451U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to powder coating production technical field more specifically, relate to a kind of proportioning mixing device for powder coating production. BACKGROUND
[0002] Transformer oil tank is added with high proportion metal filler with rust-proof paint, and the components of the paint are weighed during mixing, and then mixed.
[0003] The existing mixing device usually needs to put the component materials into the barrel according to the proportioning weight before mixing the paint, and the weight of the materials is weighed by the weighing sensor in the barrel. In the document with the publication number CN221714182U, a rotary uninterrupted precise proportioning mixing device is disclosed. In the device, the materials need to be added multiple times to avoid excessive addition of materials and to reduce the materials again. However, the multiple addition process is complicated, which increases the operation time and labor cost and reduces the mixing efficiency. UTILITY MODEL CONTENT
[0004] Based on the above-mentioned technical problems of multiple addition of materials to avoid excessive addition of materials and to reduce the materials again, the utility model provides a proportioning mixing device for powder coating production.
[0005] The utility model provides a proportioning mixing device for powder coating production, which comprises
[0006] The guide box is in V-shaped structure.
[0007] Two feed hoppers are symmetrically fixed and installed on the top of the guide box.
[0008] The mounting bracket is in T-shaped structure, and the horizontal segments of the mounting bracket are respectively fixedly connected with the two feed hoppers.
[0009] Two double-piston cylinders are symmetrically arranged inside the vertical segment of the mounting bracket.
[0010] Two slide holes are symmetrically formed on the inner walls of each feed hopper, and a longitudinally extending sealing plate is fixedly arranged in each slide hole.
[0011] Each double-piston cylinder is connected with a partition plate at its two output ends, and the partition plate is slidingly arranged in the corresponding slide hole.
[0012] The partition plate is provided with a discharge hole at the top, and the sealing plate and the discharge hole form a sliding fit.
[0013] Preferably, a plurality of shunt plates are fixedly connected in the two inclined sections of the material guide box, and the shunt plates have the same inclination angle as the inclined sections of the material guide box.
[0014] Preferably, a discharge pipe is fixedly connected to the bottom of the material guide box, a stirring shaft is rotatably connected to the inner wall of the discharge pipe, and a plurality of stirring blades are arranged in the material guide box.
[0015] Preferably, a mounting plate is fixedly connected to the top of the material guide box, the top of the stirring shaft penetrates through the material guide box and extends above the material guide box, a first stepper motor is fixedly connected to the inner wall of the mounting plate, and the output end of the first stepper motor is fixedly connected to the stirring shaft.
[0016] Preferably, a plurality of discharge ports are formed in the outer wall of the discharge pipe, and a plurality of dispersion blades are fixedly connected to the outer wall of the stirring shaft.
[0017] Preferably, a plurality of fixing frames are fixedly connected to the outer wall of the discharge pipe, a plurality of interval slots are arranged on the outer wall of the discharge pipe, a gear ring is arranged on the inner wall of each interval slot, rotating sleeves are fixedly connected to the top and bottom of the gear ring, the rotating sleeves are rotatably connected to the inner wall of the discharge pipe, and the inner wall of the gear ring is fixedly connected to the stirring blades.
[0018] Preferably, the utility model also comprises a driving assembly, the driving assembly comprises a second stepper motor, the second stepper motor is fixedly installed on the outer wall of the discharge pipe, a driving shaft is fixedly connected to the output end of the second stepper motor, two supporting plates are rotatably connected to the end of the driving shaft, and a rotating shaft is rotatably connected between the two supporting plates.
[0019] Preferably, a first gear is fixedly connected to the outer wall of the driving shaft, a second gear is fixedly connected to the outer wall of the driving shaft, the second gear and the first gear are arranged in a staggered mode, a third gear is fixedly connected to the outer wall of the rotating shaft, the second gear is engaged with the third gear, and the first gear and the third gear are engaged with the gear rings respectively.
[0020] Through the above technical scheme, the utility model has the beneficial effects that:
[0021] 1. By controlling the positions of the two partition plates in the feeding hopper, the appropriate amount of material can be added at one time, and the material does not need to be added and reduced multiple times, thereby greatly simplifying the operation process, reducing the operation time and labor cost, improving the mixing efficiency, and quickly discharging the material between the two partition plates to achieve rapid unloading.
[0022] 2. The sealing plate can block the gap formed between the discharge hole and the sliding hole, and when the discharge hole at the top of the partition plate slides out of the feeding hopper, the material in the feeding hopper can be prevented from flowing out of the sliding hole.
[0023] 3. When the material enters both ends of the guide box, it can be conveyed in layers through multiple diversion plates, so that the material in the guide box can come into contact in layers and be premixed.
[0024] 3. The second stepper motor drives the first gear to rotate via the drive shaft, and the drive shaft drives the third gear to rotate via the second gear. Since the first and third gears rotate in opposite directions, they can drive adjacent gear rings to rotate rapidly in opposite directions. The gear rings drive the stirring blades to rotate, thereby improving the stirring effect and promoting thorough mixing of materials.
[0025] 4. After premixing, the material enters the feed pipe. The first step motor drives the stirring shaft to rotate, which in turn drives the dispersing blades to rotate. This allows the mixed material to be diffused out through the discharge port. The feed pipe is connected to the mixing device, and the material discharged through the feed pipe can be fully dispersed in the mixing device, which facilitates the mixing of the material. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0027] Figure 2 This is a schematic diagram of the internal structure of the present invention;
[0028] Figure 3 This is a partial structural schematic diagram of the feed hopper of this utility model;
[0029] Figure 4 This is a partial structural schematic diagram of the present invention;
[0030] Figure 5 This is a schematic diagram of the internal structure of the feed tube of this utility model;
[0031] Figure 6 This is a schematic diagram of the installation structure of the drive shaft and rotating shaft of this utility model;
[0032] Figure 7 This is a schematic diagram of the material feeding tube of this utility model.
[0033] In the diagram: 1. Feed box; 2. Feed hopper; 3. Mounting frame; 4. Double piston cylinder; 5. Partition plate; 6. Sliding hole; 7. Sealing plate; 8. Discharge hole; 9. Diverter plate; 10. Mounting plate; 11. First stepper motor; 12. Feed pipe; 1201. Spacing joint; 13. Fixing frame; 14. Gear ring; 15. Rotating sleeve; 16. Stirring shaft; 17. Discharge port; 18. Stirring blades; 19. Dispersing blades; 20. Second stepper motor; 21. Support plate; 22. Drive shaft; 23. Rotating shaft; 24. First gear; 25. Second gear; 26. Third gear. Detailed Implementation
[0034] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this utility model. In this utility model, unless otherwise expressly specified and limited, the term "fixed connection" should be interpreted broadly. For example, "fixed connection" can mean fixed installation, detachable connection, or integral; it can mean mechanical connection or electrical connection; it can mean direct connection. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] In the production and formulation process of existing anti-rust coatings for transformer oil tanks, different materials need to be weighed and mixed. Then, the mixed materials are sent to the next process for further mixing.
[0036] When adding materials, it is necessary to add them multiple times to avoid adding too much material and then reducing the amount again. However, the process of adding materials multiple times is cumbersome, increases operation time and labor costs, and reduces mixing efficiency.
[0037] like Figures 1-3 As shown, a mixing device for powder coating production includes a guide box 1, two feed hoppers 2, a mounting frame 3, and two double-piston cylinders 4; the guide box 1 has a V-shaped structure, which can gather materials; the two feed hoppers 2 are symmetrically fixedly installed on the top of the guide box 1; the mounting frame 3 has a T-shaped structure, and the two ends of the horizontal section of the mounting frame 3 are fixedly connected to the two feed hoppers 2 respectively.
[0038] Two double-piston cylinders 4 are symmetrically arranged inside the vertical section of the mounting frame 3; two sliding holes 6 are symmetrically opened on both sides of the inner wall of each feed hopper 2, and a longitudinally extending sealing plate 7 is fixedly installed in the sliding hole 6.
[0039] Each of the two output ends of the dual piston cylinder 4 is connected to a partition plate 5, which is slidably disposed in the corresponding sliding hole 6. The top of the partition plate 5 is provided with a discharge hole 8, and the sealing plate 7 forms a sliding fit with the discharge hole 8. The sealing plate 7 can block the gap formed between the discharge hole 8 and the sliding hole 6. When the discharge hole 8 at the top of the partition plate 5 slides to the outside of the feed hopper 2, it can prevent the material in the feed hopper 2 from flowing out of the sliding hole 6.
[0040] By controlling the positions of the two partition plates 5 inside the feed hopper 2, a suitable amount of material can be added at once without the need for multiple additions and subtractions, which greatly simplifies the operation process, reduces operation time and labor costs, improves mixing efficiency, and can quickly discharge the material between the two partition plates 5, achieving rapid unloading.
[0041] In this embodiment, as Figure 2As shown, multiple diversion plates 9 are fixedly connected to the two inclined sections of the feed box 1. The diversion plates 9 have the same inclination angle as the inclined sections of the feed box 1. The multiple diversion plates 9 can convey the material in layers, so that the material in the feed box 1 can be contacted in layers and premixed.
[0042] In this embodiment, as Figure 4 and Figure 5 As shown, a feeding pipe 12 is fixedly connected to the bottom of the feeding box 1, and a stirring shaft 16 is rotatably connected to the inner wall of the feeding pipe 12. Multiple stirring blades 18 are provided inside the feeding box 1. The stirring blades 18 are driven to rotate by the toothed ring 14, thereby improving the stirring effect and promoting the full mixing of materials.
[0043] In this embodiment, as Figure 4 and Figure 5 As shown, the top of the feed box 1 is fixedly connected to the mounting plate 10, the top of the stirring shaft 16 passes through the feed box 1 and extends above it, and the inner wall of the mounting plate 10 is fixedly connected to the first stepper motor 11, the output end of the first stepper motor 11 is fixedly connected to the stirring shaft 16.
[0044] In this embodiment, as Figure 5 As shown, the outer wall of the feed pipe 12 is provided with multiple discharge ports 17, and the outer wall of the stirring shaft 16 is fixedly connected with a dispersing blade 19; the dispersing blade 19 can diffuse the mixed material through the discharge ports 17. The feed pipe 12 is connected to the mixing device, and the material discharged through the feed pipe 12 can be fully dispersed in the mixing device, which facilitates the mixing of materials.
[0045] In this embodiment, as Figure 5 and Figure 7 As shown, multiple fixing brackets 13 are fixedly connected to the outer wall of the feeding pipe 12, and multiple gaps 1201 are provided on the outer wall of the feeding pipe 12. A toothed ring 14 is provided on the inner wall of each gap 1201. A rotating sleeve 15 is fixedly connected to the top and bottom of the toothed ring 14. The rotating sleeve 15 is rotatably connected to the inner wall of the feeding pipe 12, and the inner wall of the toothed ring 14 is fixedly connected to the stirring blade 18.
[0046] In this embodiment, as Figure 5 and Figure 6 As shown, it also includes a drive assembly, which includes a second stepper motor 20. The second stepper motor 20 is fixedly installed on the outer wall of the feed tube 12. The output end of the second stepper motor 20 is fixedly connected to a drive shaft 22. Two support plates 21 are rotatably connected to the end of the drive shaft 22. A rotating shaft 23 is rotatably connected between the two support plates 21. A first gear 24 is fixedly connected to the outer wall of the drive shaft 22. A second gear 25 is fixedly connected to the outer wall of the drive shaft 22. The second gear 25 and the first gear 24 are staggered. A third gear 26 is fixedly connected to the outer wall of the rotating shaft 23. The second gear 25 and the third gear 26 mesh. The first gear 24 and the third gear 26 mesh with the gear ring 14 respectively.
[0047] The first gear 24 and the third gear 26 can drive the adjacent gear ring 14 to rotate rapidly in opposite directions. The gear ring 14 drives the stirring blade 18 to rotate, thereby improving the stirring effect and promoting the full mixing of materials.
[0048] Working principle: The material is fed into the feed hopper 2. The material flows through the upper partition plate 5 in the feed hopper 2 and is blocked by the lower partition plate 5 in the feed hopper 2. The distance between the two partition plates 5 in the feed hopper 2 can be set according to the required amount of material.
[0049] The upper double piston cylinder 4 drives the upper partition plate 5 to slide along the inner wall of the sliding hole 6 in the feed hopper 2. The sealing plate 7 can block the gap formed between the discharge hole 8 and the sliding hole 6. At this time, when the discharge hole 8 at the top of the partition plate 5 slides to the outside of the feed hopper 2, it can prevent the material in the feed hopper 2 from flowing out of the sliding hole 6.
[0050] When the sliding hole 6 moves into the feed hopper 2, the amount of material between the two partition plates 5 is matched. The lower double piston cylinder 4 drives the lower partition plate 5 to slide into the feed hopper 2 until the discharge hole 8 moves into the feed hopper 2, and the material in the feed hopper 2 flows downward quickly.
[0051] When the material enters both ends of the guide box 1, it can be conveyed in layers by multiple diversion plates 9, so that the material in the guide box 1 can be in contact with each other and premixed.
[0052] The second stepper motor 20 drives the first gear 24 to rotate via the drive shaft 22. The drive shaft 22 drives the third gear 26 to rotate via the second gear 25. Since the first gear 24 and the third gear 26 rotate in opposite directions, the first gear 24 and the third gear 26 can drive the adjacent gear ring 14 to rotate rapidly in opposite directions, and the gear ring 14 drives the stirring blade 18 to rotate.
[0053] The premixed material enters the feed pipe 12. The first step motor 11 drives the stirring shaft 16 to rotate, and the stirring shaft 16 drives the dispersing blades 19 to rotate, so that the mixed material can be diffused out through the discharge port 17.
[0054] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A proportioning and mixing device for powder coating production, characterized in that, Include: Material guide box (1), the material guide box (1) is V-shaped structure; Two feed hoppers (2) are symmetrically fixedly installed on the top of the material guide box (1); Mounting bracket (3), T-shaped structure, the horizontal section of the mounting bracket (3) is respectively fixedly connected with two feed hoppers (2) at both ends; Two double-piston cylinders (4) are symmetrically arranged inside the vertical section of the mounting bracket (3); Two sliding holes (6) are symmetrically formed in the inner wall of each feed hopper (2), and a longitudinally extending sealing plate (7) is fixedly arranged in the sliding hole (6); The output end of each double-piston cylinder (4) is connected with a partition plate (5), and the partition plate (5) is slidably arranged in the corresponding sliding hole (6); A discharge hole (8) is formed in the top of the partition plate (5), and the sealing plate (7) and the discharge hole (8) are in sliding fit.
2. The proportioning and mixing device for powder coating production according to claim 1, characterized in that: A plurality of flow dividing plates (9) are fixedly connected in the two inclined sections of the material guide box (1), and the flow dividing plates (9) have the same inclination angle as the inclined sections of the material guide box (1).
3. The proportioning and mixing device for powder coating production according to claim 2, characterized in that: A discharge pipe (12) is fixedly connected to the bottom of the material guide box (1), a stirring shaft (16) is rotatably connected to the inner wall of the discharge pipe (12), and a plurality of stirring blades (18) are arranged in the material guide box (1).
4. The proportioning and mixing device for powder coating production according to claim 3, characterized in that: The top of the material guide box (1) is fixedly connected with a mounting plate (10), the top of the stirring shaft (16) penetrates through the material guide box (1) and extends above the material guide box (1), a first stepping motor (11) is fixedly connected to the inner wall of the mounting plate (10), and the output end of the first stepping motor (11) is fixedly connected with the stirring shaft (16).
5. The proportioning and mixing device for powder coating production according to claim 4, characterized in that: A plurality of discharge ports (17) are formed in the outer wall of the discharge pipe (12), and a plurality of dispersion leaves (19) are fixedly connected to the outer wall of the stirring shaft (16).
6. The proportioning and mixing device for powder coating production according to claim 5, characterized in that: A plurality of fixed frames (13) are fixedly connected to the outer wall of the discharge pipe (12), a plurality of interval slots (1201) are arranged on the outer wall of the discharge pipe (12), a gear ring (14) is arranged on the inner wall of each interval slot (1201), rotating sleeves (15) are fixedly connected to the top and bottom of the gear ring (14), the rotating sleeves (15) are rotatably connected to the inner wall of the discharge pipe (12), and the inner wall of the gear ring (14) is fixedly connected with the stirring blade (18).
7. The proportioning and mixing device for powder coating production according to claim 6, characterized in that: It also includes a driving assembly, the driving assembly includes a second stepping motor (20), the second stepping motor (20) is fixedly installed on the outer wall of the discharge pipe (12), the output end of the second stepping motor (20) is fixedly connected with a driving shaft (22), the end of the driving shaft (22) is rotatably connected with two support plates (21), and the rotating shaft (23) is rotatably connected between the two support plates (21).
8. The proportioning and mixing device for powder coating production according to claim 7, characterized in that: A first gear (24) is fixedly connected to the outer wall of the driving shaft (22), a second gear (25) is fixedly connected to the outer wall of the driving shaft (22), the second gear (25) and the first gear (24) are arranged alternately, a third gear (26) is fixedly connected to the outer wall of the rotating shaft (23), the second gear (25) and the third gear (26) are engaged, and the first gear (24) and the third gear (26) are engaged with the gear ring (14).
Citation Information
Patent Citations
Rotary uninterrupted precise proportioning mixing device
CN221714182U