Waste cleaning device of casting machine
By designing a waste cleaning device for casting machines, and utilizing the air pressure of air pumps and air guns to flush and collect waste materials, the problem of waste affecting efficiency on the casting machine's operating table was solved, achieving rapid cleaning and efficient production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-03-10
AI Technical Summary
When manufacturing automotive parts, existing casting machines often produce waste residue, sand cores, and scrap on the operating table, affecting the efficiency of the casting machine and the casting effect of the next set of parts.
A waste cleaning device for a casting machine was designed, including a fence frame, an observation window, a sealing component, a cleaning component, and a waste collection component. The waste is flushed with air using an air pump and an air gun, and then quickly collected by a waste bin and rollers.
It enables rapid cleaning of waste materials from the casting machine, keeps the worktable clean, prevents dust from affecting the production of subsequent parts, and improves the working efficiency of the casting machine.
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Figure CN223980885U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an automobile parts technical field especially relates to a casting machine waste cleaning device. BACKGROUND
[0002] A casting machine is a machine used for manufacturing metal parts by pouring molten metal into a mold and allowing it to cool and solidify. The working principle of a casting machine is based on heating metal to a molten state and pouring it into a pre-prepared mold. During this process, the flow and filling of the metal liquid into the mold cavity are critical steps that directly affect the quality and shape of the final casting. Different types of casting machines, such as gravity casting machines and disc casting machines, have their own characteristics and suitable scenarios.
[0003] The existing technology casting machine has the problem of waste residue, sand core, and waste material on the operating table end, which seriously affects the casting effect of the next group of automobile parts and reduces the working efficiency of the casting machine.
[0004] Therefore, the utility model provides a casting machine waste cleaning device. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the shortcomings in the prior art and provides a casting machine waste cleaning device.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a casting machine waste cleaning device, including a fence frame, the inner chamber of the fence frame is embedded with an observation window, two sides of the fence frame are provided with an insertion frame, and a sealing assembly is installed in the middle of the insertion frame, a waste collection assembly is installed at the bottom end of the fence frame, and a cleaning assembly is arranged at the left side of the front end of the fence frame.
[0007] The cleaning assembly includes a mounting frame, an air pump, an air gun, and a spray cover. The left side of the front end of the fence frame is provided with a mounting frame, and the middle of the mounting frame is installed with an air pump. The output end of the air pump is provided with an air gun, and the output end of the air gun is installed with a spray cover.
[0008] As a preferred embodiment, the mounting frame is in communication with the air gun and the spray cover through the air pump, and the mounting frame and the air pump are fixedly connected.
[0009] The technical effect of the above-mentioned further scheme is that the cleaning assembly is provided, the air pump is arranged in the mounting frame, the gas generated by the air gun is uniformly sprayed in the fence frame through the opening of the air gun, and the waste material on the upper end of the casting machine in the middle of the fence frame can be cleaned and treated.
[0010] In a preferred embodiment, the air gun is provided in two sets, and the spray shroud has a honeycomb structure.
[0011] The technical effect of adopting the above-mentioned further solution is: using the gas of the air gun to quickly clean the waste of the casting machine by air pressure flushing, keeping the upper part of the casting machine clean, which facilitates the subsequent processing of other automotive parts by the casting machine, and avoids dust residue on the upper part of the casting machine, which would affect the effect of casting automotive parts.
[0012] In a preferred embodiment, the sealing assembly includes a sealing plate and a handle, with the sealing plate installed in the middle of the mounting frame and the handle provided on the outer surface of the sealing plate.
[0013] The technical effect of adopting the above-mentioned further solution is that observation windows are provided at the front end and right side of the fence frame, which facilitates observation of the waste cleaning status at the top of the casting machine inside the fence frame.
[0014] In a preferred embodiment, the sealing plate is connected to the handle.
[0015] The technical effect of adopting the above-mentioned further solution is that by setting a sealing component, the rear sides of the fence frame are provided with insertion frames. The user holds the handle and inserts the sealing plate into the insertion frame. The paint can be covered according to the size of the casting machine, and the waste can be collected and treated in a covered manner.
[0016] In a preferred embodiment, the waste collection assembly includes a waste bin, rollers, a partition, and a mounting rod. The waste bin is installed at the bottom of the fence frame, and rollers are provided at the bottom of the waste bin. A partition is provided at the top of the waste bin, and a mounting rod is inserted into the upper middle part of the waste bin and the partition.
[0017] The technical effect of adopting the above-mentioned further solution is that the sprayed waste is blocked by the fence frame and directly collected inside the waste collection component at the bottom of the fence frame for collection and processing. The user inserts the waste bin at the bottom of the fence frame and inserts the insertion rod in the middle of the waste bin and the partition, which can lock the partition of the waste bin in the upper middle of the fence frame for installation and processing.
[0018] In one preferred embodiment, the waste bin is connected to the partition via rollers to form a movable structure, and the waste bin is connected to the partition via a snap-fit structure via a mounting rod.
[0019] The technical advantages of adopting the above-mentioned further solution are: the inner end of the waste bin is equipped with a drawer-type waste bin, which makes it easy to empty the dust inside the waste bin; the fence frame and the waste bin can be moved as a whole through the rollers, which can quickly clean up the waste of each casting machine; the partition can intercept large parts and prevent automotive parts from falling into the waste bin.
[0020] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0021] The fence frame has observation windows on both the front and right sides, allowing for easy monitoring of the waste cleaning process at the top of the casting machine. A sealing component is included, with insertion frames on both sides of the rear end of the fence frame. Users hold the handle and insert the sealing plate into the insertion frames, allowing for coating of the casting machine according to its size, thus better enveloping and collecting waste. A cleaning component is also included, with an air pump housed within the mounting frame. Activating the air gun evenly sprays gas through the spray nozzle into the fence frame, effectively cleaning the waste at the top of the casting machine in the middle. The air gun's pressure wash quickly cleans the waste from the casting machine, maintaining its cleanliness and facilitating subsequent casting of other automotive parts. This prevents dust residue from affecting the casting quality of automotive parts. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of the casting machine waste cleaning device of this utility model;
[0023] Figure 2 This is a partially enlarged structural view of the sealing assembly of this utility model;
[0024] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0025] Figure 4 This is a diagram showing the internal structure of the fence frame of this utility model.
[0026] The components include: 1. Fence frame; 2. Observation window; 3. Insertion frame; 4. Sealing assembly; 401. Sealing plate; 402. Handle; 5. Waste collection assembly; 501. Waste bin; 502. Roller; 503. Partition; 504. Insertion rod; 6. Cleaning assembly; 601. Mounting frame; 602. Air pump; 603. Air gun; 604. Spray cover. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0028] like Figure 1 ,Figure 2 , Figure 3 and Figure 4 As shown, this utility model provides a technical solution: a waste cleaning device for a casting machine, including a fence frame 1, an observation window 2 embedded in the inner cavity of the fence frame 1, insertion frames 3 on both sides of the fence frame 1, a sealing component 4 installed in the middle of the insertion frames 3, a waste collection component 5 installed at the bottom of the fence frame 1, and a cleaning component 6 provided on the left side of the front end of the fence frame 1.
[0029] The cleaning component 6 includes a mounting frame 601, an air pump 602, an air gun 603, and a spray cover 604. The mounting frame 601 is located on the front left side of the fence frame 1, and the air pump 602 is installed in the middle of the mounting frame 601. An air gun 603 is installed at the output end of the air pump 602, and a spray cover 604 is installed at the output end of the air gun 603. Specifically, observation windows 2 are provided on both the front and right sides of the fence frame 1 to facilitate observation of the waste cleaning status at the top of the casting machine inside the fence frame 1. A sealing component 4 is provided, and insertion frames 3 are provided on both sides of the rear end of the fence frame 1. The user holds the handle 402 and inserts the sealing plate 401 into the insertion frame 3, allowing for coating treatment of the paint according to the size of the casting machine, thus better protecting the waste. Waste is collected and processed in a covered manner. A cleaning component 6 is installed, and an air pump 602 is placed inside a mounting frame 601. By turning on the air gun 603, the gas generated by the air gun 603 is evenly sprayed into the enclosure frame 1 through the spray hood 604. This cleans the waste at the top of the casting machine in the middle of the enclosure frame 1. The air from the air gun 603 quickly cleans the waste from the casting machine using air pressure flushing, maintaining the cleanliness of the top of the casting machine. This facilitates the subsequent processing of other automotive parts by the casting machine and prevents dust residue from affecting the casting effect. After spraying, the waste is blocked by the enclosure frame 1 and directly collects inside the waste collection component 5 at the bottom of the enclosure frame 1 for processing. The user will then... The waste bin 501 is installed at the bottom of the fence frame 1, and is inserted into the middle of the waste bin 501 and the partition 503 via the insertion rod 504. The partition 503 of the waste bin 501 can be locked to the upper middle part of the fence frame 1. The inner end of the waste bin 501 is equipped with a drawer-type structure to facilitate the emptying of dust inside. The fence frame 1 and the waste bin 501 can be moved as a whole via rollers 502, allowing for quick cleaning of waste from each casting machine. The partition 503 can intercept large parts, preventing automotive parts from falling into the waste bin 501. This technical solution solves the problem of the extremely high temperature and humidity on the upper part of the casting machine's operating platform when manufacturing automotive parts. Waste residue, sand cores, and other waste materials are easily generated, which seriously affects the casting machine's performance in casting the next set of automotive parts, thus reducing the casting machine's efficiency. This is addressed by incorporating a cleaning component 6 and an air pump 602 housed within a mounting frame 601. By activating the air gun 603, the gas generated by the air gun 603 is evenly sprayed from the spray hood 604 into the enclosure frame 1, effectively cleaning the waste material at the top of the casting machine in the middle of the enclosure frame 1. The air gun 603 uses air pressure to quickly clean the waste material from the casting machine, maintaining the cleanliness of the top of the casting machine. This facilitates the subsequent casting of other automotive parts and prevents dust residue from remaining on the top of the casting machine, which could affect the casting quality of automotive parts.
[0030] Going a step further, such asFigures 1-2 As shown: It also includes a sealing component 4, including a sealing plate 401 and a handle 402. The sealing plate 401 is installed in the middle of the insertion frame 3, and the handle 402 is provided on the outer surface of the sealing plate 401. The advantage of this technical solution is that the front end and right side of the fence frame 1 are provided with observation windows 2, which makes it easy to observe the waste cleaning status of the upper part of the casting machine inside the fence frame 1. By setting the sealing component 4, the rear ends of the fence frame 1 are provided with insertion frames 3. The user holds the handle 402 and inserts the sealing plate 401 into the insertion frame 3. The paint can be covered according to the size of the casting machine, and the waste can be better collected and treated in a covered manner.
[0031] The above solutions also have the problem of not being able to quickly collect the waste generated at the top of the casting machine, such as... Figure 1 , Figure 3 and Figure 4 As shown: In this scheme, the waste collection component 5 includes a waste bin 501, rollers 502, a partition 503, and a mounting rod 504. The waste bin 501 is installed at the bottom of the fence frame 1, and the rollers 502 are provided at the bottom of the waste bin 501. The partition 503 is provided at the top of the waste bin 501, and the mounting rod 504 is inserted into the upper middle part of the waste bin 501 and the partition 503. After spraying, the waste material is blocked by the fence frame 1 and directly collects inside the waste collection component 5 at the bottom of the fence frame 1 for collection and processing. The user inserts the waste bin 501 at the bottom of the fence frame 1 and inserts it into the middle of the waste bin 501 and the partition 503 through the insertion rod 504. The partition 503 of the waste bin 501 can be locked to the upper middle part of the fence frame 1 for installation and processing. The inner end of the waste bin 501 is provided with a drawer-type structure to facilitate the emptying of the dust inside the waste bin 501. The fence frame 1 and the waste bin 501 can be moved as a whole through the rollers 502, which can quickly clean up the waste of each casting machine. The partition 503 can intercept large parts to prevent car parts from falling into the waste bin 501.
[0032] Working principle:
[0033] like Figures 1-4 As shown:
[0034] First, observation windows 2 are provided at the front and right sides of the fence frame 1 to facilitate observation of the waste cleaning status at the top of the casting machine inside the fence frame 1. A sealing component 4 is provided, and insertion frames 3 are provided on both sides of the rear end of the fence frame 1. The user holds the handle 402 and inserts the sealing plate 401 into the insertion frame 3, allowing for coating treatment according to the size of the casting machine, thus better covering and collecting waste. A cleaning component 6 is provided, with an air pump 602 housed in the mounting frame 601. By turning on the air gun 603, the gas generated by the air gun 603 is evenly sprayed into the fence frame 1 through the spray hood 604, cleaning the waste at the top of the casting machine in the middle of the fence frame 1. The air from the air gun 603 is used to quickly clean the waste from the casting machine using air pressure flushing, maintaining the cleanliness of the top of the casting machine, which is beneficial for the subsequent casting of other automotive parts. To prevent dust residue from remaining on the upper part of the casting machine and affecting the casting effect of automotive parts, the waste material after spraying is blocked by the fence frame 1 and directly collected inside the waste collection component 5 at the bottom of the fence frame 1 for collection. The user inserts the waste box 501 at the bottom of the fence frame 1 and inserts it in the middle of the waste box 501 and the partition 503 through the insertion rod 504. The partition 503 of the waste box 501 can be locked in the middle and upper part of the fence frame 1 for installation. The inner end of the waste box 501 is provided with a drawer-type waste box 501 to facilitate the emptying of the dust inside the waste box 501. The fence frame 1 and the waste box 501 can be moved as a whole through the rollers 502, which can quickly clean the waste of each casting machine. The partition 503 can intercept large parts to prevent automotive parts from falling into the waste box 501.
[0035] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.
Claims
1. A casting machine scrap cleaning device comprising a fence frame (1), characterized in that: The inner cavity of the fence frame (1) is embedded with an observation window (2), both sides of the fence frame (1) are provided with an insertion frame (3), and the middle part of the insertion frame (3) is provided with a sealing assembly (4), the bottom end of the fence frame (1) is provided with a waste collecting assembly (5), and the left side of the front end of the fence frame (1) is provided with a cleaning assembly (6). The cleaning assembly (6) comprises a mounting frame (601), an air pump (602), an air gun (603) and a spray cover (604), the left side of the front end of the fence frame (1) is provided with a mounting frame (601), and the middle part of the mounting frame (601) is provided with an air pump (602), the output end of the air pump (602) is provided with an air gun (603), and the output end of the air gun (603) is provided with a spray cover (604).
2. A mould cleaner according to claim 1, characterised in that: The mounting frame (601) is connected with the air gun (603) and the spray cover (604) through the air pump (602), and the mounting frame (601) and the air pump (602) are fixedly connected.
3. A device for cleaning a casting machine of waste material according to claim 1, characterized in that: The air gun (603) is provided with two groups, and the spray cover (604) is a honeycomb structure.
4. A casting machine scrap cleaning device according to claim 1, characterized in that: The sealing assembly (4) comprises a sealing plate (401) and a handle (402), the middle part of the insertion frame (3) is provided with a sealing plate (401), and the outer surface of the sealing plate (401) is provided with a handle (402).
5. A device for cleaning a casting machine of waste material according to claim 4, characterised in that: The sealing plate (401) is connected with the handle (402).
6. A casting machine scrap cleaning device according to claim 1, characterized in that: The waste collecting assembly (5) comprises a waste box (501), a roller (502), a partition frame (503) and an insertion rod (504), the bottom end of the fence frame (1) is provided with a waste box (501), and the bottom end of the waste box (501) is provided with a roller (502), the top end of the waste box (501) is provided with a partition frame (503), and the middle upper end of the waste box (501) and the partition frame (503) is provided with an insertion rod (504).
7. A mould cleaner according to claim 6, characterised in that: The waste box (501) is connected with the partition frame (503) through the roller (502), and the waste box (501) is connected with the partition frame (503) through the insertion rod (504).