Adjustable pallet fork structure of pallet piling car
By designing an adjustable fork structure and utilizing a rotating connecting rod and gear mechanism to achieve folding and storage of the fork carriage, the problems of large footprint and poor safety of pallet stackers are solved, improving ease of use and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-03-10
AI Technical Summary
The forks of existing pallet stacker trucks are not easy to fold, resulting in a large footprint and safety hazards.
An adjustable fork structure for a pallet stacker was designed. The fork carriage can be folded 180° for storage by rotating the connecting rod and the gear mechanism, and the position of the forks can be adjusted by a servo motor-driven lifting mechanism.
It effectively shortens the length of the pallet stacker truck, reduces the space occupied, and improves ease of use and safety.
Smart Images

Figure CN223983436U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pallet stacker technology, specifically to an adjustable fork structure for a pallet stacker. Background Technology
[0002] A pallet stacker is a small vehicle equipped with a power transmission and lifting device, capable of loading, unloading, transporting, and stacking pallets and palletized goods. It belongs to the battery-powered stacking vehicle category. Pallet stackers are suitable for operations in narrow aisles and confined spaces, making them ideal tools for the warehousing and logistics industry. Many domestic and international manufacturers produce pallet stackers, and their functions are largely similar. However, due to specific operational characteristics in warehousing and logistics, subtle differences in the functions and structural design of pallet stackers can affect their operational efficiency and safety.
[0003] Currently, the forks of pallet stackers result in a longer overall length due to their design, increasing the footprint of the pallet stacker and making it inconvenient to store. Furthermore, the way the forks extend poses a risk of collision for workers, thus affecting the safety of using the pallet stacker. Therefore, it is necessary to design an adjustable fork structure for pallet stackers to solve the problems mentioned in the background. Utility Model Content
[0004] The purpose of this invention is to provide an adjustable fork structure for pallet stackers to solve the problem of the difficulty in storing the forks of current pallet stackers in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable fork structure for a pallet stacker, including a vehicle body, with two connecting rods rotatably connected to one side of the vehicle body. The vertical cross-section of the connecting rods is a hexagonal structure, and a fork carriage is slidably fitted on the outer side of each of the two connecting rods. The vehicle body is provided with a lifting mechanism for raising and lowering the fork carriage, and a rotating mechanism for rotating the connecting rods.
[0006] Preferably, the rotating mechanism includes two meshing gears, with a first pulley fixedly connected to the top of each of the two gears, and a second pulley fixedly connected to the bottom of each of the two connecting rods. Each of the two second pulleys is connected to a first transmission belt via a transmission belt.
[0007] Preferably, the lifting mechanism includes a threaded rod and a lifting plate, the lifting plate being threaded onto the outside of the threaded rod, the threaded rod being rotatably connected to one side of the vehicle body, the threaded rod being located between two connecting rods, and the threaded rod and the connecting rods being arranged parallel to each other.
[0008] Preferably, a sleeve is rotatably connected to each of the two through-hole cavities on the upper part of the lifting plate. The sleeve is slidably fitted onto the outside of the connecting rod. The fork carriage is fixedly fitted onto the outside of the sleeve. Mounting grooves are provided at both ends of the lifting plate. Through-holes are provided at the upper part of the lifting plate and at corresponding positions relative to the mounting grooves. The sleeve is rotatably connected to the through-hole cavity on the lifting plate. The end of the fork carriage is located in the mounting groove cavity. The sleeve is rotatably connected between the bottom wall and the top wall inside the mounting groove. A through-hexagonal cavity is provided at the top of the sleeve, and the sleeve is slidably fitted onto the outside of the connecting rod through the hexagonal cavity.
[0009] Preferably, a third pulley is rotatably connected to the vehicle body, a fourth pulley is fixedly connected to the bottom end of the threaded rod, a second transmission belt is connected between the fourth pulley and the third pulley, and two servo motors are installed on the vehicle body, with the movable ends of the two servo motors respectively fixedly connected to the upper parts of the third pulley and the first pulley.
[0010] Preferably, both sides of the vehicle body are provided with hidden slots, and the fork carriage is adapted to the cavity of the hidden slot.
[0011] Preferably, a front support frame is fixedly installed on one side of the vehicle body, and multiple casters are movably installed on both the front support frame and the bottom of the vehicle body. A battery is installed on the vehicle body.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This application sets two rotatable connecting rods. By rotating the connecting rods, the connecting rods drive the fork carriage to rotate 180°, thus folding up the fork carriage and shortening the overall length of the pallet stacker. This makes it convenient to store the pallet stacker, reduces the space occupied by the pallet stacker, and avoids the need for the fork carriage.
[0014] 2. By setting rotatable gears and connecting rods and other related structures, this application has a simple structure and is easy to use. Therefore, it can effectively simplify the adjustable fork structure of the pallet stacker, thus effectively improving the practicality and ease of use of the pallet stacker. Attached Figure Description
[0015] Figure 1 This is a three-dimensional schematic diagram of the overall adjustable fork structure of the pallet stacker truck of this utility model;
[0016] Figure 2 This is a three-dimensional schematic diagram showing the coordination of the servo motor, fork carriage, and lifting plate in the adjustable fork structure of the pallet stacker truck of this utility model.
[0017] Figure 3This is a three-dimensional schematic diagram of the gears, threaded rods, and first transmission belt of the adjustable fork structure of the pallet stacker truck of this utility model.
[0018] Figure 4 This is a three-dimensional schematic diagram of the cooperation between the fork carriage, sleeve and connecting rod of the adjustable fork structure of the pallet stacker truck of this utility model;
[0019] Figure 5 This is a three-dimensional schematic diagram of the lifting mechanism of the adjustable fork structure of the pallet stacker truck of this utility model.
[0020] The following are the labels in the diagram: 1. Vehicle body; 2. Connecting rod; 3. Fork carriage; 4. Sleeve; 5. Gear; 6. Lifting mechanism; 601. Threaded rod; 602. Lifting plate; 7. First transmission belt; 8. Mounting groove; 9. Second transmission belt; 10. Concealed groove; 11. Front support frame; 12. Casters; 13. Battery; 14. Servo motor. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example: Figure 1 - Figure 5 As shown, this utility model provides a technical solution for an adjustable fork structure for a pallet stacker, including a vehicle body 1. Two connecting rods 2 are rotatably connected to one side of the vehicle body 1. The vertical cross section of the connecting rods 2 is a hexagonal structure. Fork carriages 3 are slidably sleeved on the outer sides of the two connecting rods 2. A lifting mechanism 6 that drives the fork carriages 3 to rise and fall, and a rotating mechanism that drives the connecting rods 2 to rotate are provided on the vehicle body 1.
[0023] By rotating the two connecting rods 2 relative to each other, each connecting rod 2 drives its respective fork carriage 3 to rotate 180°, thereby completing the folding or overlapping of the fork carriage 3 and the vehicle body 1. This allows the fork carriage 3 to be stored and the length of the pallet stacker to be shortened.
[0024] like Figure 2 As shown, the rotating mechanism includes two meshing gears 5, with a first pulley fixedly connected to the top of each gear 5, and a second pulley fixedly connected to the bottom of each of the two connecting rods 2. A first transmission belt 7 is connected to each of the two second pulleys and the two first pulleys respectively.
[0025] By rotating one of the gears 5, the gear 5 drives the corresponding connecting rod 2 to rotate via the corresponding first transmission belt 7. At the same time, the gear 5 drives the other gear 5 to rotate relative to it, and the other gear 5 drives the corresponding connecting rod 2 to rotate via the corresponding first transmission belt 7. In this way, the two connecting rods 2 rotate relative to each other.
[0026] like Figure 5 As shown, the lifting mechanism 6 includes a threaded rod 601 and a lifting plate 602. The lifting plate 602 is threadedly sleeved on the outside of the threaded rod 601. The threaded rod 601 is rotatably connected to one side of the vehicle body 1. The threaded rod 601 is located between two connecting rods 2, and the threaded rod 601 and the connecting rods 2 are arranged parallel to each other.
[0027] By rotating the threaded rod 601, the threaded rod 601 drives the lifting plate 602 to rise and fall, and the lifting plate 602 drives the fork carriage 3 to rise and fall.
[0028] like Figure 1 - Figure 5 As shown, sleeves 4 are rotatably connected to the two through-hole cavities opened on the upper part of the lifting plate 602. The sleeves 4 are slidably sleeved on the outside of the connecting rod 2. The fork carriage 3 is fixedly sleeved on the outside of the sleeves 4. The lifting plate 602 has mounting grooves 8 at both ends. The lifting plate 602 has through holes at the corresponding positions on the upper part of the lifting plate 602 and the mounting grooves 8. The sleeves 4 are rotatably connected to the through-hole cavities on the lifting plate 602. The end of the fork carriage 3 is located in the cavity of the mounting groove 8. The sleeves 4 are rotatably connected between the bottom wall and the top wall inside the mounting groove 8. The top of the sleeves 4 has a through hexagonal cavity, and the sleeves 4 are slidably sleeved on the outside of the connecting rod 2 through the hexagonal cavity.
[0029] Through the sleeve 4, the fork carriage 3 can be raised and lowered by the lifting plate 602, and can also be rotated by the connecting rod 2.
[0030] like Figure 2 and Figure 3 As shown, a third pulley is rotatably connected to the vehicle body 1, a fourth pulley is fixedly connected to the bottom end of the threaded rod 601, a second transmission belt 9 is connected between the fourth pulley and the third pulley, and two servo motors 14 are installed on the vehicle body 1. The movable ends of the two servo motors 14 are fixedly connected to the upper parts of the third pulley and the first pulley, respectively.
[0031] Two servo motors 14 drive the third pulley and the first pulley to rotate forward or reverse, and to start or stop.
[0032] like Figure 1 As shown, both sides of the vehicle body 1 are provided with hidden slots 10, and the fork carriage 3 is adapted to the cavity of the hidden slot 10.
[0033] The hidden slot 10 is used to store the fork carriage 3. After the fork carriage 3 is rotated 180°, the fork carriage 3 will rotate into the cavity of the hidden slot 10.
[0034] like Figure 1 As shown, a front support frame 11 is fixedly installed on one side of the vehicle body 1. Multiple casters 12 are movably installed on both the front support frame 11 and the bottom of the vehicle body 1. A battery 13 is installed on the vehicle body 1.
[0035] The servo motor 14 is electrically connected to the battery 13.
[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. Adjustable fork structure of a pallet stacker truck, comprising a truck body (1), characterized in that: One side of the car body (1) is rotatably connected with two connecting rods (2), the outer sides of the two connecting rods (2) are slidably sleeved with fork racks (3), the car body (1) is provided with a lifting mechanism (6) for driving the fork racks (3) to lift, and a rotating mechanism for driving the connecting rods (2) to rotate.
2. The pallet jack adjustable fork structure of claim 1, wherein: The rotating mechanism comprises two gears (5) connected with each other, the top of each of the two gears (5) is fixedly connected with a first pulley, the bottom of each of the two connecting rods (2) is fixedly connected with a second pulley, and the two second pulleys are respectively connected with the two first pulleys through a first transmission belt (7).
3. The pallet jack adjustable fork structure of claim 1, wherein: The lifting mechanism (6) comprises a threaded rod (601) and a lifting plate (602), the lifting plate (602) is threadedly sleeved on the outer side of the threaded rod (601), and the threaded rod (601) is rotatably connected to one side of the car body (1).
4. The pallet jack adjustable fork structure of claim 3, wherein: Two sleeve pipes (4) are rotatably connected in two through holes formed in the upper part of the lifting plate (602), the sleeve pipes (4) are slidably sleeved on the outer sides of the connecting rods (2), the fork racks (3) are fixedly sleeved on the outer sides of the sleeve pipes (4), both ends of the lifting plate (602) are provided with mounting grooves (8), the end portions of the fork racks (3) are located in the cavities of the mounting grooves (8), and the sleeve pipes (4) are rotatably connected between the bottom wall and the top wall in the mounting grooves (8).
5. The pallet jack adjustable fork structure of claim 4, wherein: A third pulley is rotatably connected to the car body (1), the bottom end of the threaded rod (601) is fixedly connected with a fourth pulley, the fourth pulley and the third pulley are connected through a second transmission belt (9), two servo motors (14) are installed on the car body (1), and the movable ends of the two servo motors (14) are fixedly connected with the upper parts of the third pulley and the first pulley.
6. The pallet jack adjustable fork structure of claim 4, wherein: Both sides of the car body (1) are provided with hidden grooves (10), and the fork racks (3) are matched with the cavities of the hidden grooves (10).
7. The pallet jack adjustable fork structure of claim 1, wherein: A front support frame (11) is fixedly installed on one side of the car body (1), a plurality of movable wheels (12) are movably installed on the bottom of the front support frame (11) and the car body (1), and a storage battery (13) is installed on the car body (1).