Integrated production device for color steel tiles with steel structures

By adjusting the gap between the upper and lower molding rollers through adjusting the lead screw and molding support frame, the adaptability of the color steel tile production device to steel plates of different thicknesses was solved, and efficient and stable color steel tile production was achieved.

CN223981014UActive Publication Date: 2026-03-10XINJIANG YAOFENG STEEL STRUCTURE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing color steel tile production equipment has a fixed gap size when processing steel plates of different thicknesses, which requires the use of multiple sets of equipment, increasing production costs and reducing production efficiency.

Method used

By setting an adjustable lead screw and molding support frame in the device, the gap between the upper and lower molding rollers can be adjusted to meet the processing needs of steel plates of different thicknesses. An adjustable cutting device is used for precise cutting, ensuring production stability and efficiency.

Benefits of technology

It enables efficient production of color steel tiles from steel plates of different thicknesses, reduces production costs, improves production efficiency and equipment stability, and avoids problems such as steel plate misalignment and cutting burrs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of color steel tile production, and discloses a steel structure color steel tile integrated production device which comprises a color steel tile production base and a molding supporting frame movably installed on the top of the color steel tile production base. The top of the molding supporting frame is fixedly connected with a first supporting frame located at the bottom of the second supporting frame, and the top of the first supporting frame is rotationally provided with a lead screw in threaded connection with the second supporting frame. By rotating the lead screw, the first supporting frame can drive the molding supporting frame to be adjusted up and down, so that the size of a reserved gap between the upper molding pressing roller and the lower molding pressing roller can be adjusted, and the device can conduct color steel tile pressing production and manufacturing on steel plates with different thicknesses; the problems that when color steel tile machining is conducted on steel plates with different thicknesses through the device, due to the fact that the size of reserved gaps is fixed, multiple sets of devices need to be used for production, the production cost is increased, and the production efficiency is reduced are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of color steel tile production, in particular to a steel structure color steel tile integrated production device. BACKGROUND

[0002] Color steel tile, also known as color profiled tile, is a profiled plate with various wave patterns formed by cold bending of color coated steel plate. It is suitable for industrial and civil buildings, warehouses, special buildings, roof and wall of large-span steel structure buildings, and interior and exterior wall decoration, etc. It has the characteristics of light weight, high strength, rich color, convenient and fast construction, earthquake resistance, fire resistance, rain resistance, long service life, maintenance-free, etc. It has been widely applied.

[0003] In the process of implementing the present application, the inventors have found at least the following problems in the prior art:

[0004] The existing color steel tile production device cannot perform profiling on thicker steel plates if the thickness of the steel plates for producing color steel tiles is different, as the gap between the profiling rollers is fixed. Currently, multiple devices with different gap sizes are used to produce color steel tiles of different thicknesses, which increases production costs and reduces production efficiency.

[0005] Therefore, the above technical problems need to be solved. UTILITY MODEL CONTENTS

[0006] In view of the deficiencies of the prior art, the utility model provides a steel structure color steel tile integrated production device, which solves the problem of fixed gap size when the device processes color steel tiles of different thicknesses, which requires the use of multiple devices for production, increasing production costs and reducing production efficiency.

[0007] To solve the above technical problems, the utility model provides the following technical scheme:

[0008] A steel structure color steel tile integrated production device, comprising a color steel tile production base and a plastic molding support frame movably installed on the top of the color steel tile production base, a second support frame is fixedly installed on the top of the color steel tile production base, a first support frame is fixedly connected to the bottom of the second support frame, a lead screw is rotatably installed on the top of the first support frame and connected to the second support frame by screwing, upper plastic molding pressure rollers are uniformly rotatably installed in the plastic molding support frame, and lower plastic molding pressure rollers are uniformly rotatably installed in the color steel tile production base.

[0009] Preferably, support rods are fixedly installed on both sides of the front end and the rear end of the top of the color steel tile production base, and the support rods extend through the plastic molding support frame to the top.

[0010] Preferably, the rear end of the color steel tile production base is rotatably mounted with a conveying roller connected to the motor output end, and the conveying roller is connected to the lower molding pressure roller by a hinge.

[0011] Preferably, a color steel tile cutting frame body is fixedly installed at the front end of the color steel tile production base, a hydraulic rod is fixedly installed at the top of the color steel tile cutting frame body, a cutting guillotine located inside the color steel tile cutting frame body is fixedly installed at the output end of the hydraulic rod, and a cutting support seat is fixedly installed at the bottom of the inner wall of the color steel tile cutting frame body.

[0012] Preferably, the inner wall of the color steel tile cutting frame is provided with grooves on both sides, and a slider that is fixedly connected to the cutting guillotine is slidably installed inside the groove.

[0013] Preferably, the inner wall of the color steel tile production base is provided with limiting grooves on both sides located at the top of the lower molding roller, and an output roller is rotatably installed at the bottom of the front end of the color steel tile cutting frame body.

[0014] Compared with the prior art, this utility model provides an integrated production device for steel structure color steel tiles, which has the following beneficial effects: By rotating the screw, the first support frame can drive the plastic forming support frame to adjust up and down, thereby adjusting the size of the reserved gap between the upper and lower plastic forming pressure rollers. This allows the device to produce color steel tiles from steel plates of different thicknesses, avoiding the problem of increasing production costs and reducing production efficiency when the device processes color steel tiles from steel plates of different thicknesses due to the fixed size of the reserved gap. Attached Figure Description

[0015] Figure 1 This is a front view structural diagram of the present utility model;

[0016] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0017] Figure 3 This is a side view of the disassembled structure of the color steel tile production base of this utility model;

[0018] Figure 4 This is a side view of the main body of the color steel tile cutting frame of this utility model.

[0019] In the diagram: 1. Color steel tile production base; 101. Molding support frame; 102. First support frame; 103. Second support frame; 104. Lead screw; 105. Upper molding pressure roller; 106. Lower molding pressure roller; 107. Support rod; 108. Conveying roller; 109. Limiting groove; 2. Color steel tile cutting frame body; 201. Hydraulic rod; 202. Cutting guillotine; 203. Cutting support seat; 204. Slide groove; 205. Sliding block; 206. Output roller. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] As described in the background section, there are shortcomings in the existing technology. In order to solve the above-mentioned technical problems, this application proposes an integrated production device for steel structure color steel tiles.

[0022] Please see Figures 1-4 An integrated steel structure color steel tile production device includes a color steel tile production base 1 and a plastic support frame 101 movably installed on the top of the color steel tile production base 1. A second support frame 103 is fixedly installed on the top of the color steel tile production base 1. A first support frame 102 located at the bottom of the second support frame 103 is fixedly connected to the top of the plastic support frame 101. A screw rod 104 connected to the second support frame 103 by a thread is rotatably installed on the top of the first support frame 102. An upper plastic forming roller 105 is uniformly rotatably installed inside the plastic support frame 101, and a lower plastic forming roller 106 is uniformly rotatably installed inside the color steel tile production base 1.

[0023] With the above-described structural design, this integrated steel structure color steel tile production device allows for the processing of steel plates of different thicknesses. When the device needs to process steel plates, the operator rotates the lead screw 104, causing it to move the plastic support frame 101 upwards via the first support frame 102. At this time, the plastic support frame 101 drives multiple sets of upper plastic pressure rollers 105 to adjust upwards, adjusting the reserved gap between the upper plastic pressure roller 105 and the lower plastic pressure roller 106 to a suitable size. This facilitates the processing of color steel tiles from steel plates of different thicknesses and solves the problem of increased production costs and reduced production efficiency caused by the fixed size of the reserved gap when processing color steel tiles from steel plates of different thicknesses.

[0024] Furthermore, support rods 107 are fixedly installed on both sides of the top front end and rear end of the color steel tile production base 1, and the support rods 107 extend through the plastic support frame 101 to the top. When the lead screw 104 drives the plastic support frame 101 to adjust and move, the support rods 107 slide in the circular holes inside the plastic support frame 101, making the sides of the plastic support frame 101 more stable during adjustment and improving the stability of the device.

[0025] Furthermore, a conveying roller 108 connected to the output end of a motor is rotatably mounted at the rear end of the color steel tile production base 1, and the conveying roller 108 is connected to the lower molding roller 106 by a hinge. The motor drives the conveying roller 108 to rotate, facilitating the conveying of the steel plate between the upper molding roller 105 and the lower molding roller 106 for processing.

[0026] Furthermore, a color steel tile cutting frame body 2 is fixedly installed at the front end of the color steel tile production base 1. A hydraulic rod 201 is fixedly installed at the top of the color steel tile cutting frame body 2. A cutting guillotine 202 located inside the color steel tile cutting frame body 2 is fixedly installed at the output end of the hydraulic rod 201. A cutting support seat 203 is fixedly installed at the bottom of the inner wall of the color steel tile cutting frame body 2. When the color steel tile is processed and transported into the interior of the color steel tile cutting frame body 2, the output end of the hydraulic rod 201 extends downward, driving the cutting guillotine 202 to move downward, cutting the processed color steel tile to the specified size. During cutting, the bottom of the color steel tile is supported by the cutting support seat 203. Since the shape of the top of the cutting support seat 203 is consistent with the plastic shape of the color steel tile, the color steel tile will not be damaged during cutting.

[0027] Furthermore, grooves 204 are provided on both sides of the inner wall of the color steel tile cutting frame body 2, and sliders 205 fixedly connected to the cutting guillotine 202 are slidably installed inside the grooves 204. When the cutting guillotine 202 moves inside the color steel tile cutting frame body 2, the sliders 205 slide inside the grooves 204, so that the cutting guillotine 202 does not shake during cutting, thus avoiding the situation where burrs appear on the cut edge of the finished color steel tile due to the shaking of the cutting guillotine 202.

[0028] Furthermore, the inner walls of the color steel tile production base 1 are provided with limiting grooves 109 on both sides, located at the top of the lower molding roller 106. An output roller 206 is rotatably installed at the bottom of the front end of the color steel tile cutting frame body 2. By placing both sides of the raw material steel plate into the limiting grooves 109 for limiting and conveying, the steel plate is prevented from shifting during molding, thus avoiding a decrease in production quality. The cut color steel tiles can be more smoothly conveyed and discharged for collection by the rotation of the output roller 206, avoiding wear and damage to the bottom of the cut color steel tiles from the frame of the color steel tile cutting frame body 2.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A steel structure color steel tile integrated production device, comprising a color steel tile production base (1) and a plastic support frame (101) movably installed on the top of the color steel tile production base (1), characterized in that: The top of the color steel tile production base (1) is fixedly installed with a second support frame (103), the top of the plastic support frame (101) is fixedly connected with a first support frame (102) located at the bottom of the second support frame (103), the top of the first support frame (102) is rotatably installed with a lead screw (104) connected with the second support frame (103) through screw connection, the inside of the plastic support frame (101) is uniformly rotatably installed with an upper plastic compression roller (105), and the inside of the color steel tile production base (1) is uniformly rotatably installed with a lower plastic compression roller (106).

2. The integrated production device for steel structure color steel tile according to claim 1, characterized in that: The top of the color steel tile production base (1) is fixedly installed with a second support frame (103), the top of the plastic support frame (101) is fixedly connected with a first support frame (102) located at the bottom of the second support frame (103), the top of the first support frame (102) is rotatably installed with a lead screw (104) connected with the second support frame (103) through screw connection, the inside of the plastic support frame (101) is uniformly rotatably installed with an upper plastic compression roller (105), and the inside of the color steel tile production base (1) is uniformly rotatably installed with a lower plastic compression roller (106).

3. The integrated production device for steel structure color steel tile according to claim 1, characterized in that: The rear end of the color steel tile production base (1) is rotatably installed with a conveying roller (108) connected with the output end of the motor, and the conveying roller (108) and the lower plastic compression roller (106) are connected through a hinge.

4. The integrated production device for steel structure color steel tile according to claim 1, characterized in that: The front end of the color steel tile production base (1) is fixedly installed with a color steel tile cutting frame main body (2), the top of the color steel tile cutting frame main body (2) is fixedly installed with a hydraulic rod (201), the output end of the hydraulic rod (201) is fixedly installed with a cutting gate (202) located in the inside of the color steel tile cutting frame main body (2), and the bottom of the inner wall of the color steel tile cutting frame main body (2) is fixedly installed with a cutting support seat (203).

5. The integrated production device for steel structure color steel tile according to claim 4, characterized in that: The inner wall of the color steel tile cutting frame main body (2) is provided with a sliding groove (204) on the two sides, and the sliding groove (204) is slidably installed with a sliding block (205) fixedly connected with the cutting gate (202).

6. The integrated production device for steel structure color steel tile according to claim 4, characterized in that: The inner wall of the color steel tile production base (1) is provided with a limiting groove (109) located at the top of the lower plastic compression roller (106) on the two sides, and the bottom of the front end of the color steel tile cutting frame main body (2) is rotatably installed with an output roller (206).