Automatic die orifice cleaning device for casting machine die

Abstract

The utility model discloses an automatic die orifice cleaning device for a casting machine die, which comprises a sliding rail, a sliding seat is connected to a side chute of the sliding rail, a side block is mounted on the side of the sliding seat, a locking block is mounted on the side of the side block, and a scraper is fixedly connected to the locking block through a locking knob. When the device is used, the scraper is inserted from the bottom of the locking block until the copper sheet at the top end of the scraper is inserted into the die opening, then the motor is started, the motor drives the gear to rotate, the gear moves on the rack, the movable seat is driven to transversely move along the sliding rail, and at the moment, residual raw materials in the die opening are cleaned by the copper sheet. When the sliding seat moves to the tail end, detection is carried out through the infrared sensor, the motor rotates reversely, and the scraper automatically reciprocates, so that compared with an existing cleaning mode, the die orifice cleaning device can automatically clean the die orifice, is more convenient to use, avoids scratches and improves the film forming quality.

Description

Technical Field

[0001] This utility model relates to the field of film production equipment technology, specifically to an automatic die cleaning device for casting machine molds. Background Technology

[0002] Cast film manufacturers often encounter quality problems during film production, such as die head and die opening gaps, especially the narrower gap in the die shaping section, due to blockages caused by raw material impurities, masterbatches, fillers, coke, etc., and surface scratches caused by carbon buildup over long periods of production. Current technology typically involves manually inserting long, flat copper sheets (plates) into the die opening gap to remove impurities and scrape off carbon buildup. This method is time-consuming and labor-intensive, especially with wider casting dies, requiring 3 to 4 people to work simultaneously. Because of the high temperature of the die and limited operating space underneath, burns frequently occur, severely impacting production efficiency and safety.

[0003] Therefore, it is of great significance to provide an automatic die cleaning device for casting machine molds to solve the problems existing in the prior art. Utility Model Content

[0004] In view of this, the purpose of this application is to provide a casting machine mold cleaning device to solve the problem that the common solution in the prior art is to use a toothed hacksaw blade or a long strip of flat copper sheet (plate) with straight sides to insert into the gap of the mold opening to pick out the debris. This method is relatively laborious, and the tools are easy to rub against the mold opening and cause scratches when cleaning manually, thus affecting the film quality.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automatic mold cleaning device for a casting machine includes a slide rail, a sliding seat slidably connected to the side of the slide rail, a side block installed on the side of the sliding seat, a locking block installed on the side of the side block, a scraper fixedly connected to the locking block by a locking knob, and an installation groove installed at the top of the scraper, a copper sheet fixedly connected to the installation groove by a fixing screw.

[0007] Preferably, support rods are fixedly connected to both sides of the top of the slide rail, and racks are fixedly connected to the two support rods. The racks are parallel to the support rods and have the same length.

[0008] Preferably, a motor is installed inside the side block, and a gear is driven to the output end of the motor, the gear meshing with a rack.

[0009] Preferably, infrared sensors are installed at both ends of the slide rail, and the infrared sensors are used to detect the position of the sliding seat.

[0010] Preferably, the copper sheet has a thickness of 0.08mm-1.0mm, and the two sides of the copper sheet are arc-shaped.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This invention achieves automatic cleaning of the die opening by setting up a slide rail, scraper, motor, and sliding seat. In use, the scraper is inserted from the bottom of the locking block until the copper piece at the tip of the scraper is inserted into the die opening. Then, the motor is started, and the motor drives the gear to rotate, causing the gear to move on the rack, thereby driving the moving seat to move laterally along the slide rail. At this time, the copper piece cleans the residual material in the die opening. When the sliding seat moves to the end, it is detected by an infrared sensor, and the motor rotates in the opposite direction, and the scraper automatically performs reciprocating motion. Compared with the existing cleaning methods, this invention can automatically clean the die opening, which is more convenient to use, avoids scratches, and improves the film quality.

[0013] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the preferred embodiments of this application are described in detail below with reference to the accompanying drawings.

[0014] The above and other objects, advantages and features of this application will become more apparent to those skilled in the art from the following detailed description of specific embodiments in conjunction with the accompanying drawings. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0016] Fig. 1 This is a schematic diagram of the structure of this utility model;

[0017] Fig. 2 This is a side view of the present invention;

[0018] Fig. 3 This is a structural diagram of the copper sheet in this utility model.

[0019] In the diagram: 1. Slide rail; 2. Support rod; 3. Sliding seat; 4. Side block; 5. Locking knob; 6. Locking block; 7. Motor; 8. Gear; 9. Rack; 10. Scraper; 11. Fixing screw; 12. Mounting slot; 13. Copper sheet. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. In the following description, specific details such as specific configurations and components are provided merely to help fully understand the embodiments of this application. Therefore, those skilled in the art should understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of this application. In addition, for clarity and brevity, descriptions of known functions and structures are omitted in the embodiments.

[0021] Furthermore, reference numerals and / or letters may be repeated in different examples within this application. Such repetition is for the purpose of simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or settings discussed.

[0022] In this article, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist simultaneously. The term " / and" in this article describes another type of relationship between related objects, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the related objects before and after it are in an "or" relationship.

[0023] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion.

[0024] Please see Figs. 1-3 The present invention provides a technical solution for an automatic mold cleaning device for casting machine molds: including a slide rail 1, a sliding seat 3 installed on the side of the slide rail 1, a side block 4 installed on the side of the sliding seat 3, a locking block 6 installed on the side of the side block 4, a scraper 10 fixedly connected to the locking block 6 by a locking knob 5, and an installation groove 12 installed at the top of the scraper 10, and a copper sheet 13 fixedly connected to the installation groove 12 by a fixing screw 11.

[0025] Support rods 2 are fixedly connected to both sides of the top of the slide rail 1. A rack 9 is fixedly connected to the two support rods 2. The rack 9 is parallel to the support rods 2 and has the same length. A motor 7 is installed inside the side block 4. A gear 8 is connected to the output end of the motor 7. The gear 8 meshes with the rack 9.

[0026] Infrared sensors are installed at both ends of the slide rail 1. The infrared sensors are used to detect the position of the slide block 3, so that the slide block 3 can move back and forth automatically.

[0027] The thickness of the copper sheet 13 is 0.8mm-1.0mm. The hardness of the copper sheet 13 is lower than that of the die opening to avoid scratches. The two sides of the copper sheet 13 are arc-shaped. When scraping, the residual material is pushed out along the arc-shaped edge to clean the residue.

[0028] In practical use, the scraper 10 is inserted from the bottom of the locking block 6 until the copper sheet 13 at the top of the scraper 10 is inserted into the mold opening. Then, the motor 7 is started, and the motor 7 drives the gear 8 to rotate, so that the gear 8 moves on the rack 9, thereby driving the moving seat 3 to move laterally along the slide rail 1. At this time, the copper sheet 13 cleans the residual material in the mold opening. When the sliding seat 3 moves to the end, it is detected by the infrared sensor, and the motor 7 rotates in the opposite direction. The scraper 10 automatically realizes reciprocating motion. Compared with the existing cleaning method, this utility model can automatically clean the mold opening, which is more convenient to use, while avoiding scratches and improving the film quality.

[0029] The above description is merely a preferred embodiment of this utility model and does not limit the scope of protection of this utility model. For those skilled in the art, this utility model can have various modifications and variations. Any changes, modifications, substitutions, integrations, and parameter alterations made to these embodiments within the spirit and principles of this utility model, through conventional substitutions or methods that achieve the same function without departing from the principles and spirit of this utility model, fall within the scope of protection of this utility model.

Claims

1. An apparatus for automatically cleaning a die of a casting machine die, characterized by: The utility model provides a slide rail, including slide rail (1), the side of slide rail (1) is slidably connected with slide seat (3), the side of slide seat (3) is installed with side block (4), the side of side block (4) is installed with locking block (6), locking block (6) is fixedly connected with scraper (10) through locking knob (5), the top of scraper (10) is installed and is equipped with installation groove (12), installation groove (12) is fixedly connected with copper sheet (13) through fixed screw (11).

2. An apparatus for automatically cleaning the die of a casting machine die as set forth in claim 1, wherein: Both sides of the top of slide rail (1) are fixedly connected with support rod (2), two support rods (2) are fixedly connected with rack (9), rack (9) is parallel with support rod (2) and equal in length.

3. An apparatus for automatically cleaning the die of a casting machine die as set forth in claim 2, wherein: The inside of side block (4) is installed with motor (7), the output of motor (7) is drivingly connected with gear (8), gear (8) is meshingly connected with rack (9).

4. An apparatus for automatically cleaning the die of a casting machine die as set forth in claim 3, wherein: Both ends of slide rail (1) are installed with infrared sensor, and the infrared sensor is used to detect the position of slide seat (3).

5. An apparatus for automatically cleaning the die of a casting machine die as set forth in claim 3, wherein: The thickness of copper sheet (13) is 0.8mm-1.0mm, and both sides of copper sheet (13) are arc-shaped.

Images