High-yield carding machine fixed rack flat clothing processing device
By designing a processing device that includes a base box, a fixing plate, a mesh box, an ultrasonic generator, and a spray drying structure, the problems of inconvenient handling and cleaning, as well as limited cleaning effect in existing devices, have been solved, enabling convenient cleaning of the fixed rack cover plate needle cloth and filtration and purification of the cleaning solution.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2026-03-10
AI Technical Summary
The existing high-yield carding machine fixed rack cover plate card cloth processing device is inconvenient for picking up, soaking and ultrasonic cleaning, and it is difficult to carry out vibration to prevent gaps, drain water, spray and air dry. The cleaning effect is limited, and it is inconvenient to filter and purify the cleaning solution before discharge.
A processing device was designed, comprising a base box, a fixing plate, a mesh box, an ultrasonic generator, a spray drying structure, and a filtration and purification system. Through components such as an electric telescopic rod, a vibrator, a spray head, and an exhaust fan, the device enables convenient cleaning, spray drying, and filtration and purification of the cleaning solution for the fixed rack cover plate needle cloth.
It enables convenient handling, soaking, ultrasonic cleaning, vibration to prevent gaps, and water draining and spray drying of the fixed rack cover plate needle cloth, improving the cleaning effect and facilitating the filtration, purification and discharge of the cleaning solution.
Smart Images
Figure CN223980882U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a cotton carding machine technical field, concretely to a kind of high-yield cotton carding machine fixed rack cover plate clothing processing device. BACKGROUND
[0002] Cotton carding machine is used for processing cotton fiber and chemical fiber textile machinery, to improve semi-product sliver and yarn quality, generally adopt to install front and rear fixed rack cover plate clothing on cotton carding machine, to improve fiber carding degree, and fixed rack cover plate clothing precision machining process includes pretreatment, precision blanking, multi-stage processing, heat treatment, fine grinding, online quality control, assembly debugging and packaging etc.
[0003] But existing high-yield cotton carding machine fixed rack cover plate clothing processing device, in use process, still have some problems, such as general inconvenience to take and place, soak and ultrasonic cleaning fixed rack cover plate clothing, and it is inconvenient to carry out vibration gap prevention and water draining, spraying and air drying to fixed rack cover plate clothing, cleaning effect is limited, and it is inconvenient to filter purification and discharge cleaning liquid, therefore, we propose a kind of high-yield cotton carding machine fixed rack cover plate clothing processing device, to facilitate the problems raised in the above. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of high-yield cotton carding machine fixed rack cover plate clothing processing device, to solve the problems raised in the above background art that existing high-yield cotton carding machine fixed rack cover plate clothing processing device, in use process, still have some problems, such as general inconvenience to take and place, soak and ultrasonic cleaning fixed rack cover plate clothing, and it is inconvenient to carry out vibration gap prevention and water draining, spraying and air drying to fixed rack cover plate clothing, cleaning effect is limited, and it is inconvenient to filter purification and discharge cleaning liquid.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of high-yield cotton carding machine fixed rack cover plate clothing processing device, including bottom box, the fixed plate of bottom box outer upper side fixed connection and the net box of bottom box nested settings;
[0006] Further comprising:
[0007] The upper end outside of the net box is provided with adjustable receiving structure, and the ultrasonic generator embeddedly connected with the bottom box is symmetrically installed below the net box;
[0008] The fixed plate is provided with the spraying air drying structure for fixed rack cover plate clothing, and the controller is embeddedly installed in the right rear end inside of fixed plate.
[0009] Preferably, the receiving structure comprises a partition rod, a connecting plate, a support plate, a receiving rod, a vibrator and an electric telescopic rod, and the partition rod is fixedly connected to the net cage at equal intervals, and the connecting plate is fixedly connected to the upper end outside of the net cage symmetrically, and the support plate is arranged below the connecting plate and outside the net cage.
[0010] Preferably, the receiving structure comprises a partition rod, a connecting plate, a support plate, a receiving rod, a vibrator and an electric telescopic rod, and the partition rod is fixedly connected to the net cage at equal intervals, and the connecting plate is fixedly connected to the upper end outside of the net cage symmetrically, and the support plate is arranged below the connecting plate and outside the net cage.
[0011] Preferably, the receiving structure comprises a partition rod, a connecting plate, a support plate, a receiving rod, a vibrator and an electric telescopic rod, and the partition rod is fixedly connected to the net cage at equal intervals, and the connecting plate is fixedly connected to the upper end outside of the net cage symmetrically, and the support plate is arranged below the connecting plate and outside the net cage.
[0012] Preferably, the receiving structure comprises a partition rod, a connecting plate, a support plate, a receiving rod, a vibrator and an electric telescopic rod, and the partition rod is fixedly connected to the net cage at equal intervals, and the connecting plate is fixedly connected to the upper end outside of the net cage symmetrically, and the support plate is arranged below the connecting plate and outside the net cage.
[0013] Preferably, the receiving structure comprises a partition rod, a connecting plate, a support plate, a receiving rod, a vibrator and an electric telescopic rod, and the partition rod is fixedly connected to the net cage at equal intervals, and the connecting plate is fixedly connected to the upper end outside of the net cage symmetrically, and the support plate is arranged below the connecting plate and outside the net cage.
[0014] Preferably, the receiving structure comprises a partition rod, a connecting plate, a support plate, a receiving rod, a vibrator and an electric telescopic rod, and the partition rod is fixedly connected to the net cage at equal intervals, and the connecting plate is fixedly connected to the upper end outside of the net cage symmetrically, and the support plate is arranged below the connecting plate and outside the net cage.
[0015] Compared with the prior art, the high-yield carding machine fixed rack cover plate needle cloth processing device has the advantages that the fixed rack cover plate needle cloth can be conveniently taken, placed, soaked, ultrasonically cleaned, vibrated to prevent gap and drained, and the cleaning effect is good, and the cleaning liquid can be conveniently filtered, purified and discharged.
[0016] 1. The receiving structure comprises a bottom box, a fixed plate, a net cage and a partition rod, the fixed plate is fixedly connected to the bottom box, the net cage is nested in the bottom box and fixedly connected to the partition rod at equal intervals, the upper end outside of the net cage is fixedly connected to the connecting plate symmetrically, the support plate is arranged below the connecting plate and fixedly connected to the partition rod, the middle upper side of the support plate is fixedly connected to the electric telescopic rod embedded in the fixed plate, and the lower outside of the connecting plate is fixedly connected to the vibrator embedded in the support plate.
[0017] 2. The utility model provides a fixed plate, roof, shower head and water pipe are provided with, because the symmetrical fixed plate of roof is fixed, the roof lower fixed connection has the shower head of upper end inside screw thread connection water pipe, and the left and right two ends of fixed plate inside slope installation has the exhaust fan, the dustproof net of exhaust fan outside is fixed with fixed plate, thus it is convenient to spray and air -dry to fixed rack cover cloth.
[0018] 3. The utility model provides a electromagnetic valve, transfer box, drain pipe and filter screen are provided with, because the front lower end inside of bottom box inlay installation has electromagnetic valve, electromagnetic valve front is provided with the transfer box of fixed connection with bottom box, and the drain pipe of threaded connection has in the front end of transfer box, the filter screen and purification board of nest fit have in transfer box, thus it is convenient to filter purification and discharge again to cleaning fluid. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the front view three-dimensional structure schematic diagram of the utility model;
[0020] Figure 2 It is the front view cross section structure schematic diagram of the utility model;
[0021] Figure 3 It is the rear view structure schematic diagram of the utility model;
[0022] Figure 4 It is the side view three-dimensional structure schematic diagram of the utility model of support plate connection with the support rod;
[0023] Figure 5 It is the side view cross section three-dimensional structure schematic diagram of the utility model of transfer box connection with the filter screen.
[0024] In the drawing: 1, bottom box; 2, fixed plate; 3, net box; 4, spacer; 5, connecting plate; 6, support plate; 7, support rod; 8, vibrator; 9, electric telescopic rod; 10, ultrasonic generator; 11, controller; 12, roof; 13, shower head; 14, water pipe; 15, exhaust fan; 16, dust screen; 17, electromagnetic valve; 18, transfer box; 19, drain pipe; 20, filter screen; 21, purification board; 22, box cover. DETAILED DESCRIPTION
[0025] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0026] Please refer to Figures 1-5This utility model provides a technical solution: a high-yield carding machine fixed rack cover plate needle cloth processing device, including a base box 1, a fixing plate 2, a wire mesh box 3, a partition rod 4, a connecting plate 5, a support plate 6, a receiving rod 7, a vibrator 8, an electric telescopic rod 9, an ultrasonic generator 10, a controller 11, a top plate 12, a spray head 13, a water pipe 14, an exhaust fan 15, a dustproof net 16, a solenoid valve 17, a transfer box 18, a drain pipe 19, a filter screen 20, a purification plate 21, and a box cover 22. The fixing plate 2 is fixedly connected to the upper side of the base box 1, and the wire mesh box 3 is nested inside the base box 1. The upper outer side of the wire mesh box 3 is provided with An adjustable receiving structure is provided, and ultrasonic generators 10 are symmetrically installed under the net box 3 and embedded in the bottom box 1. The receiving structure includes partition rods 4, connecting plates 5, support plates 6, receiving rods 7, vibrators 8 and electric telescopic rods 9. The partition rods 4 are fixedly connected to the net box 3 at equal intervals. A spray drying structure for fixing the toothed cover plate needle cloth is provided in the fixing plate 2. A controller 11 is embedded in the inner side of the right rear end of the fixing plate 2. The spray drying structure includes a top plate 12, spray heads 13, water pipes 14, exhaust fans 15 and dustproof nets 16. The top plate 12 is symmetrically fixed to the upper and lower sides of the fixing plate 2.
[0027] To address the problems in existing technologies, such as the inconvenience of handling, soaking, and ultrasonically cleaning the fixed rack cover plate needle cloth; the inconvenience of vibration to prevent gaps, draining, spraying, and air-drying the fixed rack cover plate needle cloth; the limited cleaning effect; and the inconvenience of filtering, purifying, and discharging the cleaning solution, this embodiment adopts the following technical solution, such as... Figure 1 , Figure 2 , Figure 3 and Figure 4 The operator first places the fixed rack cover cloth to be cleaned into the mesh box 3 nested inside the bottom box 1, and places it in a divided manner by the spacers 4 fixed at equal intervals inside the mesh box 3. Then, the operator can control the electric telescopic rods 9 embedded in the inner side of the left and right ends of the fixed plate 2 through the controller 11 embedded in the inner side of the right rear end of the fixed plate 2. The electric telescopic rods 9 drive the support plate 6 fixedly connected below it, and lower it under the locking limit of the connecting rod 7 passing through the support plate 6. Since the connecting plate 5 fixedly connected to the mesh box 3 is attached to the support plate 6, and the connecting plate 5 is attached to the bottom of the support plate 3, the operator can control the electric telescopic rods 9 embedded in the inner side of the left and right ends of the fixed plate 2. The vibrator 8 inside the support plate 6, through the operation of the electric telescopic rod 9, facilitates the support plate 6 to drive the mesh box 3 to descend via the connecting plate 5, so that the fixed rack cover plate needle cloth inside the mesh box 3 is immersed in the cleaning solution in the bottom box 1. Then, the ultrasonic generator 10 fixedly installed on the inner side of the lower end of the bottom box 1 can be controlled by the controller 11 to perform ultrasonic cleaning of the fixed rack cover plate needle cloth. Then, the vibrator 8 can be controlled by the controller 11 to perform operation, so that the vibrator 8 drives the mesh box 3 to vibrate via the connecting plate 5 attached to it, so as to achieve the purpose of preventing gaps in the fixed rack cover plate needle cloth and avoiding the residue of uncleaned parts.
[0028] like Figure 1 , Figure 2 and Figure 3 After ultrasonic cleaning of the fixed rack cover plate needle cloth, the electric telescopic rod 9 can be controlled by the controller 11 to raise the mesh box 3 for drainage. Water can then be introduced through the water pipe 14 so that the spray head 13 fixedly supported under the top plate 12 can spray the mesh box 3 below, achieving the purpose of spraying and rinsing the fixed rack cover plate needle cloth inside the mesh box 3. The exhaust fan 15 installed at the inner side of the left and right ends of the fixed plate 2 can also be controlled by the controller 11. Since the exhaust fan 15 is equipped with a dustproof net 16 fixedly connected to the fixed plate 2, it is convenient for the exhaust fan 15 to blow the outside air filtered by the dustproof net 16 to the mesh box 3 to dry the fixed rack cover plate needle cloth inside the mesh box 3, so that the fixed rack cover plate needle cloth can be removed for the next step of operation.
[0029] like Figure 2 , Figure 3 and Figure 5 After the device cleans and dries the needle cloth on the fixed rack cover plate, the solenoid valve 17 fixedly installed on the inner side of the lower front end of the base box 1 can be controlled by the controller 11 to operate, so that the base box 1 is connected to the transfer box 18 fixedly connected to its front. Since the drain pipe 19 is threadedly connected to the inner front end of the transfer box 18, and the filter screen 20 and the purification plate 21 are nested and attached inside the transfer box 18, and the box cover 22 is fixedly connected to the filter screen 20 and attached to the transfer box 18, it is convenient to filter and purify the cleaning liquid through the filter screen 20 and the purification plate 21, and then discharge it through the drain pipe 19. It is also convenient to remove the filter screen 20 through the box cover 22 to clean the filtered material, and then remove the purification plate 21 for replacement. All the electrical components mentioned above are existing technologies and will not be described in detail here.
[0030] The contents not described in detail in this specification are existing technologies known to those skilled in the art. All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A high-yield carding machine fixed rack cover plate needle cloth processing device, comprising a bottom box (1), a fixed plate (2) fixedly connected to the upper side outside of the bottom box (1), and a net box (3) nested in the bottom box (1); characterized in that Further comprising: The upper end outside of the net box (3) is provided with an adjustable receiving structure, and the net box (3) is symmetrically provided below with an ultrasonic generator (10) embeddedly connected with the bottom box (1); The fixed plate (2) is provided with a spray air drying structure for fixing the rack cover plate needle cloth, and a controller (11) is embeddedly installed at the right rear end inside of the fixed plate (2).
2. A high-production card fixed-bar cover plate clothing processing apparatus according to claim 1 characterized in that: The receiving structure comprises a partition rod (4), a connecting plate (5), a supporting plate (6), a receiving rod (7), a vibrator (8), and an electric telescopic rod (9), the partition rod (4) is fixedly connected at equal intervals in the net box (3), the connecting plate (5) is symmetrically fixed to the upper end outside of the net box (3), and the supporting plate (6) is attached below the connecting plate (5) outside the net box (3); The receiving rod (7) is clamped and penetrated at the front and rear ends inside of the supporting plate (6), the upper and lower ends of the receiving rod (7) are fixedly connected with the fixed plate (2) and the bottom box (1) respectively, the vibrator (8) is installed at the front and rear ends inside of the supporting plate (6) below the connecting plate (5), and the electric telescopic rod (9) is fixedly connected to the upper side of the middle part of the supporting plate (6) and embeddedly installed with the fixed plate (2).
3. A high-production card fixed-bar cover plate clothing processing apparatus according to claim 1 characterized in that: The spray air drying structure comprises a top plate (12), a spray head (13), a water pipe (14), an exhaust fan (15), and a dust screen (16), the top plate (12) is symmetrically fixed to the upper end lower side of the fixed plate (2), the spray head (13) is fixedly connected below the top plate (12) above the net box (3), and the water pipe (14) is threadedly connected to the upper end middle inside of the spray head (13); The exhaust fan (15) is installed at the left and right ends inside of the fixed plate (2) and inclined to the net box (3), and the dust screen (16) is fixedly connected with the fixed plate (2) outside the exhaust fan (15).
4. A high-production card fixed-bar cover plate clothing processing apparatus according to claim 1 characterized in that: An electromagnetic valve (17) is fixedly installed at the front lower end inside of the bottom box (1), a transfer box (18) is fixedly connected with the bottom box (1) and arranged outside the electromagnetic valve (17), and a drain pipe (19) is threadedly connected to the front lower end inside of the transfer box (18).
5. A high producing card fixed bar flat clothing processing device according to claim 4 characterized in that: A filter screen (20) is nested and attached at the rear end inside of the transfer box (18), a purification plate (21) is arranged in front of the filter screen (20) and nested and attached with the transfer box (18), and a box cover (22) is fixedly connected to the upper side of the outer end of the transfer box (18).