Mesh basket punch forming equipment
By introducing feeding and unloading mechanisms into the wire basket stamping equipment, the problem of low production efficiency caused by manual operation has been solved, realizing automated wire basket production and improving production efficiency and automation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2026-03-10
AI Technical Summary
Existing wire mesh stamping equipment has a low degree of automation in the production process, requiring manual operation for loading and unloading materials and waste removal, resulting in low production efficiency.
The design includes a feeding mechanism and a discharging mechanism, including a lifting mechanism, a vacuum suction cup, a pneumatic gripper assembly, and a negative pressure fan, to achieve automated holding of the wire mesh and basket and automated cleaning of waste materials.
It realizes automatic loading and unloading and waste removal in the wire basket stamping process, which improves production efficiency and automation level, and enhances the competitiveness of the production line.
Smart Images

Figure CN223981120U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of net basket production equipment, more specifically, it relates to a net basket stamping forming equipment. BACKGROUND
[0002] The net basket is widely applied in the kitchen utensil field, can be used for food material draining, frying food and kitchen utensil storage etc., the net basket is usually made of stainless steel, first passes through stamping, utilizes the die to exert pressure to the plane mesh, makes it according to the preset shape deformation, to realize the basic configuration of net basket.
[0003] The stamping equipment widely applied in the current market, although realizes the integration operation of stamping forming and waste material segmentation to some extent, but still has obvious automation short board in the whole production flow, that is, still needs to rely on manual operation to complete the feeding and discharging and waste material cleaning work after completing once stamping, is not only time-consuming and laborious in batch production, and is limited by the operation speed and accuracy of people, difficult to further improve the working efficiency of production line. UTILITY MODEL CONTENT
[0004] In view of the deficiencies of the prior art, the utility model aims at providing a net basket stamping forming equipment, through the feeding mechanism and the discharging mechanism arranged, realizes the automatic feeding and discharging and waste material cleaning in the net basket stamping forming process, improves the production efficiency of batch processing, enhances the automation degree of production line, improves the competitiveness of overall production.
[0005] The above technical purpose of the utility model is realized by the following technical scheme: a net basket stamping forming equipment, including frame and punch press main body, the frame is provided with feeding mechanism and discharging mechanism on the both sides of punch press main body respectively, the feeding mechanism includes the feeding box of top open, the feeding box is provided with the jacking mechanism for pushing the mesh, the first mounting seat that can reciprocate is arranged between punch press main body and feeding box, the mesh holding part is arranged on the first mounting seat, the discharging mechanism includes the conveying belt that is arranged on the frame, the waste material collecting frame is arranged on the side of conveying belt close to punch press main body, and the second mounting seat that can reciprocate is arranged between conveying belt and punch press main body, the lifting platform is arranged on the second mounting seat, and the net basket holding part is arranged on the lifting platform, and the waste material holding part is arranged on the side of second mounting seat at net basket holding part.
[0006] The utility model is further provided with: the mesh holding part includes the vacuum chuck that is arranged on the first mounting seat, and the vacuum generator is arranged on the frame, and the output end of vacuum generator is connected with vacuum chuck.
[0007] The present invention is further configured such that: the basket holding part includes a pneumatic gripper assembly disposed at the bottom of the lifting platform, the pneumatic gripper assembly includes two relatively movable grippers, and the grippers are provided with flexible gripping rods adapted to the formed basket.
[0008] The present invention is further configured such that: the waste holding part includes an adsorption plate disposed on a second mounting base, the adsorption plate has a cavity inside, and the bottom of the adsorption plate has a plurality of adsorption holes; a negative pressure fan is disposed on the frame, and the negative pressure fan is connected to the cavity.
[0009] The present invention is further configured such that: the lifting mechanism includes two vertically arranged lifting guide rails, which are symmetrically arranged on both sides of the feeding box; a lifting rod is slidably connected between the two lifting guide rails; the feeding box has a slot for the lifting rod to rise and fall; a control box is provided on one side of the lifting guide rails of the frame; a lead screw is rotatably connected inside the control box; the end of the lifting rod is connected to the lead screw through a lead screw nut; and a drive motor for driving the lead screw to rotate is provided on the top of the control box.
[0010] In summary, this utility model has the following beneficial effects:
[0011] By setting up loading and unloading mechanisms, automatic loading and unloading and waste removal are realized in the wire basket stamping process, which improves the production efficiency of batch processing, enhances the automation level of the production line, and improves the overall production competitiveness. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of the stamping forming equipment of this utility model;
[0013] Figure 2 for Figure 1 Enlarged schematic diagram of part A;
[0014] Figure 3 This is a schematic diagram of the waste holding part of this utility model;
[0015] Figure 4 This is a schematic diagram of the lifting mechanism of this utility model.
[0016] In the diagram: 1. Press body; 2. Feeding mechanism; 3. Unloading mechanism; 21. Feeding box; 22. Lifting mechanism; 23. First mounting base; 24. Mesh holding part; 31. Conveyor belt; 32. Waste collection frame; 33. Second mounting base; 34. Lifting platform; 35. Mesh basket holding part; 36. Waste holding part; 241. Vacuum suction cup; 242. Vacuum generator; 351. Gripper; 352. Flexible clamping rod; 361. Adsorption plate; 362. Cavity; 363. Adsorption hole; 364. Negative pressure fan; 221. Lifting guide rail; 222. Lifting rod; 223. Slot; 224. Control box; 225. Lead screw. Detailed Implementation
[0017] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other.
[0018] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "set up / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] The present invention will now be described in detail with reference to the accompanying drawings.
[0021] Reference Figures 1-4 A wire basket stamping forming equipment includes a frame and a stamping machine body 1. The stamping machine body 1 usually includes an upper punch and a lower die for matching use. This is a mature existing technology and will not be described in detail here.
[0022] The frame is provided with a feeding mechanism 2 and a discharging mechanism 3 on both sides of the main body 1 of the stamping machine. The feeding mechanism 2 includes a feeding box 21 with an open top. The feeding box 21 is provided with a lifting mechanism 22 for pushing the mesh sheet. A first mounting seat 23 that can move back and forth is provided between the main body 1 of the stamping machine and the feeding box 21. A mesh sheet holding part 24 is provided on the first mounting seat 23. The discharging mechanism 3 includes a conveyor belt 31 provided on the frame. A waste collection frame 32 is provided on the side of the conveyor belt 31 near the main body 1 of the stamping machine. A second mounting seat 33 that can move back and forth is provided between the conveyor belt 31 and the main body 1 of the stamping machine. A lifting platform 34 is provided on the second mounting seat 33. A mesh basket holding part 35 is provided on the lifting platform 34. A waste holding part 36 is provided on one side of the mesh basket holding part 35 on the second mounting seat 33.
[0023] In this embodiment, all components capable of linear reciprocating motion are controlled by independent cylinders, including the first mounting base 23, the second mounting base 33, and the lifting platform 34, which will not be described in detail here.
[0024] The mesh holding part 24 includes a vacuum suction cup 241 fixedly installed on the first mounting base 23. A vacuum generator 242 is fixedly installed on the frame. The output end of the vacuum generator 242 is connected to the vacuum suction cup 241 through a hose. The mesh holding part 24 uses the vacuum suction cup 241 to generate negative pressure to adsorb the mesh through the vacuum generator 242. The mesh has a flat shape and can be easily adsorbed by the vacuum suction cup 241.
[0025] The basket holding part 35 includes a pneumatic gripper assembly fixedly installed at the bottom of the lifting platform 34. The pneumatic gripper assembly includes two relatively movable grippers 351. Flexible gripping rods 352 adapted to the forming basket are fixedly provided on the grippers 351. The basket holding part 35 uses the grippers 351 to drive the two flexible gripping rods 352 to approach the two sides of the basket for clamping. The flexible gripping rods 352 are in contact with the basket, which can prevent the basket from deforming during clamping and thus affecting the forming effect of the basket.
[0026] The waste holding part 36 includes an adsorption plate 361 fixedly mounted on the second mounting base 33. The adsorption plate 361 has a cavity 362 inside, and a plurality of adsorption holes 363 are opened at the bottom of the adsorption plate 361. A negative pressure fan 364 is fixedly mounted on the frame. The negative pressure fan 364 is connected to the cavity 362 through a hose. When the negative pressure fan 364 works, it generates negative pressure inside the cavity 362, thereby sucking up the waste through the adsorption holes 363, thus ensuring that irregular waste can be adsorbed onto the adsorption plate 361.
[0027] The lifting mechanism 22 includes two vertically fixed lifting guide rails 221, which are symmetrically arranged on both sides of the feeding box 21. A lifting rod 222 is slidably connected between the two lifting guide rails 221. The feeding box 21 has a slot 223 for the lifting rod 222 to rise and fall. A control box 224 is fixedly installed on one side of the lifting guide rails 221. A lead screw 225 is rotatably connected inside the control box 224. The end of the lifting rod 222 is connected to the lead screw 225 through a nut. A drive motor for driving the lead screw 225 to rotate is fixedly installed on the top of the control box 224. The drive motor drives the lead screw 225 to rotate, thereby driving the lifting rod 222 to rise inside the feeding box 21, and thus pushing the mesh inside the feeding box 21 to move upward step by step.
[0028] Working principle: When using this equipment, the wire mesh to be stamped is first neatly placed in the feeding box 21. Then, the first mounting base 23 drives the wire mesh holding part 24 to move above the feeding box 21. The wire mesh in the feeding box 21 is lifted by the lifting mechanism 22, and the uppermost wire mesh extends out of the feeding box 21 and is held by the wire mesh holding part 24. Then, the first mounting base 23 drives the wire mesh holding part 24 to move above the lower die and releases the wire mesh. Then, the first mounting base 23 drives the wire mesh holding part 24 back to the top of the feeding box 21 to prepare to hold the next wire mesh.
[0029] After the wire mesh is stamped by the main body 1 of the stamping machine, it forms a wire basket. The cut waste falls on the outside of the wire basket. The second mounting base 33 drives the wire basket holding part 35 and the waste holding part 36 to move. Since the waste holding part 36 is located on the side close to the main body 1 of the stamping machine, the waste holding part 36 will first pass over the wire basket until the rear wire basket holding part 35 moves to the top of the wire basket. Then the lifting platform 34 drives the wire basket holding part 35 to descend and hold the wire basket, and then rises, causing the wire basket to disengage from the lower groove. The second mounting base 33 moves back. At this time, the waste holding part 36 passes over the lower groove again to hold the remaining waste. The wire basket holding part 35 carries the wire basket to the top of the conveyor belt 31 and releases it. The wire basket falls onto the conveyor belt 31 and is transported to the next process. At the same time, the waste holding part 36 moves to the top of the waste collection box 32 to release the waste. The waste falls into the waste collection box 32 and is collected in an orderly manner. It realizes automatic loading and unloading and waste removal in the wire basket stamping process, improves the production efficiency of batch processing, enhances the automation level of the production line, and improves the overall production competitiveness.
[0030] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A basket stamping forming apparatus comprising a frame and a punch press body (1), characterized in that: The rack is provided with a feeding mechanism (2) and a discharging mechanism (3) on both sides of the punch body (1), the feeding mechanism (2) comprises a feeding box (21) with an open top, a jacking mechanism (22) for jacking the mesh is arranged in the feeding box (21), a first mounting seat (23) reciprocally movable is arranged between the punch body (1) and the feeding box (21), a mesh holding part (24) is arranged on the first mounting seat (23), the discharging mechanism (3) comprises a conveying belt (31) arranged on the rack, a waste collecting frame (32) is arranged on one side of the conveying belt (31) close to the punch body (1), a second mounting seat (33) reciprocally movable is arranged between the conveying belt (31) and the punch body (1), a lifting platform (34) is arranged on the second mounting seat (33), a mesh basket holding part (35) is arranged on the lifting platform (34), a waste holding part (36) is arranged on one side of the mesh basket holding part (35) of the second mounting seat (33).
2. The mesh basket stamp forming apparatus according to claim 1, characterized by: The mesh holding part (24) comprises a vacuum suction cup (241) arranged on the first mounting seat (23), a vacuum generator (242) is arranged on the rack, and the output end of the vacuum generator (242) is connected with the vacuum suction cup (241).
3. The mesh basket stamp forming apparatus according to claim 1, characterized by: The mesh basket holding part (35) comprises a pneumatic gripper assembly arranged at the bottom of the lifting platform (34), the pneumatic gripper assembly comprises two oppositely moving clamping jaws (351), and flexible clamping rods (352) matched with the shaped mesh basket are arranged on the clamping jaws (351).
4. The mesh basket stamp forming apparatus according to claim 1, characterized by: The waste holding part (36) comprises an adsorption plate (361) arranged on the second mounting seat (33), a cavity (362) is formed in the adsorption plate (361), a plurality of adsorption holes (363) are formed in the bottom of the adsorption plate (361), and a negative pressure fan (364) is arranged on the rack and communicates with the cavity (362).
5. The mesh basket stamp forming apparatus according to claim 1, characterized by: The jacking mechanism (22) comprises two vertically arranged lifting guide rails (221), the two lifting guide rails (221) are symmetrically arranged on both sides of the feeding box (21), a lifting rod (222) is slidably connected between the two lifting guide rails (221), a slot (223) for lifting the lifting rod (222) is formed in the feeding box (21), a control box (224) is arranged on one side of the lifting guide rail (221) of the rack, a screw rod (225) is rotatably connected in the control box (224), the end of the lifting rod (222) is connected with the screw rod (225) through a screw nut, and a driving motor for driving the screw rod (225) to rotate is arranged on the top of the control box (224).