Crankshaft processing performance testing device

Abstract

The utility model relates to the technical field of crankshafts, and discloses a crankshaft processing performance testing device, which comprises a base and a mounting frame. Through the arrangement of the base, the mounting frame, the mounting mechanism, the fixing mechanism, the testing mechanism and the driving mechanism, firstly, the crankshaft is mounted on the supporting frame, the mounting plate is moved and moved to the crankshaft, the lead screw is rotated and drives the fixing plate to move through threaded connection, and the fixing plate is moved to the supporting frame, so that the crankshaft is fixed; then the driving mechanism is started, the servo motor drives the gear to rotate, the gear drives the tooth path to move, the tooth path drives the vertical rod to move, the vertical rod drives the testing head to move, the testing head tests the crankshaft, the spring drives the testing head to move, and the testing head is driven to move in a reciprocating mode through cooperation of the gear and the spring. The problems that when the crankshaft performance test is carried out, the process is complex, the fixing effect is poor, and the test work is affected are solved.

Description

Technical Field

[0001] This utility model belongs to the field of crankshaft technology, and in particular relates to a performance testing device for crankshaft machining. Background Technology

[0002] A crankshaft is a mechanical part whose main function is to convert reciprocating linear motion into rotary motion, or vice versa. In internal combustion engines, steam engines, and other heat engines, the crankshaft is a core component that converts the reciprocating motion of the piston into rotary motion, thereby driving the wheels, propellers, etc. of vehicles or machinery.

[0003] During the machining process, the crankshaft needs to be tested for performance. The problem with the above-mentioned technology is that the performance testing of the crankshaft is complicated and the fixation effect is poor, which affects the testing work. Utility Model Content

[0004] In view of the problems existing in the prior art, this utility model provides a crankshaft machining performance testing device that can overcome the above problems or at least partially solve the above problems.

[0005] This utility model is implemented as follows: a performance testing device for crankshaft machining includes a base and a mounting bracket, characterized in that: the bottom of the mounting bracket is fixedly installed on the top of the base, an installation mechanism is installed on the top of the base, a fixing mechanism is installed on the top of the base, the fixing mechanism is located on top of the installation mechanism, a testing mechanism is installed on the top of the base, a driving mechanism is installed on the top of the base, and the testing mechanism is located on the front side of the mounting bracket.

[0006] To improve crankshaft fixation, preferably, the mounting mechanism includes a support frame, a slider, and a mounting plate. The bottom of the support frame is fixedly mounted to the top of the base, the surface of the slider is movably mounted to the inner cavity of the support frame, the bottom of the mounting plate is fixedly mounted to the top of the slider, and the bottom of the mounting plate is movably mounted to the top of the support frame. The crankshaft can be fixed by moving the mounting plate.

[0007] To improve the fixation of the mounting plate, preferably, the fixing mechanism includes a threaded block, a lead screw, and a fixing block. The bottom of the fixing block is movably mounted on the top of the support frame, the surface of the threaded block is fixedly mounted on the surface of the mounting plate, the surface of the lead screw is movably mounted on the middle of the threaded block, and the bottom of the lead screw is fixedly mounted on the top of the fixing block. The surface of the lead screw and the middle of the threaded block are connected by a thread. By rotating the lead screw, the lead screw and the threaded block are connected by a thread, causing the fixing block to move. The fixing block moves onto the support frame, thereby fixing the mounting plate.

[0008] To improve crankshaft testing, the testing mechanism preferably includes a mounting ring, a test head, a toothed track, and a vertical rod. The rear side of the mounting ring is fixedly mounted to the front side of the mounting bracket. The surface of the vertical rod is movably mounted to the inner wall of the mounting ring. The top of the test head is fixedly mounted to the bottom of the vertical rod. The left side of the toothed track is fixedly mounted to the right side of the vertical rod. A spring is installed at the bottom of the mounting ring. By moving the toothed track, the toothed track drives the vertical rod to move, which in turn drives the test head to move, allowing the test head to test the crankshaft.

[0009] To improve the movement of the tooth path, preferably, the drive mechanism includes a servo motor, a gear, a transmission rod, and a limiting plate. The rear side of the limiting plate is fixedly mounted to the front side of the mounting frame. The surface of the transmission rod is movably mounted to the middle of the limiting plate. The rear side of the transmission rod is fixedly mounted to the output end of the servo motor. The surface of the transmission rod is movably mounted to the middle of the mounting frame. The front side of the servo motor is fixedly mounted to the rear side of the mounting frame. The rear side of the gear is fixedly mounted to the front side of the transmission rod. The surface of the gear and the surface of the tooth path are meshed together. The servo motor can rotate, which drives the transmission rod to rotate, which in turn drives the gear to rotate, and the gear drives the tooth path to move.

[0010] To improve the limiting of the slider, preferably, the inner cavity of the support frame is equipped with a slide rod, and the middle part of the slider is movably mounted on the surface of the slide rod. The slider can be mounted on the support frame through the slide rod, and the slider can be mounted on the slide rod, thereby limiting the slider.

[0011] To improve the installation of the test head, preferably, one end of the spring is fixedly installed at the bottom of the mounting ring, and the other end of the spring is fixedly installed at the top of the test head. The spring is sleeved on the surface of the vertical rod, and can be installed on the mounting ring by means of the spring. The test head is installed on the spring, thereby installing the test head.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This invention, by setting up a base, mounting frame, mounting mechanism, fixing mechanism, testing mechanism, and driving mechanism, first installs the crankshaft on the support frame. The mounting plate is then moved onto the crankshaft. A lead screw is rotated, and through a threaded connection, the lead screw moves the fixing plate, which then moves onto the support frame, thus fixing the crankshaft. Next, the driving mechanism is activated, causing the servo motor to rotate. The servo motor drives the gear to rotate, the gear to move the gear track, the gear track to move the vertical rod, and the vertical rod to move the test head. The test head then tests the crankshaft. A spring drives the test head to move backward. Through the cooperation of the gear and the spring, the test head reciprocates. This solves the problem in existing technologies where crankshaft performance testing is complex and has poor fixing effects, thus affecting the testing work. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure provided in an embodiment of the present utility model;

[0015] Figure 2 This is a three-dimensional structural diagram of the installation mechanism provided in this embodiment of the utility model;

[0016] Figure 3 This is a three-dimensional structural diagram of the fixing mechanism provided in an embodiment of the present utility model;

[0017] Figure 4 This is a three-dimensional structural diagram of the testing mechanism and driving mechanism provided in this embodiment of the utility model.

[0018] In the diagram: 1. Base; 2. Mounting bracket; 3. Mounting mechanism; 301. Support frame; 302. Slider; 303. Mounting plate; 4. Fixing mechanism; 401. Threaded block; 402. Lead screw; 403. Fixing block; 5. Testing mechanism; 501. Mounting ring; 502. Test head; 503. Toothed track; 504. Vertical rod; 6. Drive mechanism; 601. Servo motor; 602. Gear; 603. Transmission rod; 604. Limiting plate; 7. Slide rod; 8. Spring. Detailed Implementation

[0019] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0020] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0021] like Figures 1 to 4As shown in the figure, a crankshaft machining performance testing device provided by this utility model embodiment includes a base 1 and a mounting bracket 2. The bottom of the mounting bracket 2 is fixedly mounted on the top of the base 1. A mounting mechanism 3 is mounted on the top of the base 1, and a fixing mechanism 4 is mounted on the top of the base 1. The fixing mechanism 4 is located on top of the mounting mechanism 3. A testing mechanism 5 is mounted on the top of the base 1, and a driving mechanism 6 is mounted on the top of the base 1. The testing mechanism 5 is located on the front side of the mounting bracket 2. To improve the fixation of the crankshaft, the mounting mechanism 3 includes a support frame 301, a slider 302, and a mounting plate 303. The bottom of the support frame 301 is fixedly mounted on the top of the base 1, the surface of the slider 302 is movably mounted in the inner cavity of the support frame 301, and the bottom of the mounting plate 303 is fixedly mounted on the slider. The top of mounting plate 302 and the bottom of mounting plate 303 are movably mounted on the top of support frame 301. Mounting plate 303 can be moved to fix the crankshaft. To improve the fixation of mounting plate 303, fixing mechanism 4 includes threaded block 401, lead screw 402, and fixing block 403. The bottom of fixing block 403 is movably mounted on the top of support frame 301. The surface of threaded block 401 is fixedly mounted on the surface of mounting plate 303. The surface of lead screw 402 is movably mounted on the middle of threaded block 401. The bottom of lead screw 402 is fixedly mounted on the top of fixing block 403. The surface of lead screw 402 is threadedly connected to the middle of threaded block 401. Rotating lead screw 402 can connect lead screw 402 and threaded block 401 via the threaded connection. The mounting block 403 moves and moves onto the support frame 301, thus fixing the mounting plate 303. To improve the testing of the crankshaft, the testing mechanism 5 includes a mounting ring 501, a testing head 502, a toothed track 503, and a vertical rod 504. The rear side of the mounting ring 501 is fixedly mounted to the front side of the mounting frame 2. The surface of the vertical rod 504 is movably mounted to the inner wall of the mounting ring 501. The top of the testing head 502 is fixedly mounted to the bottom of the vertical rod 504. The left side of the toothed track 503 is fixedly mounted to the right side of the vertical rod 504. A spring 8 is installed at the bottom of the mounting ring 501. By moving the toothed track 503, the toothed track 503 drives the vertical rod 504 to move, and the vertical rod 504 drives the testing head 502 to move. The testing head 502 then tests the crankshaft. To improve the movement of the toothed track 503, the drive mechanism 6 includes a servo motor 601, a gear 602, a transmission rod 603, and a limiting plate 604. The rear side of the limiting plate 604 is fixedly mounted to the front side of the mounting bracket 2. The surface of the transmission rod 603 is movably mounted to the middle of the limiting plate 604. The rear side of the transmission rod 603 is fixedly mounted to the output end of the servo motor 601. The surface of the transmission rod 603 is movably mounted to the middle of the mounting bracket 2. The front side of the servo motor 601 is fixedly mounted to the rear side of the mounting bracket 2. The rear side of the gear 602 is fixedly mounted to the front side of the transmission rod 603. The surface of the gear 602 is meshed with the surface of the toothed track 503 and can rotate via the servo motor 601. The servo motor 601 drives the transmission rod 603 to rotate.The transmission rod 603 drives the gear 602 to rotate, and the gear 602 drives the toothed track 503 to move. To improve the limiting of the slider 302, a slide rod 7 is installed in the inner cavity of the support frame 301. The middle part of the slider 302 is movably mounted on the surface of the slide rod 7, and can be mounted on the support frame 301 through the slide rod 7. The slider 302 is mounted on the slide rod 7, thereby limiting the slider 302. To improve the installation of the test head 502, one end of the spring 8 is fixedly mounted on the bottom of the mounting ring 501, and the other end of the spring 8 is fixedly mounted on the top of the test head 502. The spring 8 is sleeved on the surface of the vertical rod 504, and can be mounted on the mounting ring 501 through the spring 8. The test head 502 is mounted on the spring 8, thereby installing the test head 502.

[0022] The working principle of this utility model:

[0023] In use, first, the crankshaft is installed on the support frame 301. The mounting plate 303 is moved onto the crankshaft. The lead screw 402 is rotated, and the lead screw 402 and the threaded block 401 are connected by a thread to drive the fixing block 403 to move. The fixing block 403 moves onto the support frame 301, thus fixing the mounting plate 303. The mounting plate 303 fixes the crankshaft. Then, the drive mechanism 6 is opened, and the servo motor 601 rotates. The servo motor 601 drives the transmission rod 603 to rotate, and the transmission rod 603 drives the gear 602 to rotate. The gear 602 drives the toothed track 503 to move, and the toothed track 503 drives the vertical rod 504 to move. The vertical rod 504 drives the test head 502 to move, and the test head 502 tests the crankshaft. With the cooperation of the spring 8, the test head 502 moves upward. Through the cooperation of the gear 602 and the spring 8, the test head 502 moves back and forth.

[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0025] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can exercise their rights without departing from the scope of the present utility model.

Claims

1. A performance testing device for crankshaft machining, comprising a base (1) and a mounting frame (2), characterized in that: The bottom of the mounting frame (2) is fixedly installed on the top of the base (1), the top of the base (1) is provided with a mounting mechanism (3), the top of the base (1) is provided with a fixing mechanism (4), the fixing mechanism (4) is located on the top of the mounting mechanism (3), the top of the base (1) is provided with a testing mechanism (5), the top of the base (1) is provided with a driving mechanism (6), and the testing mechanism (5) is located on the front side of the mounting frame (2).

2. A performance testing device for crankshaft machining as claimed in claim 1, characterized in that: The mounting mechanism (3) comprises a support frame (301), a sliding block (302) and a mounting plate (303), the bottom of the support frame (301) is fixedly installed on the top of the base (1), the surface of the sliding block (302) is movably installed in the inner cavity of the support frame (301), and the bottom of the mounting plate (303) is fixedly installed on the top of the sliding block (302). The bottom of the mounting plate (303) is movably installed on the top of the support frame (301).

3. A performance testing device for crankshaft machining as claimed in claim 2, characterized in that: The fixing mechanism (4) comprises a threaded block (401), a lead screw (402) and a fixed block (403), the bottom of the fixed block (403) is movably installed on the top of the support frame (301), the surface of the threaded block (401) is fixedly installed on the surface of the mounting plate (303), the surface of the lead screw (402) is movably installed in the middle of the threaded block (401), the bottom of the lead screw (402) is fixedly installed on the top of the fixed block (403), and the surface of the lead screw (402) is connected with the middle of the threaded block (401) through threads.

4. The performance testing device for crankshaft machining according to claim 1, characterized in that: The testing mechanism (5) comprises a mounting ring (501), a test head (502), a tooth track (503) and a vertical rod (504), the rear side of the mounting ring (501) is fixedly installed on the front side of the mounting frame (2), the surface of the vertical rod (504) is movably installed on the inner wall of the mounting ring (501), the top of the test head (502) is fixedly installed on the bottom of the vertical rod (504), the left side of the tooth track (503) is fixedly installed on the right side of the vertical rod (504), and the bottom of the mounting ring (501) is provided with a spring (8).

5. A performance testing device for crankshaft machining as claimed in claim 4, characterized in that: The driving mechanism (6) comprises a servo motor (601), a gear (602), a transmission rod (603) and a limiting plate (604), the rear side of the limiting plate (604) is fixedly installed on the front side of the mounting frame (2), the surface of the transmission rod (603) is movably installed in the middle of the limiting plate (604), the rear side of the transmission rod (603) is fixedly installed on the output end of the servo motor (601), the surface of the transmission rod (603) is movably installed on the middle of the mounting frame (2), the front side of the servo motor (601) is fixedly installed on the rear side of the mounting frame (2), the rear side of the gear (602) is fixedly installed on the front side of the transmission rod (603), and the surface of the gear (602) is connected with the surface of the tooth track (503) through meshing.

6. A performance testing device for crankshaft machining as claimed in claim 2, characterized in that: The inner cavity of the support frame (301) is provided with a sliding rod (7), and the middle of the sliding block (302) is movably installed on the surface of the sliding rod (7).

7. The performance testing device for crankshaft machining according to claim 4, characterized in that: One end of the spring (8) is fixedly installed at the bottom of the mounting ring (501), the other end of the spring (8) is fixedly installed at the top of the test head (502), and the spring (8) is sleeved on the surface of the vertical rod (504).

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