Intelligent cable insulation color separation device
The intelligent cable insulation color-splitting device solves the problem of equipment and materials affecting insulation performance in existing technologies, realizes efficient and automated color-splitting and data printing, improves production efficiency and enhances product traceability and anti-counterfeiting capabilities.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-03-10
AI Technical Summary
Existing cable color-coding technology suffers from the problems of requiring additional equipment and materials, affecting insulation performance, and having low production efficiency.
The device employs an intelligent cable insulation color separation system, including printheads, lamp boxes, lifting devices, and guide wheels. It uses an inkjet printer and curing lamps to print color stripes on the insulation layer and a plasma laser to remove dust, thus achieving automatic color separation and data printing.
No additional equipment or materials are needed to affect the insulation layer thickness, improving production efficiency, enabling automated color separation, reducing waste, and allowing data to be printed on the insulation surface for product traceability and anti-counterfeiting effects.
Smart Images

Figure CN223986452U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cables, and in particular to an intelligent cable insulation color-coding device. Background Technology
[0002] Cable color separation typically follows national standards and industry specifications to ensure the safety of electrical equipment and the stability of communication lines. Currently, commonly used cable color separation technologies mainly include two forms: First, using insulation masterbatch to directly process colored insulation into insulating material using an extruder. The disadvantages are the need for additional injection molding machines and molds, the quality of the masterbatch affecting insulation performance, and the need for material change during color replacement, leading to waste and reduced production efficiency. Second, using color separation tape (or color separation rope). The thickness of the color separation tape itself affects the insulation thickness, thus impacting insulation performance. Utility Model Content
[0003] Based on the above problems, the purpose of this utility model is to provide an intelligent cable insulation color-coding device. This utility model adopts the following technical solution:
[0004] This utility model provides an intelligent cable insulation color-sorting device, including a body. The top of the body is provided with a printhead and a lamp box arranged in sequence according to the conveying direction. The printhead is connected to the main body of the inkjet printer, and a curing lamp is provided in the lamp box.
[0005] Preferably, the inkjet printer body is mounted on the first lifting device, and the bottom of the first lifting device is fixed to the printer body.
[0006] Preferably, the lamp box is mounted on the second lifting device, and the bottom of the second lifting device is fixed to the machine body.
[0007] Preferably, the nozzle is equipped with a dust removal device in the material infeed direction.
[0008] Preferably, the dust removal device is a plasma laser.
[0009] Preferably, the dust removal device is mounted on the third lifting device, and the bottom of the third lifting device is fixed to the machine body.
[0010] Preferably, the top of the machine body is provided with multiple guide wheels along the cable conveying direction.
[0011] Compared with the prior art, the beneficial technical effects of this utility model are as follows:
[0012] The color stripes printed by this color separation machine are on the outside of the insulation layer and do not affect the insulation layer thickness or the insulation performance indicators. The color separation machine adopts computer control for automatic color separation, so there is no human waste in terms of color and meterage. At the same time, this invention can also print relevant data information on the insulation surface to achieve the purpose of product traceability and anti-counterfeiting. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings.
[0014] Figure 1 This is a schematic diagram of the main structure of the intelligent cable insulation color-sorting device of this utility model;
[0015] Explanation of reference numerals in the attached drawings: 1. Machine body; 2. Printhead; 201. Inkjet printer body; 3. Lamp box; 301. Curing lamp; 4. First lifting device; 5. Second lifting device; 6. Dust removal device; 7. Third lifting device; 8. Guide wheel. Detailed Implementation
[0016] To make the technical problems, technical solutions and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0017] like Figure 1 As shown, this embodiment discloses an intelligent cable insulation color-sorting device, including a body 1. The device is characterized in that: a printhead 2 and a lamp box 3 are arranged sequentially on the top of the body 1 in the conveying direction. The printhead 2 is connected to the inkjet printer body 201. The inkjet printer body 201 supplies UV ink to the printhead 2. A curing lamp 301 is provided in the lamp box 3. The curing lamp 301 can cure the UV ink and attach it to the insulation layer of the cable.
[0018] In this embodiment, a dust removal device 6 is provided in the material feeding direction of the printhead 2. The dust removal device 6 can remove dust from the surface of the cable, facilitating inkjet printing. Specifically, the dust removal device 6 can be a plasma laser.
[0019] In this embodiment, the inkjet printer body 201 is mounted on the first lifting device 4, the lamp box 3 is mounted on the second lifting device 5, and the dust removal device 6 is mounted on the third lifting device 7.
[0020] The bottoms of the first lifting device 4, the second lifting device 5, and the third lifting device 7 are all fixed to the machine body 1. The first lifting device 4, the second lifting device 5, and the third lifting device 7 can all adopt existing lifting slides, which are generally driven by motors and lead screws.
[0021] In this embodiment, a plurality of guide wheels 8 are provided on the top of the body 1 along the cable conveying direction.
[0022] It should be noted that the inkjet printer body 201, curing lamp 301, and dust removal device 6 are all controlled by a control host, which can be a computer. The relevant parameters are set in the corresponding computer software.
[0023] This invention can also print relevant data information onto the insulating surface to achieve product traceability and anti-counterfeiting.
[0024] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.
Claims
1. An intelligent cable insulation color separation device comprising a body (1), characterized in that: The top of the machine body (1) is sequentially provided with a nozzle (2) and a lamp box (3) in the conveying direction, the nozzle (2) is connected with an inkjet machine body (201), and the lamp box (3) is provided with a curing lamp (301).
2. The smart cable insulation color separation device of claim 1, wherein: The inkjet machine body (201) is arranged on a first lifting device (4), and the bottom of the first lifting device (4) is fixed on the machine body (1).
3. The intelligent cable insulation color separation device of claim 1, wherein: The lamp box (3) is arranged on a second lifting device (5), and the bottom of the second lifting device (5) is fixed on the machine body (1).
4. The intelligent cable insulation color separation device of claim 1, wherein: The nozzle (2) is provided with a dust removal device (6) in the incoming direction.
5. The intelligent cable insulation color separation device of claim 4, wherein: The dust removal device (6) is a plasma laser.
6. The intelligent cable insulation color separation device of claim 4, wherein: The dust removal device (6) is arranged on a third lifting device (7), and the bottom of the third lifting device (7) is fixed on the machine body (1).
7. The intelligent cable insulation color separation device of claim 1, wherein: A plurality of guide wheels (8) are arranged on the top of the machine body (1) along the cable conveying direction.