Aluminum alloy cast rolling on-line carbon ash absorbing device
By designing an online carbon ash removal device for aluminum alloy casting and rolling, a scraper and a dust collector are used to remove carbon ash from the non-working surface of the rolls online, solving the problem of carbon ash accumulation and shedding on the rolls, and improving production efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-03-10
AI Technical Summary
In the continuous casting and rolling process of the aluminum deep processing industry, existing technologies cannot effectively prevent the accumulation and shedding of carbon ash on the non-working surface of the rolls, resulting in a decline in product quality and posing a danger to personnel, and online dust removal cannot be achieved.
Design an online carbon ash removal device for aluminum alloy casting and rolling, including an ash collection box, a scraper, and a vacuum cleaner. The scraper removes carbon ash from the non-working surface of the rolls and the vacuum cleaner extracts it, forming an online dynamic ash removal device.
It enables online dynamic control of carbon ash accumulation and shedding, improving production efficiency and reducing personnel risks. The materials are readily available and inexpensive, and the installation is simple, making it suitable for widespread field applications.
Smart Images

Figure CN223980845U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to aluminium alloy rolling technical field, concretely relates to an aluminium alloy casting and rolling on -line carbon dust suction device. BACKGROUND
[0002] In the aluminium deep processing industry, as the most direct and economic replacement process industry of hot rolling, continuous casting and rolling develops rapidly, and the most economical means for preventing the adhesion of aluminium plate and roller in the casting and rolling process is flame combustion, which forms a layer of carbon powder on the surface of the roller to isolate the aluminium plate and the roller and prevent adhesion. However, with the continuous breakthrough of the casting and rolling technology, the high-end development trend of products is increasingly evident, and at this time, the carbon dust problem also increasingly affects the product quality, especially the carbon dust aggregation and falling of the non-working surface of the roller directly affects the product quality.
[0003] In the aluminium processing industry, the formation of carbon dust in the production system formed by the casting and rolling production process is inevitable, and the industry uses manpower to wipe and suck dust after the product is taken out, but due to the limitation of the continuous casting and rolling process equipment itself, it is impossible to stop the aluminium liquid, and the aluminium material loss and danger in the working process are urgent problems at present, so it is necessary to change the method, optimize the structure, form an online wiping and dust suction device to replace the original method, and improve the production efficiency and reduce the personnel risk. Therefore, it is urgent to study the means and method of carbon dust treatment at present, form a normalized control scheme of carbon dust, and further cooperate with the conditions required for product upgrading. UTILITARIAN CONTENT
[0004] The utility model aims at providing an aluminium alloy casting and rolling on -line carbon dust suction device to solve the above problems.
[0005] In order to achieve the above purpose, the utility model adopts the technical scheme that:
[0006] An aluminium alloy casting and rolling on -line carbon dust suction device, including the dust box and the backboard that sets up in the dust box one end, the rolling mill support is fixed on the casting and rolling mill frame, the inside of the dust box is provided with the dust accumulation groove, the dust accumulation groove is open in the end far from the backboard, the dust accumulation groove is clamped and set in the scraper, the protruding end of the scraper is located in the outside of the dust accumulation groove, the bottom surface and the end face of the protruding end of the scraper are provided with the chamfer of 30 DEG, the top surface of the dust accumulation groove is provided with the through -hole, the through -hole is worn and is provided with the dust collector connector, the backboard is uniformly provided with the fastening hole, and the fastening hole is provided with the connecting mechanism for connecting the backboard and the rolling mill support.
[0007] In order to further realize the utility model, the connecting plate is arranged between the dust box and the backplate, and the bottom surfaces of the dust box, the connecting plate and the backplate are on the same plane.
[0008] In order to further realize the utility model, the aperture of the through -hole is φ20.
[0009] In order to further realize the utility model, the aperture of the fastening hole is φ10, and the spacing between adjacent fastening holes is 90mm.
[0010] In order to further realize the utility model, the scraper is made of hard high-temperature-resistant rubber.
[0011] In order to further realize the utility model, the thickness of the dust accumulation groove is greater than the thickness of the scraper.
[0012] The utility model has the beneficial effects that, compared with the prior art:
[0013] The utility model discloses a rolling mill stand welded on a continuous casting and rolling mill frame is used to install and fix the dust accumulation box, when the roller works, the scraper scrapes the carbon ash on the non-working surface of the roller and makes it fall into the dust accumulation groove, and the dust collector connector separates the carbon ash from the dust accumulation groove.
[0014] The utility model discloses a set of on-line dynamic dust cleaning equipment formed by combining the original method, which realizes dynamic control of carbon ash accumulation and falling of the non-working surface of the continuous casting and rolling roller by using scraping, collecting and suction.
[0015] The utility model discloses a set of on-line dynamic dust cleaning equipment formed by combining the original method, which realizes dynamic control of carbon ash accumulation and falling of the non-working surface of the continuous casting and rolling roller by using scraping, collecting and suction. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the installation state diagram of the utility model;
[0017] Figure 2 It is Figure 1 the oblique view;
[0018] Figure 3 It is Figure 2 the local enlarged view of the utility model;
[0019] Figure 4 It is the structure schematic view of the utility model;
[0020] The meanings of the reference signs are as follows: 1, rolling mill stand; 2, dust accumulation box; 3, back plate; 4, continuous casting and rolling mill frame; 5, dust accumulation groove; 6, scraper; 7, through hole; 8, dust collector connector; 9, fastening hole; 10, connecting plate; 11, roller. DETAILED DESCRIPTION
[0021] The utility model will be further explained in connection with the drawings and specific embodiments.
[0022] For example, Figures 1-4As shown, an online carbon ash collection device for aluminum alloy casting and rolling includes a rolling mill support 1, an ash collection box 2, and a back plate 3 disposed at one end of the ash collection box 2. A connecting plate 10 is disposed between the ash collection box 2 and the back plate 3. The bottom surfaces of the ash collection box 2, the connecting plate 10, and the back plate 3 are on the same plane. The rolling mill support 1 is fixed to the casting and rolling mill archway 4. An ash collection trough 5 is disposed inside the ash collection box 2. The end of the ash collection trough 5 away from the back plate 3 is open. A scraper 6 is installed inside the ash collection trough 2. The thickness of the ash collection trough 5 is greater than the thickness of the scraper 6. The scraper 6 is made of hard, high-temperature resistant rubber. The extended end of the scraper 6 is located outside the ash collection trough 5. A 30° chamfer is set between the bottom surface of the scraper 6 and the end face of the extended end. A through hole 7 is set on the top surface of the ash collection trough 2. The diameter of the through hole 7 is φ20. A vacuum cleaner connector 8 is inserted into the through hole 7. Fastening holes 9 are evenly arranged on the back plate 3. The diameter of the fastening holes 9 is φ10. The spacing between adjacent fastening holes 9 is 90mm. A connecting mechanism is set in the fastening hole 9 to connect the back plate 3 and the rolling mill support 1.
[0023] Before operation, use screws, bolts and other connecting mechanisms to connect the back plate 3 to the mill support 1, and adjust the position of the ash collection box 2 to ensure that the scraper 6 contacts the roll 11 and is then fixed.
[0024] When the roll 11 is working, the vacuum cleaner is started, and the scraper 6 scrapes the carbon ash off the non-working surface of the roll 11 so that it falls into the ash collection trough 2. The vacuum cleaner connector 8 extracts the carbon ash from the ash collection trough 2.
Claims
1. A carbon absorption ash device for aluminum alloy cast-rolling on-line, characterized in that: The utility model relates to a dust collecting box for continuous casting and rolling machine, including rolling mill support (1), dust collecting box (2) and set up at dust collecting box (2) one end backboard (3), rolling mill support (1) is fixed on the frame (4) of casting and rolling machine, the inside dust collecting box (2) is provided with dust collecting groove (5), and the one end of dust collecting groove (5) away from backboard (3) is open, and the inside dust collecting groove (5) is clamped with scraper (6), and the protruding end of scraper (6) is located in the outside dust collecting groove (5), and the bottom surface of scraper (6) and the end face between protruding end are provided with 30 ° chamfer, and the top surface of dust collecting groove (5) is provided with through -hole (7), dust collector connector (8) is passed in through -hole (7), and backboard (3) is evenly provided with fastening hole (9), and fastening hole (9) is provided with connecting mechanism for connecting backboard (3) and rolling mill support (1).
2. The aluminum alloy cast-rolling on-line carbon absorption ash device according to claim 1, characterized in that: Connecting plate (10) is arranged between the dust collecting box (2) and the backboard (3), and the bottom surfaces of the dust collecting box (2), the connecting plate (10) and the backboard (3) are on the same plane.
3. The aluminum alloy cast-rolling on-line carbon absorption ash device according to claim 1 or 2, characterized in that: The diameter of the through hole (7) is φ20.
4. The aluminum alloy cast-rolling on-line carbon absorption ash device of claim 3, wherein: The diameter of the fastening hole (9) is φ10, and the distance between adjacent fastening holes (9) is 90mm.
5. The aluminum alloy cast-rolling on-line carbon absorption ash device of claim 3, wherein: The scraper (6) is made of hard high-temperature-resistant rubber.
6. The aluminum alloy cast-rolling on-line carbon absorption ash device of claim 4, wherein: The thickness of the dust collecting groove (5) is greater than the thickness of the scraper (6).