Integrated sculpture rollover forming equipment

Abstract

The utility model belongs to the field of integrated sculpture rollover forming, in particular relates to integrated sculpture rollover forming equipment, and aims to solve the problems that bubbles in gypsum cannot be discharged by vibrating a mold in the process of injecting the gypsum into the mold in the prior art, the bubbles are easily generated in a formed finished product, the appearance quality of a gypsum sculpture is influenced by the bubbles, and the quality of the gypsum sculpture is influenced. According to the technical scheme, the mold comprises a base, a containing plate is arranged at the top of the base, a mold is placed at the top of the containing plate, an injection opening is formed in the top of the mold, and the mold is composed of a first mold body and a second mold body; the first mold body and the second mold body are fixed through a bolt and a nut, the mold is vibrated through the vibration mechanism to discharge bubbles in gypsum, part of redundant gypsum coagulated into blocks on the placing plate can be scraped through the scraping mechanism, the mold can be fixed through the fixing mechanism, and the stability is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of integrated sculpture reverse molding forming technology, especially to a kind of integrated sculpture reverse molding forming equipment. BACKGROUND

[0002] The sculpture reverse molding is a common process in sculpture production, specifically refers to the process of copying the artist's manuscript (prototype), which usually involves using silica gel, glass steel or other suitable materials to make molds, and then copying the sculpture artwork with the same shape and structure as the prototype by pouring, injection and other methods, the material (such as gypsum) injected in the mold is solidified to form the finished product of sculpture.

[0003] The existing forming equipment has the following disadvantages when in use:

[0004] During the process of injecting gypsum into the mold, the mold cannot be vibrated to remove the air bubbles in the gypsum, and air bubbles are likely to be produced in the finished product after forming, which will affect the appearance quality of the gypsum sculpture and reduce its structural strength. UTILITY MODEL CONTENT

[0005] The utility model aims at solving the problem that the mold cannot be vibrated to remove the air bubbles in the gypsum during the process of injecting gypsum into the mold in the prior art, and air bubbles are likely to be produced in the finished product after forming, which will affect the appearance quality of the gypsum sculpture and reduce its structural strength, and proposes an integrated sculpture reverse molding forming equipment.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An integrated sculpture reverse molding forming equipment includes a base, a placing plate is arranged on the top of the base, a mold is placed on the top of the placing plate, an injection port is arranged on the top of the mold, the mold is composed of a first mold body and a second mold body, the first mold body and the second mold body are fixed by bolts and nuts, and plug-in plates are fixed on the sides of the first mold body and the second mold body away from each other, rubber pads are fixed on the four corners of the base.

[0008] A vibration mechanism is arranged on the placing plate to vibrate the mold to remove the air bubbles in the gypsum in the mold.

[0009] A scraping mechanism is arranged on the placing plate to scrape off the gypsum coagulated into blocks on the top of the placing plate.

[0010] A fixing mechanism is arranged on the top of the placing plate to fix the mold.

[0011] In a possible design, the vibrating mechanism includes a vibrating motor for vibrating the mold to remove bubbles in the gypsum in the mold, four springs are fixedly arranged on the top of the base, the bottom of the placing plate is fixedly connected with the top ends of the springs, a through hole is arranged at the center of the base, and the top of the vibrating motor is fixedly connected with the bottom center of the placing plate.

[0012] In a possible design, the scraping mechanism includes a box body, a first threaded rod, a motor, a moving frame, a mounting seat and a scraper, the bottom of the box body is fixedly connected with one side of the top of the placing plate, one end of the first threaded rod is rotationally connected with one side of the box body, the bottom of the motor is fixedly connected with the inner wall of the bottom of the box body, the other end of the first threaded rod is fixedly connected with the output end of the motor, the moving frame is Z-shaped, one end of the moving frame is slidingly connected with the inner wall of one side of the box body, a threaded hole is arranged on the moving frame, the first threaded rod is screwedly connected with the threaded hole, the top of the moving frame is fixedly provided with a second electric push rod, the telescopic part of the second electric push rod penetrates through the top of the moving frame and is fixedly connected with the top of the mounting seat, and the scraper is fixed on the mounting seat through bolts.

[0013] In a possible design, the fixing mechanism includes a first fixing plate, a second fixing plate, a first electric push rod and two sockets, the bottom of the first fixing plate and the bottom of the second fixing plate are fixedly connected with the two sides of the top of the placing plate, one end of the first electric push rod is fixedly connected with one side of the first fixing plate, the telescopic part of the first electric push rod penetrates through one side of the first fixing plate, one side of each of the two sockets is fixedly connected with the telescopic part of the first electric push rod and one side of the second fixing plate, the socket is concave, and the plug plate is plugged into the socket.

[0014] In a possible design, the fixing mechanism further includes two second threaded rods, the two second threaded rods are screwedly connected with the two sockets respectively, a plug hole is arranged at the top of the plug plate, the bottom end of the second threaded rod is plugged into the plug hole, and a knob is fixedly arranged at the top end of the second threaded rod to facilitate rotation of the second threaded rod.

[0015] In a possible design, one side of the placing plate is fixedly provided with a guide plate facilitating the removal and discharge of the gypsum blocks, one side of the base is fixedly provided with a concave plate, the concave plate is concave, and a collecting box for collecting is placed on the top of the concave plate.

[0016] In the application, the mold is placed on the top of the placing plate, ensuring that the injection port faces upward, facilitating subsequent injection of gypsum, one side of the plug plate is inserted into the socket on the second fixing plate, the first electric push rod is started to make the socket close to the plug plate, the plug plate on the other side is inserted into the socket, then the two knobs are rotated in turn, the rotation of the second threaded rod is driven by the knob, the bottom end of the second threaded rod is inserted into the insertion hole of the plug plate, the mold is further fixed, the appropriate amount of gypsum slurry is injected through the injection port of the mold, the vibration motor is started, the vibration transmitted by the spring is used to vibrate the mold to discharge the bubbles in the gypsum, and the vibration motor is turned off after vibration (after being turned off, the mold can be disassembled from the fixing mechanism, another mold can be replaced, or the mold can be fixed on the placing plate all the time), when the gypsum is completely solidified, the bolts and nuts on the mold can be disassembled, the first electric push rod can be started, the retraction of the telescopic part of the first electric push rod drives the second mold body to move, demolding is performed, of course, the mold can be disassembled from the fixing mechanism, manual demolding (the bolts and nuts are loosened, the first mold body and the second mold body are separated, demolding is completed, the demolded sculpture is taken out of the mold, and subsequent processing or preservation is performed) can be performed, after the mold is taken off from the placing plate, if the gypsum slurry (which has been solidified) that drips during the injection process is found on the placing plate, the second electric push rod is started, the extension and retraction of the telescopic part of the second electric push rod drives the movement of the mounting seat and the scraper, the scraper is attached to the top of the placing plate, the motor is started, the first threaded rod drives the sliding of the moving frame in the box body, the movement of the moving frame drives the movement of the mounting seat and the scraper, and the excess gypsum that is solidified into blocks is scraped off, the scraped gypsum blocks are scraped to the position of the flow guide plate through the movement of the scraper, the gypsum blocks slide off the flow guide plate and fall into the collection box for collection, facilitating subsequent cleaning, the scraper returns to the initial position through the motor after scraping off the gypsum, the motor can be a stepping motor, the stepping motor can be reversed, and it should be noted that the motor, the vibration motor, the first electric push rod and the second electric push rod need to be controlled by an external controller and be powered by an external power supply, and the vibration frequency of the vibration motor can be set by the external controller, the sealing ring is further fixed between the first mold body and the second mold body, and the sealing effect between the first mold body and the second mold body is improved.

[0017] The application has the following beneficial effects:

[0018] In the application, the vibration mechanism is used, the vibration motor is started, the vibration transmitted by the spring is used to vibrate the mold to discharge the bubbles in the gypsum, and the gypsum in the mold is uniform and free of bubbles.

[0019] In this utility model, the integrated sculpture mold forming equipment starts the motor through a scraping mechanism, and drives the moving frame to slide in the box through the first threaded rod. The movement of the moving frame drives the installation seat and scraper to move, scraping off the excess plaster that has solidified into blocks. The scraped plaster blocks are scraped to the guide plate position by the movement of the scraper. The plaster blocks slide into the collection box through the guide plate for collection, which is convenient for subsequent cleaning.

[0020] In this utility model, the integrated sculpture mold forming equipment places the mold on the top of the placement plate through a fixing mechanism, ensuring that the injection port faces upwards to facilitate subsequent plaster injection. The mold side plate is inserted into the socket on the second fixing plate. The first electric push rod is activated to bring the socket close to the plate, and the other side plate is inserted into the socket. Then, two knobs are rotated in sequence, which drives the rotation of the second threaded rod, so that its bottom end is inserted into the insertion hole of the plate, further fixing the mold.

[0021] In this invention, a vibration mechanism is used to vibrate the mold to remove air bubbles from the plaster, a scraping mechanism is used to scrape off excess plaster that has solidified into clumps on the placement plate, and a fixing mechanism is used to fix the mold and improve its stability. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the main structure of an integrated sculpture molding equipment proposed in this utility model;

[0023] Figure 2 This is a first side view of the integrated sculpture molding equipment proposed in this utility model.

[0024] Figure 3 This is a second side view of the integrated sculpture molding equipment proposed in this utility model.

[0025] Figure 4 This is a side view of the mold structure of an integrated sculpture molding equipment proposed in this utility model.

[0026] In the diagram: 1. Base; 2. Spring; 3. Placement plate; 4. Mold; 5. First mold body; 6. Second mold body; 7. First threaded rod; 8. Guide plate; 9. Collection box; 10. Concave plate; 11. Moving frame; 12. Mounting base; 13. Scraper; 14. First electric push rod; 15. First fixing plate; 16. Socket; 17. Insert plate; 18. Second fixing plate; 19. Vibration motor; 20. Insertion hole; 21. Second electric push rod; 22. Motor; 23. Box body. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Example 1

[0029] Reference Figures 1-4 A molding device includes a base 1, a placement plate 3, a mold 4, a vibration mechanism, a scraping mechanism, and a fixing mechanism. The base 1 serves as the supporting structure for the entire device, and the placement plate 3 is fixedly mounted on its top. The placement plate 3 is used to place the mold 4 and provide it with stable support. To ensure the stability of the device during operation, rubber pads are fixedly installed at all four corners of the base 1 to reduce vibration during operation.

[0030] The mold 4 is placed on top of the placement plate 3, and its top has an injection port for injecting molding materials such as plaster. The mold 4 consists of a first mold body 5 and a second mold body 6, which are fixedly connected by bolts and nuts to ensure the stability and integrity of the mold 4 during the molding process. At the same time, insert plates 17 are fixedly installed on the opposite sides of the first mold body 5 and the second mold body 6 for connection with the fixing mechanism.

[0031] A vibration mechanism is installed on the placement plate 3 to vibrate the mold 4, thereby expelling air bubbles from the plaster inside the mold 4. Specifically, the vibration mechanism includes a vibration motor 19, springs 2, etc. The top of the vibration motor 19 is fixedly connected to the center of the bottom of the placement plate 3, and a through hole is provided at the center of the base 1 to allow the vibration motor 19 to operate normally. Meanwhile, multiple springs 2 are fixedly installed on all four sides of the top of the base 1, and the bottom of the placement plate 3 is fixedly connected to the tops of the multiple springs 2. When the vibration motor 19 is started, it drives the placement plate 3 to vibrate, and the springs 2 provide cushioning, making the vibration more uniform and stable. The material of the springs 2 can be selected according to actual needs.

[0032] A scraping mechanism is installed on the placement plate 3 to scrape off the plaster that has solidified into clumps on the top of the placement plate 3. The scraping mechanism includes a box body 23, a first threaded rod 7, a motor 22, a movable frame 11, a mounting base 12, and a scraper 13. The bottom of the box body 23 is fixedly connected to one side of the top of the placement plate 3. One end of the first threaded rod 7 is rotatably connected to one side of the box body 23. The bottom of the motor 22 is fixedly connected to the inner wall of the bottom of the box body 23, and the other end of the first threaded rod 7 is fixedly connected to the output end of the motor 22. The movable frame 11 is Z-shaped, with one end slidably connected to one side of the inner wall of the box body 23 and having a threaded hole for threaded connection with the first threaded rod 7. When the motor 22 starts, it drives the first threaded rod 7 to rotate, thereby causing the movable frame 11 to slide along the inner wall of the box body 23. A second electric push rod 21 is fixedly installed on the top of the movable frame 11, and its telescopic part passes through the top of the movable frame 11 and is fixedly connected to the top of the mounting base 12. The scraper 13 is fixed to the mounting base 12 by bolts. When the second electric push rod 21 extends or retracts, it will drive the scraper 13 to move up and down, thereby scraping off the plaster on the top of the placement plate 3.

[0033] A fixing mechanism is installed on the top of the placement plate 3 to fix the mold 4. The fixing mechanism includes a first fixing plate 15, a second fixing plate 18, a first electric push rod 14, two sockets 16, and two second threaded rods. The bottom of the first fixing plate 15 and the bottom of the second fixing plate 18 are fixedly connected to the top sides of the placement plate 3, respectively. One end of the first electric push rod 14 is fixedly connected to one side of the first fixing plate 15, and its telescopic part passes through one side of the first fixing plate 15 and is fixedly connected to one side of a socket 16. The other socket 16 is fixedly connected to one side of the second fixing plate 18. The socket 16 is concave and can be inserted into the insert plates 17 on both sides of the mold 4. To further enhance the stability of the mold 4, two second threaded rods are also provided. They are threadedly connected to the two sockets 16 and inserted into the insertion holes 20 of the insert plates 17. When it is necessary to fix the mold 4, simply insert the insert plates 17 into the sockets 16 and rotate the second threaded rods so that their bottom ends are inserted into the insertion holes 20.

[0034] This application is used in the field of integrated sculpture molding, but it can also be used in other fields applicable to this application.

[0035] Example 2

[0036] refer to Figures 1-4 An improvement based on Embodiment 1: An integrated sculpture casting equipment, which is used in the field of integrated sculpture casting.

[0037] To facilitate the discharge and collection of scraped plaster blocks, a guide plate 8 is fixedly installed on one side of the placement plate 3. Simultaneously, a concave plate 10 is fixedly installed on one side of the base 1, with a collection box 9 placed on top. When plaster blocks scraped by the scraper 13 fall through the guide plate 8 into the concave plate 10, they are collected in the collection box 9 for convenient subsequent processing.

[0038] However, as is well known to those skilled in the art, the working principles and wiring methods of the vibration motor 19, the motor 22, the first electric push rod 14, and the second electric push rod 21 are commonplace and belong to conventional means or common knowledge. They will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.

[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An integrated sculptured roll forming apparatus, characterized by, The utility model provides a gypsum production device, including base (1), the top of base (1) is equipped with the placement board (3), the top of placement board (3) places mould (4), the top of mould (4) is equipped with injection port, mould (4) is composed of first mould body (5) and second mould body (6), and the first mould body (5) and second mould body (6) are fixed between through bolt and nut, and the side of first mould body (5) and second mould body (6) away from each other is fixedly arranged with the plugboard (17), and the four corners of base (1) are fixedly arranged with rubber pad, The vibration mechanism is arranged on the placement plate (3) and is used for vibrating the mold (4) to remove the bubbles in the gypsum in the mold (4). The scraping mechanism is arranged on the placement plate (3) and is used for scraping the gypsum that is coagulated into blocks on the top of the placement plate (3). The fixing mechanism is arranged on the top of the placement plate (3) and is used for fixing the mold (4).

2. An integrated sculptured roll forming apparatus as claimed in claim 1, wherein, The vibration mechanism includes a vibration motor (19) for vibrating the mold (4) to remove the bubbles in the gypsum in the mold (4), the top of the base (1) is fixedly provided with a plurality of springs (2) on four sides, the bottom of the placement plate (3) is fixedly connected with the top ends of the plurality of springs (2), and the center position of the base (1) is provided with a through hole, and the top of the vibration motor (19) is fixedly connected with the bottom center position of the placement plate (3).

3. The integrated sculptured roll forming apparatus of claim 1 wherein, The scraping mechanism includes a box body (23), a first threaded rod (7), a motor (22), a moving frame (11), a mounting seat (12) and a scraper (13), one side of the bottom of the box body (23) is fixedly connected with the top of the placement plate (3), one end of the first threaded rod (7) is rotatably connected with one side of the box body (23), the bottom of the motor (22) is fixedly connected with the inner wall of the bottom of the box body (23), the other end of the first threaded rod (7) is fixedly connected with the output end of the motor (22), the moving frame (11) is Z-shaped, one end of the moving frame (11) is slidably connected with one side of the inner wall of the box body (23), a threaded hole is formed in the moving frame (11), the first threaded rod (7) is screwedly connected with the threaded hole, the top of the moving frame (11) is fixedly provided with a second electric push rod (21), the telescopic part of the second electric push rod (21) penetrates through the top of the moving frame (11) and is fixedly connected with the top of the mounting seat (12), and the scraper (13) is fixed on the mounting seat (12) through bolts.

4. The integrated sculptured roll forming apparatus of claim 1 wherein, The fixing mechanism comprises a first fixing plate (15), a second fixing plate (18), a first electric push rod (14) and two sockets (16), the bottom of the first fixing plate (15) and the bottom of the second fixing plate (18) are fixedly connected with the top of the placing plate (3) on both sides respectively, one end of the first electric push rod (14) is fixedly connected with one side of the first fixing plate (15), the telescopic part of the first electric push rod (14) penetrates one side of the first fixing plate (15), one side of the two sockets (16) is fixedly connected with the telescopic part of the first electric push rod (14) and one side of the second fixing plate (18) respectively, the socket (16) is concave, and the plug plate (17) is plugged into the socket (16).

5. An integrated sculptured roll forming apparatus as defined in claim 4 wherein, The fixing mechanism further comprises two second threaded rods, the two second threaded rods are screw-connected with the two sockets (16) respectively, the top of the plug plate (17) is provided with a plug hole (20), the bottom end of the second threaded rod is plugged into the plug hole (20), and the top end of the second threaded rod is fixedly provided with a knob convenient for rotating the second threaded rod.

6. The integrated sculptured roll forming apparatus of claim 1 wherein, One side of the placing plate (3) is fixedly provided with a guide plate (8) convenient for discharging the scraped gypsum blocks, one side of the base (1) is fixedly provided with a concave plate (10), the concave plate (10) is concave, and the top of the concave plate (10) is placed with a collecting box (9) for collecting.

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