Rapid detection device for water content of filler

Abstract

The utility model provides a rapid filler moisture content detection device which comprises a detection box, a box door is hinged to an opening of the detection box, an air cylinder is arranged at the top of the detection box, and the bottom output end of the air cylinder penetrates into the detection box to be connected with a sealing cover. Compared with the prior art, the roadbed filler drying device has the following beneficial effects that the sealing space formed by the sealing cover and the placing frame and the scraping assembly are used for preventing filler leakage in the drying process, and the influence on the detection precision of the water content of the roadbed filler caused by inaccurate weight of the dried roadbed filler is prevented; meanwhile, the auxiliary drying mechanism is used for helping the filler to quickly dehumidify and dissipate heat so as to quickly finish the drying work of the roadbed filler, so that the accuracy of measuring the moisture content of the roadbed filler is improved, the field detection efficiency and the roadbed construction efficiency are improved, the inspection time is shortened, the construction waiting time is shortened, and the mechanical labor cost is reduced; and the time benefit and the economic benefit are increased.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of filler moisture content rapid detection device, belong to roadbed detection field. BACKGROUND

[0002] To ensure the smoothness and stability of roadbed, relevant design specification standard has specific requirements to the compaction quality of roadbed of different line grades, parts. The compaction quality of roadbed is related to the moisture content of filler, in addition to the nature of filler, particle size gradation, rolling equipment and rolling number. To ensure that the compaction quality of roadbed meets relevant requirements, different moisture content of filler is generally detected, indoor compaction test is carried out to determine the maximum dry density and optimum moisture content of filler, or the optimum moisture content of filler is determined through field filling process test. Therefore, the moisture content of filler is one of important detection and control indexes of roadbed filling.

[0003] The existing equipment has the following shortcomings: currently, for the detection of filler moisture content, drying method, alcohol combustion method and nuclear density humidity instrument are generally used. Drying method needs to be sampled from the scene, and dried in the room for ten hours, so the detection efficiency is low, and it is difficult to meet the requirement of quickly determining the moisture content of filler for the need of field filling compaction. UTILITY MODEL CONTENT

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a kind of filler moisture content rapid detection device.

[0005] To achieve the above-mentioned purpose, the utility model is realized by the following technical scheme:

[0006] A kind of filler moisture content rapid detection device, including detection box, the opening of the detection box is hinged with box door, the top of the detection box is equipped with cylinder, the bottom output end of the cylinder is connected with sealing cover and penetrates to the inside of the detection box, the inner bottom of the detection box is equipped with the placement rack matched with the detection box, the inside of the placement rack is equipped with tray, the bottom of the sealing cover is equipped with recess, the inside of the sealing cover and the top of the recess are equipped with inner cavity, the inside of the inner cavity is equipped with auxiliary drying mechanism, the inner bottom of the inner cavity and the recess are equipped with import and export matched with the auxiliary drying mechanism, the inner top of the recess is equipped with scraping assembly matched with the import and export, the two side inner walls of the recess are equipped with moisture absorbing assembly.

[0007] Further, the placement rack includes rack and sealing plate, the rack and the sealing plate are fixedly connected, the two side inner walls of the rack are equipped with guide slot, the two sides of the tray are equipped with guide plate matched with the guide slot.

[0008] Furthermore, the auxiliary drying mechanism includes a lead screw 1 rotatably connected to the top of the inner cavity, the end of the lead screw 1 being connected to a motor 1 located outside the sealing cover, a nut movable seat being threaded onto the lead screw 1, the nut movable seat being slidably connected to the inside of the inner cavity, and an inclined seat being fixed to the bottom of the nut movable seat.

[0009] Furthermore, the auxiliary drying mechanism also includes vertical grooves vertically opened on both sides of the inner cavity. A slider is slidably connected inside the vertical groove. A spring is provided between the bottom of the slider and the inner bottom of the vertical groove. An extrusion plate is fixed between the two sliders. Both sides of the top of the extrusion plate are provided with inclined surfaces that cooperate with the inclined seat. The bottom of the extrusion plate is flush with the bottom opening of the inlet and outlet.

[0010] Furthermore, limiting blocks are provided on both sides of the nut moving seat, and limiting grooves that cooperate with the limiting blocks are provided on the inner walls of both sides of the inner cavity.

[0011] Furthermore, the scraping assembly includes sliding grooves formed on the inner walls of both sides of the groove, a scraping plate is slidably connected between the two sliding grooves, a second lead screw is rotatably connected in the sliding groove, the end of the scraping plate is sleeved on the second lead screw, and the end of the second lead screw is connected to the output end of the second motor.

[0012] Furthermore, the moisture absorption assembly includes a plurality of air inlets formed on the inner wall of the groove, the ends of the air inlets being connected to an air supply pipe provided on the test box via flexible hoses, and the ends of the air supply pipes being connected to a fan provided on the outside of the test box.

[0013] Furthermore, a heating tube is provided in the inner wall of the material rack, and a temperature sensor is provided inside the material rack. Both the heating tube and the temperature sensor are connected to an electrical control box located outside the detection box.

[0014] The beneficial effects of this utility model are:

[0015] The design of the placement rack allows the sealing plate to be removed from the rack when placing the tray inside, making it easy to put the tray into the rack. The sealing plate can then be closed again, providing a placement space for the tray while also providing a closed base.

[0016] Through the design of the auxiliary drying mechanism, during the heating period, the motor drives the lead screw to rotate, and the rotation of the lead screw drives the nut moving seat and the inclined seat to move. While the inclined seat moves, it squeezes several extrusion plates in sequence through the inclined plane. The extrusion plates are squeezed and will descend vertically, thereby driving the bottom end to insert into the material tray to squeeze the filler. At the same time, the extrusion will cut the filler into segments, which will help the filler dissipate heat and dehumidify, and speed up the dehumidification process.

[0017] Through the design of the scraping component, the inclined seat moves to the end of the inner cavity. At this time, several extrusion plates also rise back into the inner cavity. At this time, the bottom of the extrusion plates is located at the bottom of the inlet and outlet. Subsequently, the second motor starts the second screw to rotate. The rotation of the second screw will drive the scraping plate to move linearly. The scraping plate will scrape the bottom of several extrusion plates located at the bottom of the inlet and outlet to avoid the loss and waste of filler.

[0018] Through the design of the moisture absorption component, the moisture generated during the heating of the tray by the heating tube is transported by the air intake, hose, air delivery pipe and fan.

[0019] The design incorporates heating elements and temperature sensors to heat the material tray and its internal packing material, thereby removing moisture from the packing material. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall structure of a rapid moisture content detection device for fillers according to an embodiment of the present invention;

[0022] Figure 2 This is a schematic diagram of the auxiliary drying mechanism of a rapid moisture content detection device for fillers according to an embodiment of the present invention;

[0023] Figure 3 This is a schematic diagram of the connection structure between the placement rack and the material tray of a rapid detection device for the moisture content of filler described in an embodiment of this utility model;

[0024] Figure 4 This is a schematic diagram of the placement frame structure of a rapid detection device for the moisture content of filler material according to an embodiment of this utility model;

[0025] Figure 5 This is a schematic diagram of the material tray structure of a rapid moisture content detection device for fillers according to an embodiment of the present invention;

[0026] Figure 6 This is a schematic diagram of the extrusion plate structure of a rapid moisture content detection device for fillers according to an embodiment of the present invention;

[0027] Figure 7 This is a cross-sectional structural schematic diagram of a rapid detection device for the moisture content of filler material according to an embodiment of the present invention;

[0028] Figure 8 This is a schematic diagram of the scraping component structure of a rapid detection device for the moisture content of filler described in an embodiment of this utility model.

[0029] In the diagram, 1. Testing box; 2. Box door; 3. Placement rack; 4. Cylinder; 5. Sealing cover; 6. Material rack; 7. Sealing plate; 8. Guide groove; 9. Material tray; 10. Guide plate; 11. Groove; 12. Inner cavity; 13. Lead screw one; 14. Motor one; 15. Nut moving seat; 16. Inclined seat; 17. Slider; 18. Spring; 19. Extrusion plate; 20. Scraper plate; 21. Lead screw two; 22. Motor two; 23. Sliding groove; 24. Air inlet. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figures 1-8 This utility model provides a technical solution for a rapid detection device for the moisture content of fillers, including a detection box 1. The opening of the detection box 1 is hinged with a box door 2. The top of the detection box 1 is provided with a cylinder 4. The bottom output end of the cylinder 4 passes through the interior of the detection box 1 and is connected to a sealing cover 5. The bottom of the detection box 1 is provided with a placement rack 3 that cooperates with the detection box 1. The placement rack 3 is provided with a material tray 9. The bottom of the sealing cover 5 is provided with a groove 11. The sealing cover 5 is provided with an inner cavity 12 located at the top of the groove 11. The inner cavity 12 is provided with an auxiliary drying mechanism. The bottom of the inner cavity 12 and the groove 11 are provided with an inlet and outlet that cooperate with the auxiliary drying mechanism. The top of the groove 11 is provided with a scraping component that cooperates with the inlet and outlet. Moisture-absorbing components are provided on both sides of the inner wall of the groove 11.

[0032] See Figure 4 The placement rack 3 includes a material rack 6 and a sealing plate 7. The material rack 6 and the sealing plate 7 are snapped together and fixed. Guide grooves 8 are provided on both inner walls of the material rack 6. Guide plates 10 that cooperate with the guide grooves 8 are provided on both sides of the material tray 9. Through the design of the placement rack 3, when placing the material tray 9 into the placement rack 3, the sealing plate 7 can be removed from the material rack 6 to facilitate the placement of the material tray 9 into the material rack 6. Then the sealing plate 7 is sealed again, which not only provides a placement space for the material tray 9, but also provides a closed base.

[0033] SeeFigure 2 , Figure 6 and Figure 7 The auxiliary drying mechanism includes a lead screw 13 rotatably connected to the top of the inner cavity 12. The end of the lead screw 13 is connected to a motor 14 located outside the sealing cover 5. A nut moving seat 15 is threaded onto the lead screw 13 and slidably connected to the interior of the inner cavity 12. An inclined seat 16 is fixed to the bottom of the nut moving seat 15. The auxiliary drying mechanism also includes vertical grooves vertically formed on both sides of the interior of the inner cavity 12. A slider 17 is slidably connected inside the vertical groove. A spring 18 is provided between the bottom of the slider 17 and the inner bottom of the vertical groove. A spring is fixed between the two sliders 17. An extrusion plate 19 is provided, and both sides of the top of the extrusion plate 19 are provided with inclined surfaces that cooperate with the inclined seat 16. The bottom of the extrusion plate 19 is flush with the bottom opening of the inlet and outlet. Through the design of the auxiliary drying mechanism, during heating, the motor 14 drives the lead screw 13 to rotate. The rotation of the lead screw 13 drives the nut moving seat 15 and the inclined seat 16 to move. While the inclined seat 16 moves, it will squeeze several extrusion plates 19 in sequence through the inclined surfaces. The extrusion plates 19 will descend vertically under the pressure, thereby driving the bottom end to insert into the material tray 9 to squeeze the filler. At the same time, the extrusion will cut the filler into segments, help the filler to dissipate heat and dehumidify, and speed up the dehumidification process.

[0034] See Figure 2 The nut moving seat 15 is provided with limiting blocks on both sides, and the inner walls of both sides of the inner cavity 12 are provided with limiting grooves that cooperate with the limiting blocks. Through the design of the limiting blocks and limiting grooves, the nut moving seat 15 can be rotated and limited, while the stability of the movement of the nut moving seat 15 can be improved.

[0035] See Figure 2 , Figure 7 and Figure 8 The scraping assembly includes sliding grooves 23 formed on the inner walls of both sides of the groove 11. A scraping plate 20 is slidably connected between the two sliding grooves 23. A lead screw 21 is rotatably connected inside the sliding grooves 23. The end of the scraping plate 20 is sleeved on the lead screw 21. The end of the lead screw 21 is connected to the output end of the motor 22. Through the design of the scraping assembly, the inclined seat 16 moves to the end of the inner cavity 12. At this time, several extrusion plates 19 also rise back into the inner cavity 12. At this time, the bottom end of the extrusion plate 19 is located at the bottom of the inlet and outlet. Subsequently, the motor 22 starts the lead screw 21 to rotate. The rotation of the lead screw 21 will drive the scraping plate 20 to move linearly. The scraping plate 20 will scrape the bottom of several extrusion plates 19 located at the bottom of the inlet and outlet to avoid the loss and waste of filler.

[0036] See Figure 7The moisture absorption assembly includes a plurality of air inlets 24 formed on the inner wall of the groove 11. The ends of the air inlets 24 are connected to the air supply pipes set on the detection box 1 via flexible hoses. The ends of the air supply pipes are connected to the fans set on the outside of the detection box 1. Through the design of the moisture absorption assembly, the moisture generated during the heating of the material tray 9 by the heating tube will be transported by the air inlets 24, flexible hoses, air supply pipes and fans.

[0037] The inner wall of the material rack 6 is equipped with a heating tube (existing structure, not shown in the figure), and the material rack 6 is equipped with a temperature sensor (existing structure, not shown in the figure). Both the heating tube and the temperature sensor are connected to the electrical control box (existing structure, not shown in the figure) located outside the detection box 1. Through the design of the heating tube and the temperature sensor, the material tray 9 and the filling material inside can be heated to remove the moisture from the filling material.

[0038] In use, the filler to be tested is placed in the material tray 9 and weighed. Then, the sealing plate 7 is removed from the material rack 6, the material tray 9 is placed into the material rack 6, and then the sealing plate 7 is sealed again. This provides a place for the material tray 9 and also provides a closed base. Then, the sealing cover 5 is pushed down by the cylinder 4. The sealing cover 5 descends and seals with the placement rack 3, thus providing a closed space and preventing filler from splashing out during heating. Then, the material tray 9 and the filler inside are heated by the heating tube to remove moisture. During heating, the motor 14 drives the lead screw 13 to rotate. The rotation of the lead screw 13 drives the nut moving seat 15 and the inclined seat 16 to move. As the inclined seat 16 moves, it squeezes several extrusion plates in sequence through the inclined plane. The pressure plate 19 and the extrusion plate 19 are squeezed and will descend vertically, thereby driving the bottom end to insert into the material tray 9 to squeeze the packing. During the squeezing, the packing is cut into segments, which helps the packing dissipate heat and dehumidify, and speeds up the dehumidification process. After dehumidification is completed, the inclined seat 16 moves to the end of the inner cavity 12. At this time, several extrusion plates 19 also rise back into the inner cavity 12. At this time, the bottom end of the extrusion plate 19 is located at the bottom of the inlet and outlet. Then, the motor 22 starts the screw 21 to rotate. The rotation of the screw 21 will drive the scraper 20 to move linearly. The scraper 20 will scrape the bottom of several extrusion plates 19 located at the bottom of the inlet and outlet to avoid the loss and waste of packing. Then, wait for the packing to cool down. After cooling is completed, weighing is performed to measure the moisture content of the packing.

[0039] Although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A device for rapid detection of water content of a filler, characterized in that, The utility model provides a kind of detection box, the opening of the detection box (1) is hinged with box door (2), the top of the detection box (1) is equipped with cylinder (4), the bottom output end of the cylinder (4) is connected with sealing cover (5) by penetrating to the inside of the detection box (1), the inside bottom of the detection box (1) is equipped with with the detection box (1) cooperation's placing rack (3), the inside of the placing rack (3) is equipped with tray (9), the bottom of the sealing cover (5) is provided with recess (11), the inside of the sealing cover (5) and the top of recess (11) are provided with inner cavity (12), the inside of the inner cavity (12) is equipped with auxiliary drying mechanism, the inner bottom of the inner cavity (12) and the recess (11) between are provided with with the auxiliary drying mechanism cooperation's import and export, the inner top of the recess (11) is provided with with the import and export cooperation's scraping assembly, the two side inner walls of the recess (11) are equipped with moisture absorption assembly.

2. The device for rapid detection of water content of filling material according to claim 1, characterized in that, The placing rack (3) includes a rack (6) and a sealing plate (7), the rack (6) and the sealing plate (7) are clamped and fixed, the two side inner walls of the rack (6) are provided with guide grooves (8), and the two sides of the tray (9) are provided with guide plates (10) matched with the guide grooves (8).

3. The device for rapid detection of water content of filling material according to claim 2, characterized in that, The auxiliary drying mechanism includes a lead screw (13) rotatably connected to the inner top of the inner cavity (12), an end of the lead screw (13) is connected to a motor (14) provided outside the sealing cover (5), a nut moving seat (15) is threadedly sleeved on the lead screw (13), the nut moving seat (15) is slidably connected inside the inner cavity (12), and a slope seat (16) is fixed to the bottom of the nut moving seat (15).

4. The quick detection device for water content of filling material according to claim 3, characterized in that, The auxiliary drying mechanism further includes vertical sliding grooves vertically provided on the two sides of the inner cavity (12), sliding blocks (17) are slidably connected inside the vertical sliding grooves, springs (18) are arranged between the bottoms of the sliding blocks (17) and the inner bottoms of the vertical sliding grooves, an extrusion plate (19) is fixed between the two sliding blocks (17), inclined surfaces matched with the slope seat (16) are provided on the top of the two sides of the extrusion plate (19), and the bottom of the extrusion plate (19) is flush with the bottom opening of the import and export.

5. The quick detection device for water content of filling material according to claim 4, characterized in that, Limiting blocks are provided on the two sides of the nut moving seat (15), and limiting sliding grooves matched with the limiting blocks are provided on the two side inner walls of the inner cavity (12).

6. The quick detection device for water content of filling material according to claim 5, characterized in that, The scraping assembly includes sliding grooves (23) provided on the two side inner walls of the recess (11), a scraping plate (20) is slidably connected between the two sliding grooves (23), a lead screw (21) is rotatably connected inside the sliding groove (23), the end of the scraping plate (20) is sleeved on the lead screw (21), and the end of the lead screw (21) is connected to the output end of a motor (22).

7. The quick detection device for water content of filling material according to claim 6, characterized in that, The moisture absorption assembly comprises a plurality of air suction ports (24) arranged on the inner wall of the groove (11), the end of the air suction port (24) is connected with a gas conveying pipe arranged on the detection box (1) through a hose, and the end of the gas conveying pipe is connected with a fan arranged outside the detection box (1).

8. The quick detection device for water content of filling material according to claim 7, characterized in that, The inner wall of the material rack (6) is provided with a heating pipe, the inside of the material rack (6) is provided with a temperature sensor, and the heating pipe and the temperature sensor are connected with an electric control box arranged outside the detection box (1).

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