Dust raising prevention roller sweeper
By designing a dust-proof roller cleaner, the material on the upper and lower surfaces of the conveyor belt is cleaned synchronously and dust is collected, solving the problem of dust generated by underground cleaners in coal mines and protecting the health of construction workers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2026-03-10
AI Technical Summary
Sweepers in underground coal mine roadways generate a large amount of dust when cleaning materials on conveyor belts, which endangers the health of construction workers.
Design a dust-proof roller cleaner, including a cleaning component and a dust-proof component. It uses an upper roller and a lower roller to simultaneously clean the upper and lower surfaces of the conveyor belt, and collects dust and materials through a dust cover to reduce dust spread.
It effectively cleans materials from the conveyor belt surface, reduces dust, protects the health of construction workers, and is easy to install and adjust.
Smart Images

Figure CN223983072U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of underground cleaning equipment technology, and in particular to a dust-proof roller cleaner. Background Technology
[0002] Sweepers in underground coal mine roadways typically need to work frequently and continuously to remove materials adhering to the conveyor belts. This process usually generates a large amount of dust, which can pose significant occupational health hazards to workers in the roadways.
[0003] Based on this, a dust-proof roller sweeper was designed to reduce the dust generated during the sweeper's cleaning of the belt. Utility Model Content
[0004] This application provides a dust-proof roller cleaner that can effectively clean the upper and lower surfaces of the conveyor belt and reduce dust generated by cleaning materials.
[0005] This application provides a dust-proof roller cleaner for cleaning materials adhering to the surface of a conveyor belt. The conveyor belt is equipped with a mounting steel beam. The dust-proof roller cleaner includes a cleaning component and a dust-proof component. The cleaning component includes a mounting frame, an upper roller, and a lower roller. The mounting frame includes mounting plates parallel and symmetrically distributed on both sides of the conveyor belt. The top of each mounting plate is fixedly connected to the mounting steel beam. The surfaces of the upper roller and the lower roller are equipped with brushes, and both the upper roller and the lower roller are rotatably mounted between the two mounting plates to synchronously clean the upper and lower surfaces of the conveyor belt as it moves.
[0006] The dustproof assembly includes a dust cover and a connecting frame, wherein the connecting frame is located on both sides of the conveyor belt in the conveying direction, the dust cover is located below the lower roller and is connected to the mounting steel beam through the connecting frame, the dust cover has clearance notches on both sides that cooperate with the mounting plate, and the bottom of the dust cover has a material discharge port.
[0007] In one possible implementation, bearings are installed in the mounting plate corresponding to the upper roller and the lower roller, wherein the bearing near the bottom is a movable bearing. The upper roller and the lower roller are each provided with a central rotating shaft that mates with the bearing. The mounting plate has a micro-notch at the movable bearing, the micro-notch extending along the direction of the connecting line between the upper roller and the lower roller. An adjusting screw is installed at the bottom of the mounting plate, the adjusting screw facing the movable bearing.
[0008] In one possible implementation, the top end of the mounting plate is detachably connected to the mounting steel beam via a connecting block, connecting studs, and a fixing plate, wherein the connecting block is located between the mounting steel beam and the mounting plate, the fixing plate is located at the top of the mounting steel beam, and the connecting studs are perpendicularly connected to the fixing plate and the connecting block on both sides of the mounting steel beam, respectively.
[0009] In one possible implementation, the connecting frame includes two fixed sleeves, two adjusting rods, and two adjusting nuts. The two fixed sleeves are fixedly mounted on the mounting steel beam in a vertical direction. The two adjusting rods are respectively disposed inside the two fixed sleeves. Each adjusting rod includes a lead screw near the upper part. The top of each fixed sleeve is provided with a cover plate that is clearance-fitted with the lead screw. The two adjusting nuts are respectively threadedly engaged with the two lead screws so that they can be rotated on the top of the cover plate to drive the lead screw to move up and down.
[0010] In one possible implementation, the adjusting rod further includes an irregularly shaped rod near the middle and lower part, and the fixed sleeve is provided with an irregularly shaped channel that slides with the irregularly shaped rod.
[0011] In one possible implementation, the mounting plate extends obliquely in the vertical direction, and the upper roller and the lower roller are respectively mounted on the upper and lower parts of the mounting plate and are staggered in the vertical direction.
[0012] Beneficial effects: Compared with the prior art, the dust-proof roller cleaner provided in this application can simultaneously clean the upper and lower surfaces of the conveyor belt through the upper and lower rollers that can rotate freely between the mounting plates. At the same time, the dust cover can collect the materials and dust swept down by the upper and lower rollers in a timely manner. Finally, these materials fall down automatically through the discharge port. This can reduce dust when cleaning the materials adhering to the surface of the conveyor belt, which is beneficial to the physical and mental health of the workers working in the tunnel.
[0013] The position of the movable bearing can be finely adjusted by setting a micro-notch and adjusting screws, thereby adjusting the distance between the upper and lower rollers, making it easy to quickly install the upper and lower rollers into place when installing the sweeper;
[0014] The height of the dust cover can be adjusted by the cooperation of the adjusting rod and adjusting nut. This allows for maximum material collection and dust control without affecting the cleaning of the conveyor belt by the upper and lower rollers. The sliding fit between the shaped rod and the fixed sleeve provides guidance when adjusting the height of the dust cover, making adjustment convenient.
[0015] These and other objects, features and advantages of this utility model will be fully realized through the following detailed description. Attached Figure Description
[0016] Figure 1 A schematic diagram of the structure of the dust-proof roller sweeper of this application is shown.
[0017] Figure 2 A partial structural schematic diagram of the dust-proof roller sweeper of this application is shown. Detailed Implementation
[0018] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.
[0019] Those skilled in the art should understand that, in the disclosure of this specification, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this utility model.
[0020] It is understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number.
[0021] refer to Figure 1 and Figure 2 This application provides a dust-proof roller cleaner for cleaning dust adhering to the surface of a conveyor belt, wherein a mounting steel beam 12 is provided above the conveyor belt 11. The dust-proof roller cleaner includes a cleaning component and a dust-proof component. The cleaning component includes a mounting frame, an upper roller 22, and a lower roller 23, wherein the mounting frame includes mounting plates 21 parallel and symmetrically distributed on both sides of the conveyor belt, and the top of the mounting plates 21 is fixedly connected to the mounting steel beam 12. The surfaces of the upper roller 22 and the lower roller 23 are provided with brushes for cleaning the conveyor belt 11, and the upper roller 22 and the lower roller 23 are rotatably mounted between the two mounting plates 21 so as to synchronously clean the material adhering to the upper and lower surfaces of the conveyor belt 11 when the conveyor belt 11 moves.
[0022] The dustproof assembly includes a dust cover 31 and a connecting frame 32. The connecting frame 32 is located on both sides of the conveyor belt 11 in the conveying direction. The dust cover 31 is located below the lower roller 23 and is connected to the mounting steel beam 12 through the connecting frame 32. The dust cover 31 has clearance notches 301 on both sides that cooperate with the mounting plate 21, and the bottom of the dust cover 31 has a material discharge port (not shown in the figure). Thus, the dust cover 31 can collect the materials and dust swept down from the upper roller 22 and lower roller 23 on the upper and lower surfaces of the conveyor belt 11 in a timely manner. The collected materials and dust finally fall through the material discharge port of the dust cover 31, which can reduce dust in the tunnel and is beneficial to the physical and mental health of the workers working in the tunnel.
[0023] In actual installation, the dust-proof roller cleaner can be installed at key positions at the head, tail, or middle of the conveyor belt 11. The head installation can clean the residual material on the surface of the conveyor belt 11 after unloading, the tail installation helps to remove the accumulated material on the return belt, and the middle installation can prevent material from falling and accumulating during the operation of the conveyor belt 11.
[0024] In addition, during installation, it is necessary to ensure that the upper roller 22 and the lower roller 23 can rotate flexibly, and the length of the upper roller 22 and the lower roller 23 must match the width of the conveyor belt 11. The rollers should not be too short, which would result in incomplete cleaning, or too long, which would affect the operation of other equipment.
[0025] In one embodiment, bearings are installed in the mounting plate 21 corresponding to the upper roller 22 and the lower roller 23, wherein the bearing near the bottom is a movable bearing. The upper roller 22 and the lower roller 23 are respectively provided with a central rotating shaft 24 that cooperates with the bearing. The mounting plate 21 has a micro-notch 201 at the movable bearing. The micro-notch 201 extends along the direction of the connecting line between the upper roller 22 and the lower roller 23. At the same time, an adjusting screw is installed at the bottom of the mounting plate 21, and the adjusting screw is facing the movable bearing. It is used to finely adjust the height of the movable bearing, that is, change the distance between the upper roller 22 and the lower roller 23, so that the brushes on the upper roller 22 and the lower roller 23 can be closely attached to the surface of the conveyor belt 11 to achieve a good cleaning purpose. However, it should not be too tight to avoid excessive wear on the conveyor belt 11. The adjusting screw can also be called a reverse screw. The micro-notch 201 is generally only a few microns in size and is not easily shown clearly in the figure.
[0026] In one embodiment, the top end of the mounting plate 21 is detachably connected to the mounting steel beam 12 via a connecting block 25, a connecting stud 26, and a fixing plate 27. The connecting block 25 is located between the mounting steel beam 12 and the mounting plate 21, and the fixing plate 27 is located at the top of the mounting steel beam 12. The connecting stud 26 vertically connects the fixing plate 27 and the connecting block 25 to both sides of the mounting steel beam 12. This detachable connection method facilitates the installation and maintenance of the dust-proof roller sweeper.
[0027] In one embodiment, the connecting frame 32 includes two fixed sleeves 321, two adjusting rods 322, and two adjusting nuts 323. The two fixed sleeves 321 are fixed (e.g., welded) vertically to the mounting steel beam 12. The two adjusting rods 322 are respectively disposed within the two fixed sleeves 321. Each adjusting rod 322 includes a lead screw 3221 near the upper part and a shaped rod 3222 near the middle and lower parts. The fixed sleeves 321 are provided with shaped channels that slide with the shaped rods 3222, thereby guiding the shaped rods 3222 through the fixed sleeves 321. The lead screw 322... The diameter of rod 1 is smaller than that of the irregular rod 3222, and the top of the fixing sleeve 321 is provided with a cover plate 3211 that is clearance-fitted with the lead screw 3221. At the same time, the two adjusting nuts 323 are respectively threaded with the two lead screws 3221, and the outer diameter of the adjusting nuts 323 is larger than the diameter of the hole on the cover plate 3211. In this way, the height of the dust cover 31 can be adjusted by rotating the four adjusting nuts 323 simultaneously, which facilitates the quick and accurate installation of the sweeper and meets different on-site installation conditions. It is easy to use. The irregular rod 3222 is preferably a square rod, and correspondingly, the fixing sleeve 321 is a square sleeve.
[0028] In one embodiment, the mounting plate 21 extends obliquely in the vertical direction, while the upper roller 22 and the lower roller 23 are respectively installed on the upper and lower parts of the mounting plate 21 and are staggered in the vertical direction. This can avoid the normal operation of the conveyor belt 11 being affected by the close fit between the upper roller 22 and the lower roller 23 and the conveyor belt 11.
[0029] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The advantages of the present invention have been fully and effectively realized. The functions and structural principles of the present invention have been shown and explained in the embodiments, and any modifications or variations may be made to the implementation of the present invention without departing from the stated principles.
Claims
1. A dusting roller sweeper for cleaning the surface of a conveyor belt of material, wherein the conveyor belt is provided with a mounting steel beam above it, characterized in that, The dust-proof roller cleaner comprises a cleaning assembly and a dust-proof assembly, the cleaning assembly comprises a mounting frame, an upper roller and a lower roller, the mounting frame comprises mounting plates which are parallel and symmetrically arranged on both sides of the conveying belt, the top end of the mounting plate is fixedly connected with the mounting steel beam, the surfaces of the upper roller and the lower roller are provided with brushes, and the upper roller and the lower roller are rotatably arranged between the two mounting plates to synchronously clean the upper surface and the lower surface of the conveying belt when the conveying belt moves. The dust-proof assembly comprises a dust-proof cover and a connecting frame, the connecting frame is arranged on both sides of the conveying direction of the conveying belt, the dust-proof cover is arranged below the lower roller and is connected with the mounting steel beam through the connecting frame, and the two sides of the dust-proof cover are provided with clearance gaps matched with the mounting plates, and the bottom of the dust-proof cover is provided with a material falling port.
2. The kick-up preventing roller cleaner according to claim 1, wherein Bearing is arranged in the mounting plate corresponding to the upper roller and the lower roller, the bearing close to the bottom is a movable bearing, the upper roller and the lower roller are respectively provided with a central rotating shaft matched with the bearing, the mounting plate is provided with a micro gap at the movable bearing, the micro gap extends along the direction of the connecting line between the upper roller and the lower roller, and the bottom of the mounting plate is provided with an adjusting screw opposite to the movable bearing.
3. The kick-up preventing roller cleaner according to claim 1, wherein The top end of the mounting plate is detachably connected with the mounting steel beam through a connecting block, a connecting stud and a fixed plate, the connecting block is arranged between the mounting steel beam and the mounting plate, the fixed plate is arranged on the top of the mounting steel beam, and the connecting stud is perpendicularly connected with the fixed plate and the connecting block on both sides of the mounting steel beam.
4. The kick-up preventing roller cleaner according to claim 1, wherein The connecting frame comprises two fixed sleeves, two adjusting rods and two adjusting nuts, the two fixed sleeves are fixedly arranged on the mounting steel beam in the vertical direction, the two adjusting rods are arranged in the two fixed sleeves respectively, the adjusting rod comprises a screw rod close to the upper portion, the top of the fixed sleeve is provided with a cover plate matched with the screw rod in the clearance, and the two adjusting nuts are threadedly matched with the two screw rods to rotate on the top of the cover plate and drive the screw rod to move up and down.
5. The flying dust preventing roller cleaner according to claim 4, wherein The adjusting rod further comprises a special-shaped rod close to the middle portion and the lower portion, and the fixed sleeve is provided with a special-shaped channel slidably matched with the special-shaped rod.
6. The flying dust preventing roller cleaner according to claim 5, wherein The special-shaped rod is a square rod, and the fixed sleeve is a square sleeve.
7. The kick-up preventing roller cleaner according to claim 1, wherein The mounting plate extends in the vertical direction, and the upper roller and the lower roller are arranged on the upper portion and the lower portion of the mounting plate respectively and are arranged in the vertical direction.