Adhesive film cutting knife device

Abstract

The utility model relates to the technical field of photovoltaic module cutting and processing, in particular to an adhesive film cutter device which drives a mounting bracket to transversely move along the periphery of an adhesive film through a moving module and is used for cutting the periphery of the adhesive film through rotation of an upper cutter part and a lower cutter part. A photoelectric mounting block and a first blowing block are sequentially arranged at the top end of the mounting support in the advancing direction of the moving module, an air outlet of the first blowing block blows air towards the upper cutter part and the lower cutter part to achieve blowing cleaning of the upper cutter part and the lower cutter part, and a second blowing block and a photoelectric sensor are sequentially arranged on the photoelectric mounting block in the advancing direction of the moving module. And when the photoelectric sensor detects that the edge of the adhesive film has poor protrusion, the moving module is triggered to stop moving forwards and feed back a poor signal, so that maintenance and correction can be carried out in time through workers, and high efficiency and convenience are achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic module cutting processing technical field especially relates to a kind of adhesive film cutting knife device. BACKGROUND

[0002] Photovoltaic module packaging is the core technology of the entire component manufacturing industry, and a sticky thermosetting adhesive is needed in the production process, which is used in the middle of laminated glass to ensure the tight adhesion of the glass surface and the battery piece, and to ensure that the core component battery piece is padded by the double-layer thermosetting adhesive material to play a buffering role. The tempered glass and the back plate material on the back significantly enhance the impact resistance and aging resistance of the module.

[0003] For thermosetting adhesive film cutting processing, the current technology such as Chinese patent document CN217395057U discloses a kind of adhesive film cutting device, CN222082050U discloses a kind of adhesive film cutting device, etc., all adopt similar upper and lower blade rotation simulation scissors cutting action to realize cutting of adhesive film, but such device has the following main problems in practical application: 1, there are more adhesive film powder on the upper and lower blades after cutting, which will affect the cutting effect if not cleaned for a long time. Now it mainly relies on manual cleaning of powder by air gun regularly; 2, when adhesive film cutting appears defective, timely detection is not possible, and subsequent visual inspection equipment or manual inspection is needed, which will greatly increase equipment investment cost and labor hours. UTILITY MODEL CONTENT

[0004] Therefore, the purpose of the utility model is to provide an adhesive film cutting knife device to solve the problem of residual powder on the blade affecting the cutting effect in the current adhesive film cutting process, and the problem of manual cleaning inconvenience and the need for subsequent visual inspection equipment or manual inspection for defective cutting, resulting in untimely detection and high equipment investment cost and labor hours.

[0005] To achieve the above purpose, the utility model provides an adhesive film cutting knife device, which is arranged on a moving module of a cutting machine, and the moving module is symmetrically arranged around the adhesive film on the cutting machine, comprising:

[0006] The cutting assembly comprises an installation bracket, an upper blade and a lower blade rotatably connected to the installation bracket, and the installation bracket is fixed to the moving module. The installation bracket is driven by the moving module to move horizontally around the adhesive film, and the upper blade and the lower blade are rotated to cut the adhesive film around.

[0007] The top of the mounting bracket is provided with a photoelectric mounting block and an air blowing block one in sequence along the forward direction of the moving module. The air outlet of the air blowing block one blows air towards the upper and lower cutting parts. The photoelectric mounting block is provided with an air blowing block two and a photoelectric sensor in sequence along the forward direction of the moving module. The air blowing hole of the air blowing block two blows air towards the waste material cut off from the film to blow the waste material downward. The detection end of the photoelectric sensor is located on the same side as the air blowing hole and is used to detect the edge of the film. When the photoelectric sensor detects a protruding defect at the edge of the film, it triggers the moving module to stop moving forward and feeds back a defect signal.

[0008] Preferably, the mounting bracket is designed as an L-shaped plate structure.

[0009] Preferably, a drive motor is provided on the L-shaped horizontal plate of the mounting bracket, the output end of the drive motor passes through the L-shaped vertical plate of the mounting bracket and is connected to a lower tool holder, and the lower tool is connected to the lower tool holder.

[0010] Preferably, the L-shaped vertical plate of the mounting bracket is provided with a bearing seat, and an upper cutting shaft is inserted through the bearing seat. The upper cutting tool is connected to one end of the upper cutting shaft that extends out of the bearing seat. A spring is connected between the other end of the upper cutting shaft that extends out of the bearing seat and the bearing seat. The spring elastically pulls the upper cutting shaft so that the upper cutting tool is tightly attached to the lower cutting tool.

[0011] Preferably, the bottom end of the air-blowing block is provided with a slot, and it is snapped onto the top of the mounting bracket through the slot. The slot is fixed to the mounting bracket by screws.

[0012] Preferably, a speed regulating valve is connected to the air inlet of the air blowing block, a sloping groove is provided at the bottom of the air blowing block, the air outlet of the air blowing block is located on the sloping groove, and the air outlet is connected to the air inlet.

[0013] Preferably, a groove is provided on one side of the top of the photoelectric mounting block, and the groove is fixedly connected to the mounting bracket by screws. A groove is provided on the other side of the top of the photoelectric mounting block, and the groove is fixedly connected to the air blowing block by screws.

[0014] Preferably, a speed regulating valve is connected to the air inlet opening of the air blowing block two.

[0015] The beneficial effects of this utility model are as follows: The moving module drives the mounting bracket to move laterally around the perimeter of the adhesive film, while the upper and lower cutting blades rotate to cut the perimeter of the adhesive film. A photoelectric mounting block and an air blowing block 1 are sequentially arranged on the top of the mounting bracket along the forward direction of the moving module. The air outlet of the air blowing block 1 blows air towards the upper and lower cutting blades to clean them. An air blowing block 2 and a photoelectric sensor are sequentially arranged on the photoelectric mounting block along the forward direction of the moving module. The air blowing hole of the air blowing block 2 blows air towards the waste material cut from the adhesive film to blow the waste material downwards. When the photoelectric sensor detects a protruding defect at the edge of the adhesive film, it triggers the moving module to stop moving forward and provides a defect signal for timely maintenance and correction by staff, making the process efficient and convenient. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of the cutting machine platform of this utility model;

[0018] Figure 2 This is a frontal three-dimensional structural diagram of the cutting component of this utility model;

[0019] Figure 3 This is a schematic diagram of the complete three-dimensional structure of the back side of the cutting component of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the air-blowing block of this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the air-blowing block II of this utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the photoelectric mounting block of this utility model;

[0023] Figure 7 This is a schematic diagram of the structure of the detection beam of this utility model when a protruding defect is detected;

[0024] Figure 8 This is a schematic diagram of the structure of the air-blowing block II of this utility model during air blowing.

[0025] The diagram is marked as follows:

[0026] 1. Cutting assembly; 8. Moving module; 9. Adhesive film; 901. Waste material; 902. Defective protrusion; 101. Mounting bracket; 102. Lower blade; 103. Lower blade holder; 104. Drive motor; 105. Upper blade; 106. Upper blade shaft; 107. Bearing with seat; 108. Spring; 109. Large washer; 110. Screw; 111. Air blower block one; 1111. Slant Surface groove; 1112, air outlet; 1113, air inlet; 1114, groove opening; 112, speed control valve one; 113, photoelectric mounting block; 1131, waist groove one; 1132, waist groove two; 114, air blowing block two; 1141, air blowing hole; 1142, air inlet opening; 1143, air column; 115, speed control valve two; 116, photoelectric sensor; 1161, detection light column. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.

[0028] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0029] A film cutting device is mounted on a movable module 8 of a cutting machine. The movable module 8 is symmetrically arranged around the film 9 on the cutting machine and includes a cutting component 1. The cutting component 1 includes a mounting bracket 101 and an upper blade 105 and a lower blade 102 rotatably connected to the mounting bracket 101. The mounting bracket 101 is fixed to the movable module 8. The movable module 8 drives the mounting bracket 101 to move laterally around the film 9, while the upper blade 105 and lower blade 102 rotate to cut around the film 9. A photoelectric mounting block 113 and an air blowing block are sequentially arranged at the top of the mounting bracket 101 along the forward direction of the movable module 8. Air blower 111, the air outlet 1112 of the air blower 111 blows air toward the upper cutter 105 and the lower cutter 102. The photoelectric mounting block 113 is provided with air blower 114 and photoelectric sensor 116 in sequence along the forward direction of the moving module 8. The air blower 1141 of the air blower 114 blows air toward the waste material 901 cut off from the adhesive film 9, which is used to blow the waste material 901 downward. The detection end of the photoelectric sensor 116 is located on the same side as the air blower 1141, which is used to detect the edge of the adhesive film 9. When the photoelectric sensor 116 detects that there is a protruding defect 902 on the edge of the adhesive film 9, it triggers the moving module 8 to stop moving forward and feeds back the defect signal.

[0030] like Figures 1 to 8 As shown, this utility model is based on existing conventional film cutting equipment, and is mounted on the moving module 8 of the cutting machine. The moving module 8 can adopt an existing screw-slider assembly, using a rotary motor to drive the screw to rotate, thereby causing the slider to move laterally, as shown. Figure 1 As shown, the adhesive film 9 is laid in a rectangular shape on the cutting machine table. The moving module 8 is symmetrically arranged around the adhesive film 9 on the cutting machine table. The cutting component 1 includes a mounting bracket 101 and an upper blade 105 and a lower blade 102 rotatably connected to the mounting bracket 101. The mounting bracket 101 is fixed to the moving module 8, so that the moving module 8 drives the mounting bracket 101 to move laterally around the adhesive film 9. At the same time, the upper blade 105 and the lower blade 102 rotate to cut around the adhesive film 9. The top of the mounting bracket 101 is provided with a photoelectric mounting block 113 and an air blowing block 111 in sequence along the forward direction of the moving module 8. The air outlet 1112 of the air blowing block 111 faces the upper blade. Air is blown onto the upper and lower cutters 105 and 102 to clean them. An air-blowing block 114 and a photoelectric sensor 116 are sequentially arranged on the photoelectric mounting block 113 along the forward direction of the moving module 8. The air-blowing hole 1141 of the air-blowing block 114 blows air towards the waste material 901 cut from the adhesive film 9, blowing the waste material 901 downwards. The detection end of the photoelectric sensor 116 is located on the same side as the air-blowing hole 1141. The photoelectric sensor 116 can use existing conventional distance sensors and other components, and the detection distance can be set. It is used to detect the edge of the adhesive film 9. When the photoelectric sensor 116 detects a protruding defect 902 at the edge of the adhesive film 9, such as...Figure 7 As shown, there is a protruding defect 902 at the edge of the adhesive film 9. This defect 902 was not properly cut and therefore will not be blown down a great distance by the air column 1143. It will be detected by the detection beam 1161 of the photoelectric sensor 116, indicating that the edge cutting of the adhesive film 9 has not met the normal standard. At this point, the moving module 8 is triggered to stop moving forward and a defect signal is fed back, such as triggering an alarm electrically connected to the photoelectric sensor 116, so that timely maintenance and correction can be carried out by staff. This is efficient and convenient. When the air column 1143 blows downward from the air hole 1141 rapidly blows the waste material 901 downward, such as... Figure 8 As shown, the waste material 901 is far from the photoelectric sensor 116, that is, beyond the detection distance of the photoelectric sensor 116, thus avoiding false judgment.

[0031] In the embodiments of this utility model, optionally, such as Figures 1 to 8 As shown, the mounting bracket 101 has an L-shaped plate structure design.

[0032] In the embodiments of this utility model, optionally, such as Figures 1 to 8 As shown, a drive motor 104 is provided on the L-shaped horizontal plate of the mounting bracket 101. The output end of the drive motor 104 passes through the L-shaped vertical plate of the mounting bracket 101 and is connected to the lower tool holder 103. The lower tool 102 is connected to the lower tool holder 103, so that when the drive motor 104 rotates, it drives the lower tool 102 to rotate at the same time.

[0033] In the embodiments of this utility model, optionally, such as Figures 1 to 8 As shown, the L-shaped vertical plate of the mounting bracket 101 is provided with a bearing 107 with a seat. An upper cutter shaft 106 is inserted through the bearing 107. An upper cutter 105 is connected to one end of the upper cutter shaft 106 that extends out of the bearing 107. A spring 108 is connected between the other end of the upper cutter shaft 106 that extends out of the bearing 107 and the bearing 107. More preferably, a large washer 109 is fixedly connected to the other end of the upper cutter shaft 106 that extends out of the bearing 107 by means of a screw 110. The two ends of the spring 108 are respectively connected between the bearing 107 and the large washer 109. The spring 108 elastically pulls the upper cutter shaft 106 so that the upper cutter 105 is tightly attached to the lower cutter 102. Thus, under the drive of the drive motor 104, the upper cutter 105 and the lower cutter 102 rotate to simulate the cutting action of scissors and achieve the cutting of the film 9.

[0034] In the embodiments of this utility model, optionally, such as Figures 1 to 8 As shown, the bottom end of the air blowing block 111 has a slot 1114, and it is snapped onto the top end of the mounting bracket 101 through the slot 1114. The slot 1114 is fixedly connected to the mounting bracket 101 by screws.

[0035] In the embodiments of this utility model, optionally, such as Figures 1 to 8 As shown, a speed regulating valve 112 is connected to the air inlet 1113 of the air blowing block 111. A sloping groove 1111 is opened at the bottom end of the air blowing block 111. The air outlet 1112 of the air blowing block 111 is located on the sloping groove 1111. The air outlet 1112 is connected to the air inlet 1113. The air inlet 1113 is used to connect to an external air source pipe. The air blowing force of the air outlet 1112 can be adjusted by adjusting the opening of the speed regulating valve 112, thereby realizing the air blowing cleaning of the upper tool 105 and the lower tool 102.

[0036] In the embodiments of this utility model, optionally, such as Figures 1 to 8 As shown, a groove 1131 is provided on one side of the top of the photoelectric mounting block 113. The groove 1131 is fixedly connected to the mounting bracket 101 by screws. The photoelectric sensor 116 is fixedly mounted on the photoelectric mounting block 113. A groove 2 1132 is provided on the other side of the top of the photoelectric mounting block 113. The groove 2 1132 is fixedly connected to the air blowing block 2 114 by screws. Thus, by adjusting the groove 1131, the distance between the photoelectric sensor 116 and the edge of the film 9 can be adjusted. By adjusting the groove 2 1132, the distance between the air blowing hole 1141 of the air blowing block 2 114 and the edge of the film 9 can be adjusted.

[0037] In the embodiments of this utility model, optionally, such as ​ As shown, a speed control valve 115 is connected to the air inlet opening 1142 of the air blowing block 114. The air blowing hole 1141 is connected to the speed control valve 115 through the air inlet opening 1142. The air inlet opening 1142 is used to connect to an external air source pipeline. The air blowing force of the air blowing hole 1141 is adjusted by adjusting the opening degree of the speed control valve 115.

[0038] The method for detecting the cutting of film 9 is as follows:

[0039] S1. The drive motor 104 for cutting the film 9 rotates.

[0040] S2. The rotating cutting blade performs the cutting action under the drive of the moving module 8.

[0041] S3. The cut waste material 901 falls rapidly under the action of the air column 1143 of the air blowing block 2 114.

[0042] S4. During the cutting process, if the detection light column 1161 of the photoelectric sensor 116 is blocked at close range, the photoelectric sensor 116 will send a bad signal to the PLC, and it will be considered that there is a cutting defect at that point.

[0043] S5. If there is no cutting defect, the machine will operate normally; if there is a cutting defect, the machine will stop and alarm, requiring manual intervention.

[0044] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.

Claims

1. A film cutting device, which is arranged on a moving module (8) of a cutting machine, and the moving module (8) is symmetrically arranged around a film (9) on the cutting machine, characterized in that, The utility model relates to a cutting assembly (1) comprising a mounting bracket (101) and an upper cutter (105) and a lower cutter (102) rotatably connected to the mounting bracket (101), the mounting bracket (101) being fixed to a moving module (8), the mounting bracket (101) being driven to move horizontally along the periphery of a rubber film (9) by the moving module (8), and the upper cutter (105) and the lower cutter (102) being rotated to cut the rubber film (9) around. The top end of the mounting bracket (101) is sequentially provided with a photoelectric mounting block (113) and a gas blowing block (111) along the advancing direction of the moving module (8), the gas blowing hole (1112) of the gas blowing block (111) blows gas towards the upper cutter (105) and the lower cutter (102), the photoelectric mounting block (113) is sequentially provided with a gas blowing block (114) and a photoelectric sensor (116) along the advancing direction of the moving module (8), the gas blowing hole (1141) of the gas blowing block (114) blows gas towards the waste (901) cut from the rubber film (9) to blow the waste (901) downwards, and the detection end of the photoelectric sensor (116) is located on the same side of the gas blowing hole (1141) to detect the edge of the rubber film (9), when the photoelectric sensor (116) detects that the edge of the rubber film (9) has a protruding defect (902), the moving module (8) is triggered to stop advancing and feedback a defect signal. The mounting bracket (101) is designed in an L-shaped plate structure.

2. The apparatus of claim 1, wherein the cutting blade is a rotary cutting blade. The L-shaped horizontal plate of the mounting bracket (101) is provided with a driving motor (104), the output end of the driving motor (104) penetrates through the L-shaped vertical plate of the mounting bracket (101) and is connected with a lower cutter seat (103), and the lower cutter (102) is connected to the lower cutter seat (103).

3. The apparatus of claim 2, wherein the cutting blade is a rotary cutting blade. The L-shaped vertical plate of the mounting bracket (101) is provided with a bearing with seat (107), the upper cutter shaft (106) is arranged in the bearing with seat (107), the upper cutter (105) is connected to one end of the upper cutter shaft (106) penetrating out of the bearing with seat (107), and the other end of the upper cutter shaft (106) penetrating out of the bearing with seat (107) is connected with the bearing with seat (107) through a spring (108), the upper cutter shaft (106) is elastically pulled through the spring (108) to make the upper cutter (105) tightly adhere to the lower cutter (102).

4. The apparatus of claim 3, wherein the cutting blade is a rotary cutting blade. The bottom end of the gas blowing block (111) is provided with a notch (1114) which is clamped to the top end of the mounting bracket (101), and the notch (1114) is fixedly connected to the mounting bracket (101) through screws.

5. The apparatus of claim 1, wherein the cutting blade is a rotary cutting blade. The air inlet hole (1113) of the gas blowing block (111) is connected with a speed regulating valve (112), the bottom end of the gas blowing block (111) is provided with an inclined groove (1111), the gas blowing hole (1112) of the gas blowing block (111) is located on the inclined groove (1111), and the gas blowing hole (1112) is in communication with the air inlet hole (1113).

6. The apparatus of claim 1, wherein the cutting blade is a rotary cutting blade. ​ 7. The apparatus of claim 1, wherein the cutting blade is a rotary cutting blade. The waist groove one (1131) is provided on the top end of the photoelectric mounting block (113), and the waist groove one (1131) is fixedly connected to the mounting support (101) through a screw; the waist groove two (1132) is provided on the other side of the top end of the photoelectric mounting block (113), and the waist groove two (1132) is fixedly connected with the air blowing block two (114) through a screw.

8. The apparatus of claim 1, wherein the cutting blade is a rotary cutting blade. The air inlet opening (1142) of the air blowing block two (114) is connected with the speed regulating valve two (115).

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