Semi-automatic filtering and cleaning device for desulfurization of lead-acid battery
By designing a semi-automatic desulfurization filtration and cleaning device for lead-acid batteries, combining acoustic cleaning and rotary cleaning structures, the problem of difficult lead sulfate removal was solved, achieving thorough cleaning and efficient recycling of lead-acid batteries.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-03-10
AI Technical Summary
In existing lead-acid batteries, lead sulfate is difficult to completely remove during the deacidification and discharge separation process, resulting in incomplete cleaning of impurities, low recycling efficiency, and a lack of integrated semi-automatic devices.
Design a semi-automatic desulfurization and filtration cleaning device for lead-acid batteries, combining acoustic cleaning and rotary cleaning structures. The device uses an oscillator for acoustic vibration and rotational separation, and a filter for impurity filtration. The cleaning system is constructed using acid-resistant PVC material.
This technology enables thorough cleaning of lead-acid batteries, improves the effectiveness and efficiency of recycling, and solves the problems of poor performance and low efficiency in existing technologies.
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Figure CN223980848U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of battery repair especially relates to a lead -acid battery desulfurization semi -automatic filter cleaning device. BACKGROUND
[0002] The repair of waste lead -acid battery refers to a series of treatment to the lead -acid battery that has been used for a period of time, performance decline or unable to charge, to restore its partial or all performance.
[0003] The lead -acid battery in the prior art is separated during the deacidification and discharging process, although the ultrasonic method is used, but usually only the lead sulfate in the battery falls at the bottom of the battery, which leads to that the impurities cannot be completely cleaned, the service life of the battery is reduced during recycling, and the existing market lacks an integrated semi -automatic device for battery filtering and desulfurization cleaning, leading to the problem of low recycling efficiency of the battery.
[0004] Therefore, a lead -acid battery desulfurization semi -automatic filter cleaning device is provided, which has a sound cleaning structure and a rotary cleaning and filtering structure, and solves the problems of poor effect and low efficiency in the battery recycling process in the prior art. UTILITY MODEL CONTENTS
[0005] In order to overcome the problem that the existing lead -acid battery cannot completely fall off the lead sulfate during the treatment process by using the sound device alone, and the recycling efficiency of the battery is low, therefore, a lead -acid battery desulfurization semi -automatic filter cleaning device is provided,
[0006] The technical scheme of the utility model is: a lead -acid battery desulfurization semi -automatic filter cleaning device, comprising a liquid storage box, a circular ring placing frame and a sound cleaning assembly, the upper end of the liquid storage box is provided with the sound cleaning assembly, the sound cleaning assembly is in a frame type and the oscillator is located at the four corners of the frame body, two adjacent oscillators are fixedly connected through a support frame, the first connecting block is fixedly connected to the support frame close to the center of the frame body, the four first connecting blocks are fixedly connected to the liquid storage cylinder at one end close to each other, the rear end of the liquid storage cylinder penetrates a flow channel, the inner wall of the flow channel is fixedly connected with a ring flow box, the inner wall of the ring flow box is rotatably provided with a rotating column, the outer wall of the rotating column is fixedly connected with four second connecting blocks which are evenly distributed in the liquid storage cylinder, the end of the second connecting block away from the axis of the rotating column is provided with a limiting groove, the third connecting block is slidably arranged on the limiting groove, the four third connecting blocks are fixedly connected with the circular ring placing frame at one end away from each other, and the outer wall of the circular ring placing frame is provided with evenly distributed battery placing grooves.
[0007] Preferably, the front end of the liquid storage box is fixedly connected with a first communication pipe, and a plurality of filters are arranged on the first communication pipe in a straight line.
[0008] Preferably, the rear end of the liquid storage box is fixedly connected with a fixing block, the upper end of the fixing block is fixedly connected with a speed reducer, the output shaft of the speed reducer is fixedly connected with a first belt pulley at the front end, the outer wall of the rotating column is fixedly connected with a second belt pulley, and the second belt pulley and the first belt pulley are jointly sleeved with a triangular belt.
[0009] Preferably, the front end of the four third connecting blocks is jointly fixedly connected with a fixing ring, the front end of the liquid storage cylinder is rotatably provided with a cover, a limiting column is slidably arranged at the axis line of the cover in a through manner, the outer wall of the limiting column is attached to the inner wall of the fixing ring, and the rear end of the cover is attached to the front end of the circular ring placement rack.
[0010] Preferably, the upper end of the liquid storage box is provided with a water pump, the input end of the water pump is fixedly connected to the liquid storage box in a through manner, the output end of the water pump is fixedly connected with a third communication pipe in a through manner, and the other end of the third communication pipe is connected with the annular flow-through box in a through manner.
[0011] Preferably, the front end of the annular flow-through box is provided with uniformly distributed liquid outlet grooves in a through manner.
[0012] Preferably, the distal end of the first communication pipe is fixedly connected with a second communication pipe in a through manner, and the other end of the second communication pipe is connected with the outer wall of the liquid storage cylinder in a through manner.
[0013] Preferably, the components of the device that come into contact with the cleaning liquid are made of PVC acid-resistant material.
[0014] The device has the advantages that: the lead-acid battery is subjected to uncapping treatment, and then is placed on the battery placement groove; the battery in the liquid storage cylinder is washed through the rotation of the circular ring placement rack and the liquid outlet grooves on the annular flow-through box; then the battery in the liquid storage cylinder is subjected to sound wave vibration cleaning by simultaneously starting the oscillator; the battery separates mixed impurities through vibration and rotation; the impurities in the liquid are filtered through the filter; and the battery is subjected to cyclic cleaning, thereby solving the problems of poor effect and low efficiency of the battery recycling treatment device. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 Fig. 1 is a perspective view of a lead-acid battery desulfurization semi-automatic filtering and cleaning device according to the present application;
[0016] Figure 2 Fig. 4 is a perspective view of a sound wave cleaning assembly of a lead-acid battery desulfurization semi-automatic filtering and cleaning device according to the present application;
[0017] Figure 3 Fig. 5 is a cross-sectional view of a lead-acid battery desulfurization semi-automatic filtering and cleaning device according to the present application;
[0018] Figure 4The utility model discloses a kind of driving placement subassemblies of lead-acid battery desulfurization semi-automatic filter cleaning device of stereoscopic split configuration schematic diagram of demonstration.
[0019] The marks in the drawing are: 1, liquid storage box; 101, oscillator; 102, support frame; 103, first connecting block; 2, first communication pipe; 201, speed reducer motor; 202, first belt pulley; 203, rotating column; 204, second belt pulley; 205, triangular belt; 206, second connecting block; 207, limiting groove; 208, third connecting block; 209, circular ring placement frame; 210, battery placement groove; 211, fixed ring; 3, filter; 4, second communication pipe; 5, liquid storage cylinder; 6, flow-through groove; 7, fixed block; 8, water pump; 9, third communication pipe; 10, annular flow-through box; 11, liquid outlet groove; 12, cover; 13, limiting column. DETAILED DESCRIPTION
[0020] The utility model is further illustrated below in combination with drawings and examples.
[0021] Please refer to Figures 1-4 The utility model provides a kind of lead-acid battery desulfurization semi-automatic filter cleaning device, including liquid storage box 1, still including circular ring placement frame 209 and sonic cleaning assembly, the upper end of liquid storage box 1 is provided with sonic cleaning assembly, sonic cleaning assembly is frame type and oscillator 101 is located at the four corners of frame body, two adjacent oscillators 101 are fixedly connected by support frame 102, support frame 102 is close to the center of frame body and is fixedly connected with first connecting block 103, four first connecting blocks 103 are fixedly connected with liquid storage cylinder 5 at the end close to each other, the rear end of liquid storage cylinder 5 is penetrated and is provided with flow-through groove 6, the inner wall of flow-through groove 6 is fixedly connected with annular flow-through box 10, rotating column 203 is rotationally arranged on the inner wall of annular flow-through box 10, the outer wall of rotating column 203 is fixedly connected with four second connecting blocks 206 evenly distributed in liquid storage cylinder 5, the end of second connecting block 206 away from the axis of rotating column 203 is provided with limiting groove 207, third connecting block 208 is slidably arranged on limiting groove 207, the end of four third connecting blocks 208 away from each other is fixedly connected with circular ring placement frame 209, the outer wall of circular ring placement frame 209 is provided with evenly distributed battery placement groove 210, by uncapping treatment to lead-acid battery, then it is placed on battery placement groove 210, by the rotation of circular ring placement frame 209 and the liquid outlet groove 11 on annular flow-through box 10, battery in liquid storage cylinder 5 is washed, then by simultaneously starting oscillator 101, battery in liquid storage cylinder 5 is cleaned by sonic vibration, so that battery is separated by vibration and rotation, and mixed impurities are separated, then by filter 3, impurities in liquid are filtered, to be cleaned in cycle, solve the problem of poor effect and low efficiency of battery recycling device.
[0022] Please refer toFigures 1-2 In the embodiment, the front end of the liquid storage box 1 is throughly connected with the first communication pipe 2, a plurality of filters 3 are arranged on the first communication pipe 2 in a straight line, the upper end of the liquid storage box 1 is provided with a water pump 8, the input end of the water pump 8 is throughly connected with the liquid storage box 1, the output end of the water pump 8 is throughly connected with the third communication pipe 9, the other end of the third communication pipe 9 is throughly connected with the annular flow box 10, the front end of the annular flow box 10 is provided with uniformly distributed liquid outlet grooves 11, the water pump 8 draws the cleaning liquid in the liquid storage box 1 into the annular flow box 10 through the third communication pipe 9, and then flows into the liquid storage cylinder 5 through the liquid outlet grooves 11 on the annular flow box 10, the end of the first communication pipe 2 is throughly connected with the second communication pipe 4, the other end of the second communication pipe 4 is throughly connected with the lower part of the outer wall of the liquid storage cylinder 5, the cleaning liquid in the liquid storage cylinder 5 flows into the subsequent filter 3 through the second communication pipe 4 for filtration, and then is circulated and cleaned by the water pump 8, and the components of the device in contact with the cleaning liquid are made of PVC acid-resistant material.
[0023] Please refer to Figures 2-4 In the embodiment, the rear end of the liquid storage box 1 is fixedly connected with the fixing block 7, the upper end of the fixing block 7 is fixedly connected with the speed reducer motor 201, the output shaft of the speed reducer motor 201 is fixedly connected with the first belt pulley 202 at the front end of the outer wall, the outer wall of the rotating column 203 is fixedly connected with the second belt pulley 204, the second belt pulley 204 and the first belt pulley 202 are jointly sleeved with the triangular belt 205, the speed reducer motor 201 is turned on, the output shaft of the speed reducer motor 201 drives the first belt pulley 202 to rotate, thereby driving the rotating column 203 on the second belt pulley 204 to rotate through the triangular belt 205, thereby rotating and cleaning the battery on the battery placing groove 210 in the liquid storage cylinder 5, the front end of the four third connecting blocks 208 is jointly fixedly connected with the fixing ring 211, the front end of the liquid storage cylinder 5 is rotatably provided with the cover 12, the axis line of the cover 12 is throughly and slidably provided with the limiting column 13, the outer wall of the limiting column 13 is attached to the inner wall of the fixing ring 211, the front end of the rear end annular placing frame 209 of the cover 12 is attached, when loading is needed, the limiting column 13 is pulled out, then the cover 12 is turned over, the annular placing frame 209 is pulled out from the liquid storage cylinder 5, then the battery is inserted into the battery placing groove 210, and then the third connecting block 208 on the annular placing frame 209 is inserted into the liquid storage cylinder 5 along the limiting groove 207, and then the cover 12 is closed to seal the liquid storage cylinder 5.
[0024] When desulfurization of lead-acid batteries is required, an appropriate amount of desulfurizing agent is poured into the storage box 1. The batteries are then opened and evenly inserted into the battery placement slots 210 on the annular placement rack 209. The third connecting block 208 on the annular placement rack 209 is then slid into place along the limiting groove 207 on the second connecting block 206. The storage cylinder 5 is then closed by rotating the sealing cap 12. The limiting post 13 is inserted into the fixing ring 211 to limit the front end of the annular placement rack 209. The liquid in the storage box 1 is then pumped into the annular flow box 10 along the third connecting pipe 9 by the water pump 8. The liquid exits through the outlet trough 11. The liquid flows into the storage tank 5 to contact the lead-acid battery. At the same time, the geared motor 201 is turned on, so that the output shaft of the geared motor 201 drives the first pulley 202 to rotate. Then, the rotating column 203 is driven to rotate through the V-belt 205, so that the lead-acid battery on the battery placement slot 210 is rotated and rinsed on the inner wall of the storage tank 5. The oscillator 101 on the sonic cleaning assembly is turned on to clean the battery and liquid in the storage tank 5 by sonic vibration. The liquid in the storage tank 5 flows into the filter 3 through the second connecting pipe 4 for multiple filtrations. Then, the filtered liquid flows into the storage box 1 through the first connecting pipe 2 for circulating cleaning.
[0025] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A kind of lead-acid battery desulfurization semi-automatic filtering cleaning device, including liquid storage box (1), it is characterized in that: The application also comprises a circular ring placing rack (209) and a sonic cleaning assembly, the upper end of the liquid storage box (1) is provided with the sonic cleaning assembly, the sonic cleaning assembly is in a frame type and the oscillators (101) are located at the four corners of the frame body, two adjacent oscillators (101) are fixedly connected through a support frame (102), the first connecting block (103) is fixedly connected to the support frame (102) close to the center of the frame body, the four first connecting blocks (103) are fixedly connected to the liquid storage cylinder (5) at one end close to each other, the rear end of the liquid storage cylinder (5) is provided with a flow-through groove (6), the inner wall of the flow-through groove (6) is fixedly connected with an annular flow-through box (10), the inner wall of the annular flow-through box (10) is rotatably provided with a rotating column (203), the outer wall of the rotating column (203) is fixedly connected with four second connecting blocks (206) which are uniformly distributed in the liquid storage cylinder (5), the end of the second connecting block (206) away from the axis of the rotating column (203) is provided with a limiting groove (207), the third connecting block (208) is slidably arranged on the limiting groove (207), the four third connecting blocks (208) are fixedly connected with the circular ring placing rack (209) at one end away from each other, and the outer wall of the circular ring placing rack (209) is provided with uniformly distributed battery placing grooves (210).
2. The semi-automatic filtering and cleaning device for lead-acid battery desulfation according to claim 1, characterized in that: The first communication pipe (2) is fixedly connected to the front end of the liquid storage box (1), and a plurality of filters (3) are arranged on the first communication pipe (2) and are linearly distributed.
3. The semi-automatic filtering and cleaning device for lead-acid battery desulfation according to claim 1, characterized in that: The rear end of the liquid storage box (1) is fixedly connected with a fixing block (7), the upper end of the fixing block (7) is fixedly connected with a speed reducer (201), the output shaft of the speed reducer (201) is fixedly connected with a first belt pulley (202), the outer wall of the front end of the output shaft of the speed reducer (201) is fixedly connected with a second belt pulley (204), and the outer wall of the rotating column (203) is fixedly connected with the second belt pulley (204).
4. The semi-automatic filtering and cleaning device for lead-acid battery desulfation according to claim 1, characterized in that: The front end of the four third connecting blocks (208) is fixedly connected with a fixing ring (211), the front end of the liquid storage cylinder (5) is rotatably provided with a cover (12), the axis of the cover (12) is slidably provided with a limiting column (13), the outer wall of the limiting column (13) is attached to the inner wall of the fixing ring (211), and the front end of the circular ring placing rack (209) is attached to the rear end of the cover (12).
5. The semi-automatic filtering and cleaning device for lead-acid battery desulfation according to claim 1, characterized in that: The upper end of the liquid storage box (1) is provided with a water pump (8), the input end of the water pump (8) is fixedly connected to the liquid storage box (1), the output end of the water pump (8) is fixedly connected with a third communication pipe (9), and the other end of the third communication pipe (9) is connected with the annular flow-through box (10).
6. The semi-automatic filtering and cleaning device for lead-acid battery desulfation according to claim 1, characterized in that: The front end of the annular flow-through box (10) is provided with uniformly distributed liquid outlet grooves (11).
7. The semi-automatic filtering and cleaning device for desulfurization of lead-acid batteries according to claim 2, characterized in that: The end of the first communication pipe (2) is fixedly connected with a second communication pipe (4), and the other end of the second communication pipe (4) is connected with the outer wall of the lower part of the liquid storage cylinder (5).
8. The semi-automatic filtering and cleaning device for lead-acid battery desulfation according to claim 1, characterized in that: The components of the device in contact with the cleaning liquid are made of PVC acid-resistant material.