Multilayer re-pressing device for polyester film

By designing a multilayer lamination device for polyester film, and using a guide frame and tensioning mechanism to remove dust, the problem of dust embedding between layers during the polyester film lamination process was solved, thus improving the quality and strength of the composite film.

CN223982192UActive Publication Date: 2026-03-10ZHEJIANG CHANGYU NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In the existing lamination equipment, during the lamination process of polyester film, environmental dust particles are easily adsorbed on the film surface, causing impurities to embed into the interlayer interface and affecting the quality of the composite film.

Method used

A multilayer lamination device for polyester film was designed, comprising a substrate, an unwinding frame, a winding roller, a lower pressure roller, and an upper pressure roller, combined with a guide frame, a guide plate, a dust removal pump, and a tensioning mechanism. Dust is removed through the guide roller and the dust suction hole structure, and the tensioning roller is used to ensure the film tension and ensure the lamination quality.

Benefits of technology

It effectively removes dust particles from the surface of polyester film, ensuring the quality of lamination and composite film, resulting in good overall performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a multi-layer re-pressing device for a polyester film, and belongs to the technical field of re-pressing devices. Comprising a base plate, an unwinding frame is fixed to one end of the base plate, a plurality of unwinding rollers are installed on the unwinding frame, a winding roller is arranged at the other end of the base plate, a fixing base is arranged in the middle of the base plate, and a lower pressing roller and an upper pressing roller which are used for re-pressing are arranged on the fixing base; a guide frame is arranged between the unwinding frame and the fixing base, guide plates are arranged at the positions, corresponding to the unwinding rollers, of the guide frame, the guide plates communicate with a dust removal air pump, a mounting groove is formed in the middle of each guide plate, the guide rollers are rotationally mounted in the mounting grooves, and a plurality of dust suction holes are formed in the inner wall of each mounting groove. According to the utility model, dust particles can be sucked and removed before re-pressing of the polyester film, the re-pressing quality is ensured, the film can be tensioned before and after re-pressing, the film laminating quality is further ensured, and the overall use effect is good.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a technical field of compound pressure device, especially in a kind of polyester film multilayer compound pressure device. BACKGROUND

[0002] As a kind of comprehensive performance excellent packaging material, polyester film is widely used in food, electronics, medicine and other fields.The mechanical performance advantage is particularly obvious, and tensile strength and puncture resistance far exceed ordinary plastic film, but in practical application, it is still through multilayer compound pressure processing to further improve the barrier property, mechanical strength and the combination effect of functional coating.

[0003] At present, existing compound pressure equipment is carried out in the polyester film split compound pressure processing process, because the surface of polyester film is easy to adsorb the dust particle in environment, impurity is embedded in interlayer interface in compound pressure process, and composite film appears local peeling strength drop or optical defect problem.

[0004] Therefore, the polyester film multilayer compound pressure device is provided to solve the above technical problems. UTILITY MODEL CONTENT

[0005] The utility model solves the technical problem to provide a kind of polyester film multilayer compound pressure device to solve the prior art, compound pressure equipment is carried out in the polyester film split compound pressure processing process, because the surface of polyester film is easy to adsorb the dust particle in environment, impurity is embedded in interlayer interface in compound pressure process, influence composite film quality problem.

[0006] To solve the above technical problems, the utility model provides the following technical scheme:

[0007] A kind of polyester film multilayer compound pressure device, including base plate, one end of the base plate is fixed with unwinding frame, several unwinding rollers are installed on the unwinding frame, winding roller is provided at the other end of the base plate, and the middle part of the base plate is provided with fixed seat, lower pressure roller and upper pressure roller for compound pressure are provided on the fixed seat;

[0008] Guiding frame is arranged between the unwinding frame and the fixed seat, guiding plate is arranged at the position corresponding to several unwinding rollers on the guiding frame, dust removal air pump is communicated with the guiding plate, and installation groove is formed in the middle part of the guiding plate, guiding roller is rotatably installed in the installation groove, and a plurality of dust suction holes are formed in the inner wall of the installation groove.

[0009] Optionally, the lower pressure roller is rotatably installed in the middle part of the fixed seat, and the top of the fixed seat is fixed with air cylinder, the machine shaft of the air cylinder is vertically downward, and movable frame is fixed, and the upper pressure roller is rotatably installed in the lower end of the movable frame.

[0010] Optionally, the lower pressure roller and the upper pressure roller are horizontally parallel to each other.

[0011] Optionally, tensioning mechanisms are symmetrically installed on both sides of the bottom of the fixed base. The tensioning mechanism includes a fixed frame, which is fixed to the bottom side wall of the fixed base. A horizontally movable tensioning roller is elastically installed inside the fixed frame.

[0012] Optionally, the fixed frame has symmetrically provided limit grooves at both ends, and both ends of the tension roller are fixed with sliders. The two sliders are respectively slidably placed in the two limit grooves, and springs that abut against the sliders are installed in the limit grooves.

[0013] Optionally, the fixing frame is provided with a plurality of fixing bolts in the middle, and is threadedly inserted and fixed to the bottom side wall of the fixing seat.

[0014] Optionally, the guide plate has an air duct inside, which is connected to the dust removal pump, and the dust suction hole connects the air duct to the mounting groove.

[0015] Optionally, the dust removal air pump is fixed to the outer side of the guide frame.

[0016] Compared with the prior art, this utility model has at least the following beneficial effects:

[0017] In the above solution, thanks to the guide frame, the film at the unwinding roller can be guided to the fixed seat for re-pressing by the guide rollers installed in the middle of multiple guide plates. A dust collection structure is formed by the dust removal pump, mounting groove, air duct and dust collection hole to remove dust from the surface of the polyester film to ensure the quality of the lamination.

[0018] In the above solution, thanks to the tensioning mechanism, the polyester film can be elastically tensioned on both sides of the bottom of the fixing seat, further ensuring the quality of the lamination.

[0019] In summary, this device can not only remove dust particles before polyester film lamination to ensure lamination quality, but also tighten the film before and after lamination to further ensure lamination quality, resulting in good overall performance. Attached Figure Description

[0020] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present invention and, together with the specification, further serve to explain the principles of the present invention and enable those skilled in the art to implement and use the present invention.

[0021] Figure 1 This is a schematic diagram of a polyester film multilayer lamination device;

[0022] Figure 2This is a schematic diagram of the internal structure of the guide plate in a polyester film multilayer lamination device.

[0023] Figure 3 This is a schematic diagram of the tensioning mechanism in a polyester film multilayer lamination device.

[0024] Figure 4 for Figure 3 An enlarged schematic diagram of the structure at point A in the middle.

[0025] [Figure Labels]

[0026] 1. Base plate; 2. Unwinding frame; 201. Unwinding roller; 3. Guide frame; 301. Guide plate; 302. Dust removal pump; 303. Mounting slot; 304. Guide roller; 305. Air duct; 306. Dust suction hole; 4. Fixing base; 401. Lower pressure roller; 402. Upper pressure roller; 403. Cylinder; 404. Movable frame; 5. Tensioning mechanism; 501. Fixing frame; 502. Tensioning roller; 503. Fixing bolt; 504. Limiting groove; 505. Slider; 506. Spring; 6. Rewinding roller.

[0027] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiment of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation

[0028] The following is a detailed description of a polyester film multilayer lamination device provided by this utility model, in conjunction with the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments; those skilled in the art can also use other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit this utility model.

[0029] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.

[0030] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.

[0031] It is understood that the meanings of “on”, “above”, and “above” in this utility model should be interpreted in the broadest manner, such that “on” not only means “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” not only means “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.

[0032] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.

[0033] like Figure 1 and Figure 2 As shown, an embodiment of the present invention provides a polyester film multilayer lamination device, including a substrate 1. One end of the upper surface of the substrate 1 is fixed with an unwinding frame 2. Four unwinding rollers 201 arranged in parallel from top to bottom are installed on the unwinding frame 2. A winding roller 6 is provided at the other end of the substrate 1. A servo motor is connected to the end of the winding roller 6. A fixing seat 4 is provided in the middle of the substrate 1. A lower pressure roller 401 and an upper pressure roller 402 for lamination are provided on the fixing seat 4.

[0034] The lower pressure roller 401 is rotatably mounted in the middle of the fixed base 4, and a cylinder 403 is fixed to the top of the fixed base 4. The shaft of the cylinder 403 is vertically downward and is fixed to a movable frame 404. The upper pressure roller 402 is rotatably mounted on the lower end of the movable frame 404. In specific implementation, the lower pressure roller 401 and the upper pressure roller 402 are horizontally parallel to each other.

[0035] like Figure 2As shown, a guide frame 3 is provided between the unwinding frame 2 and the fixed base 4. Two guide plates 301 (a total of 8) are provided on the guide frame 3 for each unwinding roller 201. The guide plate 301 has a mounting groove 303 in the middle. A guide roller 304 is rotatably installed in the mounting groove 303. The upper and lower edges of the guide roller 304 are exposed above the upper and lower end faces of the guide plate 301, respectively, and can be used to directly contact the film.

[0036] The inner wall of the mounting groove 303 is provided with multiple dust suction holes 306, and the inside of the guide plate 301 is provided with an air passage 305, which is connected to the dust removal pump 302. The dust suction holes 306 connect the air passage 305 to the mounting groove 303. At the same time, the air passage 305 is connected to the dust removal pump 302 through the internal channel of the guide frame 3, and the dust removal pump 302 is fixed to the outer side of the guide frame 3.

[0037] Cooperate Figure 3 As shown, tensioning mechanisms 5 are symmetrically installed on both sides of the bottom of the fixed base 4. The tensioning mechanism 5 includes a fixed frame 501, which is fixed to the bottom side wall of the fixed base 4. A horizontally movable tensioning roller 502 is elastically installed inside the fixed frame 501.

[0038] Specifically, the fixing frame 501 has symmetrically formed limiting grooves 504 at both ends, and both ends of the tensioning roller 502 are fixed with sliders 505. The two sliders 505 are respectively slidably placed in the two limiting grooves 504, and springs 506 are installed in the limiting grooves 504 to abut against the sliders 505. Therefore, the tensioning roller 502 can be elastically installed by the springs 506, so that the tensioning roller 502 can elastically abut against the film and make it tensioned.

[0039] In addition, the middle part of the fixing bracket 501 is provided with a plurality of fixing bolts 503, which are threadedly inserted and fixed to the bottom side wall of the fixing seat 4.

[0040] The working principle provided by this utility model is that, in use, the polyester film multilayer pressing device can guide the film at the unwinding roller 201 to the fixed seat 4 for pressing by the guide roller 304 rotatably installed in the middle of multiple guide plates 301. After being pressed by the lower pressing roller 401 and the upper pressing roller 402, it is then wound up by the winding roller 6.

[0041] During this process, the guide plate 301 forms a dust-collecting structure through the dust-collecting pump 302, the mounting groove 303, the air duct 305, and the dust-collecting hole 306 to remove dust from the surface of the polyester film, thereby ensuring the quality of the lamination. At the same time, in conjunction with the tensioning mechanism 5 installed at both ends of the bottom of the fixing base 4, the elastically installed tensioning rollers 502 can be used to elastically tension the polyester film on both sides of the bottom of the fixing base 4, further ensuring the quality of the lamination.

[0042] In summary, this device can not only remove dust particles before polyester film lamination to ensure lamination quality, but also tighten the film before and after lamination to further ensure lamination quality, resulting in good overall performance.

[0043] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand this utility model even without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0044] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A polyester film multi-layer laminating apparatus comprising a base plate (1), characterized in that, One end of the substrate (1) is fixed with a unwinding frame (2), a plurality of unwinding rollers (201) are installed on the unwinding frame (2), the other end of the substrate (1) is provided with a winding roller (6), and the middle part of the substrate (1) is provided with a fixing seat (4), the fixing seat (4) is provided with a lower pressing roller (401) and an upper pressing roller (402) for re-pressing. A guide frame (3) is arranged between the unwinding frame (2) and the fixing seat (4), a guide plate (301) is arranged at a position corresponding to each of the plurality of unwinding rollers (201) on the guide frame (3), the guide plate (301) is communicated with a dust removal air pump (302), and a mounting groove (303) is formed in the middle part of the guide plate (301), a guide roller (304) is rotatably installed in the mounting groove (303), and a plurality of dust suction holes (306) are formed in the inner wall of the mounting groove (303).

2. The polyester film multi-layer laminating apparatus according to claim 1, wherein The lower pressing roller (401) is rotatably installed in the middle part of the fixing seat (4), and the top of the fixing seat (4) is fixed with a cylinder (403), the machine shaft of the cylinder (403) is vertically downward, and a movable frame (404) is fixed, and the upper pressing roller (402) is rotatably installed at the lower end of the movable frame (404).

3. The polyester film multi-layer laminating apparatus according to claim 2, wherein The lower pressing roller (401) and the upper pressing roller (402) are horizontally parallel.

4. The polyester film multi-layer laminating apparatus according to claim 1, wherein The bottom of the fixing seat (4) is symmetrically provided with a tensioning mechanism (5), the tensioning mechanism (5) comprises a fixed frame (501), the fixed frame (501) is fixed to the bottom side wall of the fixing seat (4), and the fixed frame (501) is elastically mounted with a horizontally movable tensioning roller (502).

5. The polyester film multi-layer laminating apparatus according to claim 4, wherein The two ends of the fixed frame (501) are symmetrically provided with a limiting sliding groove (504), and the two ends of the tensioning roller (502) are fixed with a sliding block (505), and the two sliding blocks (505) are respectively slidably arranged in the two limiting sliding grooves (504), and the limiting sliding groove (504) is provided with a spring (506) abutting the sliding block (505).

6. The polyester film multi-layer laminating apparatus according to claim 4, wherein The middle part of the fixed frame (501) is provided with a plurality of fixed bolts (503), and is threadedly connected with the bottom side wall of the fixing seat (4).

7. The polyester film multi-layer laminating apparatus according to claim 1, wherein The inside of the guide plate (301) is provided with an air channel (305), the air channel (305) is communicated with the dust removal air pump (302), and the dust suction hole (306) is communicated with the air channel (305) and the mounting groove (303).

8. The polyester film multi-layer laminating apparatus according to claim 1, wherein The dust removal air pump (302) is fixed to the outer side of the guide frame (3).