Cold water circulation energy-saving device for cellulose production

By designing a waste heat recovery box and a filter box, waste heat is recovered using a three-way pipe, spiral blades, a motor-driven rotating shaft, and a hinge structure. High-efficiency filtration is achieved through multi-layer filter screens and activated carbon plates, solving the problems of unrecovered waste heat and poor filtration effect in existing devices. This improves the energy utilization efficiency and circulating water quality in the cellulose production process.

CN223985444UActive Publication Date: 2026-03-10HEBEI HEHAO CELLULOSE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing energy-saving devices for cold water circulation in cellulose production fail to effectively recover waste heat from the circulating water, and have poor filtration, low sterilization, and softening efficiency.

Method used

A device comprising a waste heat recovery box and a filter box was designed. It utilizes a three-way pipe, a spiral blade, a motor-driven rotating shaft, and a hinge structure to recover waste heat, and performs efficient filtration through multi-layer filter screens and activated carbon plates. Combined with chemical stirring, it enhances the sterilization and softening effects.

Benefits of technology

It enables the recovery and utilization of low-grade waste heat in circulating water, improves filtration efficiency, enhances sterilization and softening efficiency, and ensures the quality of circulating water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cellulose production cold water circulation energy-saving device, and relates to the technical field of cellulose production, in particular to a cellulose production cold water circulation energy-saving device which comprises a waste heat recovery box and a filter box, a first protection box is arranged at the top of the filter box, and a first motor is arranged in the first protection box. A first rotating shaft is arranged at the output end of the first motor, a rotating plate is welded to the outer surface of the first rotating shaft, a second rotating shaft is rotationally connected into the rotating plate through a bearing, and a first gear is arranged at the top of the second rotating shaft. According to the cold water circulation energy-saving device for cellulose production, through the arrangement of a three-way pipe, a spiral blade, a first motor, a first rotating shaft, a first twisted blade, a second rotating shaft, a first gear, a second gear and a second gear, the cold water circulation energy-saving device for cellulose production has the advantages that low-grade waste heat in circulating water is recycled; the device is used for preheating process water or heating a workshop.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cellulose production technical field, concretely is a cellulose production cold water circulation energy -conserving device. BACKGROUND

[0002] In the production process of polyanionic cellulose, the circulating water cooling system must be involved. As a rheological additive with thickening, suspension, dispersion, and filtration loss reduction, polyanionic cellulose is widely used in many fields and has strong applicability. In the production process, the generated heat is removed by the cooling water system and released through the cooling tower. The cellulose production cold water circulation energy -conserving device is an intelligent water circulation system specially designed for cellulose production. Through mechanical structure innovation, heat recovery and intelligent control technology, the heat generated in the production process is efficiently cooled, and the recycling of water resources and energy is realized.

[0003] The existing cellulose production cold water circulation energy -conserving device, in the process of using, the heat energy in the circulating water is mostly removed by the heat exchanger, but there is still some residual heat in the circulating water. The existing part of the energy -conserving device lacks the recovery of this part of the heat energy, and the filtering effect is general. The efficiency is low when softening and sterilizing the circulating water. The existing cellulose production cold water circulation energy -conserving device solves the above problems. Utility model content

[0004] (I) The technical problem solved

[0005] In view of the deficiencies of the prior art, the utility model provides a cellulose production cold water circulation energy -conserving device, which solves the problems raised in the above background technology.

[0006] (II) Technical scheme

[0007] To achieve the above objectives, this utility model provides the following technical solution: a cold water circulation energy-saving device for cellulose production, comprising a waste heat recovery box and a filter box. A first protective box is installed on the top of the filter box, and a first motor is installed inside the first protective box. A first rotating shaft is installed at the output end of the first motor. A rotating plate is welded to the outer surface of the first rotating shaft. A second rotating shaft is rotatably connected to the inside of the rotating plate via a bearing. A first gear is installed on the top of the second rotating shaft. A first through hole is opened inside the left wall of the waste heat recovery box, and a gear adapted to the first motor is installed in the first through hole. The filter box has a three-way pipe with a through-hole inner diameter and a spiral blade inside. The front and rear inner walls of the filter box are provided with a first slot, a second slot, and a third slot. The first slot, the second slot, and the third slot are respectively fitted with a first filter screen, a second filter screen, and an activated carbon plate. The top of the filter box is provided with a second protective box. The second protective box is provided with a second motor. The output end of the second motor is provided with a third rotating shaft. The outer surface of the third rotating shaft is provided with a shaped plate. The inside of the shaped plate is rotatably connected to a fourth rotating shaft through a bearing. The outer surface of the fourth rotating shaft is welded with a ball.

[0008] Optionally, the inner top wall of the waste heat recovery box is provided with a second gear, the first gear meshes with the second gear, and the outer surfaces of the first shaft and the second shaft are provided with first blades, the number of first blades being several and evenly distributed on the outer surfaces of the first shaft and the second shaft.

[0009] Optionally, the waste heat recovery box is provided with a water inlet pipe at the top and a first drain pipe at the bottom, and a first control valve is provided in both the water inlet pipe and the first drain pipe.

[0010] Optionally, the other two ends of the three-way pipe are located inside the filter box. A second through hole is opened inside the top wall of the filter box. A support rod adapted to the inner diameter of the second through hole is installed in the second through hole. A cleaning brush is threadedly connected to the outer surface of the support rod near the bottom.

[0011] Optionally, the inner top wall of the filter box is provided with a partition, a second drain pipe is provided on the left side of the partition, a second control valve is provided in the second drain pipe, a third drain pipe is provided on the rear side of the filter box, and a protective cover is threaded onto the outer surface of the third drain pipe.

[0012] Optionally, a support plate is provided on the rear inner side wall of the filter box, and a ball groove is opened inside the support plate. The ball is locked in the ball groove. A second hinge blade is provided on the outer surface of the fourth rotating shaft. A medicine inlet pipe is provided on the top of the filter box. A fourth drain pipe is provided on the right side of the filter box. A third control valve is provided in the fourth drain pipe.

[0013] Optionally, a third gear is provided at one end of the fourth rotating shaft, and a fourth gear is provided on the inner top wall of the filter box, with the fourth gear meshing with the third gear.

[0014] Optionally, a Π-shaped groove is provided inside the top wall of the filter box, and a push rod is engaged in the Π-shaped groove. A third through hole is provided inside the first filter screen, the second filter screen, and the activated carbon plate near the top. The inner diameter of the third through hole is slightly larger than the diameter of the push rod.

[0015] This utility model provides an energy-saving device for cold water circulation in cellulose production, which has the following beneficial effects:

[0016] 1. This energy-saving device for cold water circulation in cellulose production, through the arrangement of a three-way pipe, a spiral blade, a first motor, a first rotating shaft, a first auger, a second rotating shaft, a first gear, a second gear, and a second gear, enables the device to recover and utilize low-grade waste heat in the circulating water for preheating process water or workshop heating.

[0017] 2. This energy-saving device for cold water circulation in cellulose production, through the arrangement of a first filter screen, a second filter screen, an activated carbon plate, a medicine inlet pipe, a filter box, a third rotating shaft, a shaped plate, a fourth rotating shaft, a third gear, a second auger blade, a third rotating shaft, a ball, and a second auger blade, enables the device to efficiently filter circulating water, facilitate timely cleaning of impurities on the filter screen surface, and improve the softening and sterilization efficiency of the circulating water. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0019] Figure 2 This is a structural schematic diagram of the waste heat recovery box of this utility model, viewed from the front and in cross-section.

[0020] Figure 3 This is a structural schematic diagram of the top cross-section of the waste heat recovery box of this utility model;

[0021] Figure 4 This is a structural schematic diagram of the filter box of this utility model from a front view cross section.

[0022] Figure 5 This is a top view structural diagram of the filter box of this utility model;

[0023] Figure 6 This utility model Figure 5 A schematic diagram of the structure of the enlarged view of A in the diagram.

[0024] In the diagram: 1. Waste heat recovery box; 2. Filter box; 3. First motor; 4. First shaft; 5. Second shaft; 6. T-pipe; 7. Spiral blade; 8. First filter screen; 9. Second filter screen; 10. Activated carbon plate; 11. Second motor; 12. Third shaft; 13. Plant-shaped plate; 14. Fourth shaft; 15. Sphere; 16. Second gear; 17. First auger blade; 18. Support rod; 19. Cleaning brush; 20. Second drain pipe; 21. Third drain pipe; 22. Second auger blade; 23. Medicine inlet pipe; 24. Fourth drain pipe; 25. Third gear; 26. Fourth gear; 27. Push rod; 28. First gear. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Example

[0027] Please see Figures 1 to 6 This utility model provides a technical solution for a cold water circulation energy-saving device for cellulose production, including a waste heat recovery box 1 and a filter box 2. A first protective box is installed on the top of the filter box 2. A first motor 3 is installed inside the first protective box. A first rotating shaft 4 is installed at the output end of the first motor 3. A rotating plate is welded to the outer surface of the first rotating shaft 4. A second rotating shaft 5 is rotatably connected to the inside of the rotating plate via bearings. A first gear 28 is installed on the top of the second rotating shaft 5. A first through hole is opened inside the left wall of the waste heat recovery box 1. A three-way pipe 6 adapted to the inner diameter of the first through hole is installed in the first through hole. The filter box 2 is equipped with a spiral blade 7. The front and rear inner walls of the filter box 2 are provided with a first slot, a second slot and a third slot. The first slot, the second slot and the third slot are respectively fitted with a first filter screen 8, a second filter screen 9 and an activated carbon plate 10. The top of the filter box 2 is provided with a second protective box. The second protective box is equipped with a second motor 11. The output end of the second motor 11 is provided with a third rotating shaft 12. The outer surface of the third rotating shaft 12 is provided with a shaped plate 13. The inside of the shaped plate 13 is rotatably connected to a fourth rotating shaft 14 through a bearing. The outer surface of the fourth rotating shaft 14 is welded with a ball 15.

[0028] Specifically, the inner top wall of the waste heat recovery box 1 is provided with a second gear 16, and the first gear 28 meshes with the second gear 16. The outer surfaces of the first rotating shaft 4 and the second rotating shaft 5 are provided with first swivel blades 17. The number of first swivel blades 17 is several and they are evenly distributed on the outer surfaces of the first rotating shaft 4 and the second rotating shaft 5.

[0029] Please refer to Figure 1 to Figure 2The second gear 16 meshes with the first gear 28 and rotates, driving the first gear 28, so that the second shaft 5 drives the hinge blade to rotate around the axis of the first shaft 4 while rotating around the axis of the second shaft 5 itself.

[0030] Specifically, a water inlet pipe is installed at the top of the waste heat recovery box 1, and a first drain pipe is installed at the bottom of the waste heat recovery box 1. A first control valve is installed in both the water inlet pipe and the first drain pipe.

[0031] Please see Figures 1 to 2 Once the water temperature in the waste heat recovery tank 1 reaches a certain stable level, it is discharged through the first drain pipe, and new clean water is injected into the waste heat recovery tank 1 through the inlet pipe.

[0032] Specifically, the other two ends of the three-way pipe 6 are located inside the filter box 2. A second through hole is opened inside the top wall of the filter box 2. A support rod 18 adapted to the inner diameter of the second through hole is installed in the second through hole. A cleaning brush 19 is threadedly connected to the outer surface of the support rod 18 near the bottom.

[0033] Please see Figures 2 to 3 When circulating water enters the filter box 2 through the three-way pipe 6, the first filter screen 8, the second filter screen 9 and the activated carbon plate 10 filter the circulating water respectively, filtering out impurities such as fiber debris and sand, removing dissolved organic matter, residual chlorine and odors. When cleaning the impurities on the surface of the filter screen, the support rod 18 is pulled up and down, and the support rod 18 drives the cleaning brush 19 to move up and down to clean the impurities on the surface of the filter screen.

[0034] Specifically, the inner top wall of the filter box 2 is provided with a partition, a second drain pipe 20 is provided on the left side of the partition, a second control valve is provided in the second drain pipe 20, a third drain pipe 21 is provided on the rear side of the filter box 2, and a protective cover is threaded onto the outer surface of the third drain pipe 21.

[0035] Please see Figures 4 to 5 The partition separates the filter box 2 to facilitate the softening and sterilization of the circulating water after filtration. After the impurities on the surfaces of the first filter screen 8 and the second filter screen 9 are cleaned, the cleaned impurities can be discharged through the third drain pipe 21.

[0036] Specifically, a support plate is provided on the rear inner side wall of the filter box 2, and a ball groove is opened inside the support plate. The ball 15 is snapped into the ball groove. A second hinge blade 22 is provided on the outer surface of the fourth rotating shaft 14. A medicine inlet pipe 23 is provided on the top of the filter box 2. A fourth drain pipe 24 is provided on the right side of the filter box 2. A third control valve is provided in the fourth drain pipe 24.

[0037] Please refer to Figure 4 to Figure 5The ball 15 can rotate in the ball tank. The agent is added to the filter box 2 through the inlet pipe 23. The second blade 22 stirs the circulating water to make the agent fully stirred in the circulating water, thereby improving the efficiency of softening and sterilization. The circulating water after filtration, softening and sterilization is discharged through the fourth drain pipe 24.

[0038] Specifically, a third gear 25 is provided at one end of the fourth rotating shaft 14, and a fourth gear 26 is provided on the inner top wall of the filter box 2. The fourth gear 26 meshes with the third gear 25.

[0039] Please refer to Figure 4 to Figure 5 The third gear 25 meshes with the fourth gear 26, causing the fourth shaft 14 to rotate around its own axis while rotating around the axis of the third shaft 12, thus fully agitating the circulating water and the chemicals.

[0040] Specifically, a Π-shaped groove is provided inside the top wall of the filter box 2, and a push rod 27 is engaged in the Π-shaped groove. The first filter screen 8, the second filter screen 9, and the activated carbon plate 10 are all provided with a third through hole near the top. The inner diameter of the third through hole is slightly larger than the diameter of the push rod 27.

[0041] Please refer to Figure 5 to Figure 6 When replacing the first filter screen 8, the second filter screen 9, and the activated carbon plate 10, first rotate the push rod 27 90°, then push the push rod 27 so that the push rod 27 disengages from the third through hole inside the first filter screen 8, the second filter screen 9, and the activated carbon plate 10. The push rod 27 no longer limits the first filter screen 8, the second filter screen 9, and the activated carbon plate 10. Pull the first filter screen 8, the second filter screen 9, and the activated carbon plate 10 upward so that the first filter screen 8, the second filter screen 9, and the activated carbon plate 10 disengage from the slot for replacement.

[0042] During operation, circulating water enters the three-way pipe 6. The spiral blades 7 inside the three-way pipe 6 increase the travel distance of the circulating water, allowing the residual heat inside the circulating water to be transferred to the clean water through the three-way pipe 6. During the heat transfer process, the output end of the first motor 3 drives the first rotating shaft 4 to rotate. The first rotating shaft 4 drives the rotating plate, the first auger blade 17 set on the outer surface of the first rotating shaft 4, and the second rotating shaft 5 to rotate, thus stirring the clean water. At the same time, the second rotating shaft 5 drives the first auger blade 17 and the first gear 28 set on the outer surface of the second rotating shaft 5 to rotate. The first gear 28 meshes with the second gear 16, causing the first gear 28 to drive the second gear 16 to rotate. Rotating shaft 5 causes the first auger 17 to rotate around the axis of the first shaft 4 while simultaneously rotating around its own axis, thoroughly agitating the water and forcing a mixed flow to ensure uniform water temperature distribution. This prevents the "hot layer" from isolating from the "cold layer," improving heat transfer efficiency. The circulating water after heat transfer enters filter box 2, where it passes through the first filter screen 8, the second filter screen 9, and the activated carbon plate 10. This filters out fiber debris, sand, and other impurities, removes dissolved organic matter, residual chlorine, and odors. After filtration, the second control valve is opened, allowing the circulating water to flow freely. Entering the right side of the partition, the reagent enters the filter box 2 through the inlet pipe 23. The output end of the second motor 11 drives the third rotating shaft 12 and the shaped plate 13 to rotate. The shaped plate 13 drives the fourth rotating shaft 14, the third gear 25, and the second auger 22 to rotate, stirring the circulating water and reagent. At the same time, the third gear 25 meshes with the fourth gear 26, causing the third gear 25 to drive the third rotating shaft 12, the ball 15, and the second auger 22 to rotate in the ball groove, fully stirring the circulating water and reagent. When it is necessary to clean the impurities on the surface of the first filter screen 8 and the second filter screen 9, the support rod 18 is pulled up and down, and the support rod 18 drives... The cleaning brush 19 moves up and down to clean impurities from the surface of the filter screen. The cleaned impurities can be discharged through the third drain pipe 21. When replacing the first filter screen 8, the second filter screen 9, and the activated carbon plate 10, first rotate the push rod 27 90°, then push the push rod 27 so that the push rod 27 disengages from the third through hole inside the first filter screen 8, the second filter screen 9, and the activated carbon plate 10. The push rod 27 no longer limits the first filter screen 8, the second filter screen 9, and the activated carbon plate 10. Pull the first filter screen 8, the second filter screen 9, and the activated carbon plate 10 upward so that the first filter screen 8, the second filter screen 9, and the activated carbon plate 10 disengage from the slot for replacement.

[0043] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A cellulose production cold water circulation energy saving device comprising a waste heat recovery tank and a filter tank, characterized in that: The first protective box is internally provided with a first motor, the output end of the first motor is provided with a first rotating shaft, and the outer surface of the first rotating shaft is welded with a rotating plate.

2. A cellulose production cold water circulation energy saving device according to claim 1, characterized in that: The inner top wall of the waste heat recovery box is provided with a second gear, the first gear is engaged with the second gear, the outer surfaces of the first rotating shaft and the second rotating shaft are both provided with first twisted leaves, and the number of the first twisted leaves is several and is evenly distributed on the outer surfaces of the first rotating shaft and the second rotating shaft.

3. The cellulose production cold water circulation energy saving device according to claim 1, characterized in that: The top of the waste heat recovery box is provided with a water inlet pipe, and the bottom of the waste heat recovery box is provided with a first drain pipe.

4. The cellulose production cold water circulation energy saving device according to claim 1, characterized in that: The other two ends of the three-way pipe are arranged in the interior of the filter box, the interior of the top wall of the filter box is provided with a second through hole, the second through hole is provided with a supporting rod matched with the inner diameter of the second through hole, and the outer surface of the supporting rod close to the bottom is threadedly connected with a cleaning brush.

5. The cellulose production cold water circulation energy saving device according to claim 1, characterized in that: The inner top wall of the filter box is provided with a partition plate, the left side of the partition plate is provided with a second drain pipe, the second drain pipe is provided with a second control valve, the rear side of the filter box is provided with a third drain pipe, and the outer surface of the third drain pipe is threadedly connected with a protective cover.

6. The cellulose production cold water circulation energy saving device according to claim 1, characterized in that: The rear inner side wall of the filter box is provided with a supporting plate, the interior of the supporting plate is provided with a ball groove, the ball is clamped in the ball groove, the outer surface of the fourth rotating shaft is provided with a second twisted leaf, the top of the filter box is provided with a medicine inlet pipe, the right side of the filter box is provided with a fourth drain pipe, and the fourth drain pipe is provided with a third control valve.

7. The cellulose production cold water circulation energy saving device according to claim 1, characterized in that: One end of the fourth rotating shaft is provided with a third gear, the inner top wall of the filter box is provided with a fourth gear, and the fourth gear is engaged with the third gear.

8. The cellulose production cold water circulation energy saving device according to claim 1, characterized in that: The interior of the top wall of the filter box is provided with a Π-shaped groove, the Π-shaped groove is clamped with a push rod, the interior of the first filter screen, the second filter screen and the activated carbon plate close to the top is provided with a third through hole, and the inner diameter of the third through hole is slightly larger than the diameter of the push rod.