Aviation terminal crimping plier assembly

By designing an adjustment component and multiple crimping head seats for aviation terminal crimping pliers, the problem of the limited applicability of existing crimping pliers has been solved, enabling precise crimping of terminals of different specifications and expanding the scope of application.

CN223986835UActive Publication Date: 2026-03-10周利进
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing aviation terminal crimping pliers are limited by the number of jaws and crimping protrusions, resulting in a limited range of applications and making it difficult to meet diverse crimping needs.

Method used

Design an aviation terminal crimping pliers, including a first clamp body and a second clamp body with their ends hinged together, an adjustment component for adjusting the closing size of the crimping interface, and the precise adjustment of the crimping interface is achieved by the movable plate, eccentric shaft and adjustment knob in the adjustment component, and equipped with multiple crimping head seats and accessories to accommodate terminals of different sizes.

Benefits of technology

It enables precise crimping of terminals of different specifications and sizes, is easy to operate, has a wide range of applications, and is highly adaptable.

✦ Generated by Eureka AI based on patent content.

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Abstract

An aviation terminal crimping clamp relates to the technical field of electric power tools and comprises a first clamp body, a second clamp body and an adjusting assembly, the ends of the first clamp body and the second clamp body are hinged to each other, a plurality of pressure head seats are circumferentially distributed on the first clamp body or the second clamp body, and the plurality of pressure head seats are matched to form a crimping port for crimping a terminal; the adjusting assembly is used for adjusting the rotation angle of the first clamp body relative to the second clamp body so as to achieve adjustment of the closing degree of the crimping opening. By adopting the above technical scheme, the rotation angle of the first plier body relative to the second plier body is adjusted to realize the adjustment of the closing size of the crimping port, so that terminals of different specifications and sizes can be crimped, the operation is simple and convenient, the practicability is strong, and the application range is wide.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electric power tools, and particularly relates to an aviation terminal wire pressing pliers. BACKGROUND

[0002] The aviation terminal wire pressing pliers is a special tool used for pressing and fixing wires and terminals in aviation wire harness assembly. The existing wire pressing pliers are mainly composed of a pair of hinged pliers, the front end of the pliers is provided with fixed specifications of the jaw and the pressing module, and the rear end is the handle part. When in use, the terminal is placed in the jaw, the pressing handle is gripped to drive the pressing module to complete the pressing.

[0003] In order to adapt to terminals of different specifications and sizes, one end of one of the pliers of the traditional wire pressing pliers is provided with a jaw for adapting to different signal wire terminals, and the other end of the other plier is provided with different pressing blocks corresponding to each jaw. By driving the two pliers to rotate towards each other, the pressing blocks are matched with the jaws, so that the pressing of terminals of different specifications and sizes is realized.

[0004] Although this design can press terminals of different specifications and sizes, the number of jaws and pressing blocks on the pliers is limited, the applicable range is limited, and it is difficult to meet the diversified pressing requirements. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the problem that the existing wire pressing pliers are limited by the number of jaws and pressing blocks, the applicable range is limited, and it is difficult to meet the diversified pressing requirements, and provides an aviation terminal wire pressing pliers.

[0006] The utility model adopts the technical scheme: an aviation terminal wire pressing pliers, comprising a first plier body and a second plier body which are mutually hinged at the ends, and an adjusting assembly, a plurality of pressing head seats are distributed circumferentially on the first plier body or the second plier body, and the plurality of pressing head seats are matched to form a pressing interface for pressing terminals;

[0007] The adjusting assembly is used for adjusting the rotation angle of the first plier body relative to the second plier body, so as to realize the adjustment of the closing size of the pressing interface.

[0008] Optionally, the adjusting assembly comprises a movable piece movably arranged on the second plier body, an eccentric shaft rotatably arranged on the connecting piece, and an adjusting knob sleeved on the eccentric shaft, one end of the movable piece extends into the second plier body, a butt joint groove for the movable piece to extend into and abut against the movable piece is correspondingly arranged on the first plier body, the adjusting knob is used for driving the eccentric shaft to rotate and driving the movable piece to slide towards the direction of approaching or moving away from the butt joint groove, so as to adjust the length of the movable piece extending into the butt joint groove.

[0009] Optionally, the adjusting assembly further comprises a positioning stopper, which is rotationally arranged on the first jaw body and has abutting portions and a poking portion extending from two ends thereof respectively, and the bottom of the movable sheet is provided with a first tooth groove in abutting cooperation with the abutting portions.

[0010] Optionally, a waist-shaped slot is arranged through the movable sheet, a plurality of second tooth grooves are arranged on one of the long inner walls of the waist-shaped slot, the outer fixing sleeve of the eccentric shaft is provided with a gear sleeve, and the outer periphery of the gear sleeve is provided with a third tooth groove in engagement with the second tooth grooves.

[0011] Optionally, the adjusting knob comprises a bottom cover fixed relative to the second jaw body, an upper cover rotationally arranged relative to the bottom cover, and a locking block for locking the rotation angle of the upper cover, the eccentric shaft is fixedly connected with the upper cover, the inner wall of the bottom cover is circumferentially provided with a plurality of fourth tooth grooves, the upper cover is provided with a locking slot for the locking block to extend into, and the locking block comprises a locking clamping block for clamping into the fourth tooth grooves.

[0012] Optionally, the locking block further comprises a locking key and a locking spring, the locking key is matched with the locking slot, the locking clamping block is arranged below the locking key and clamped into the fourth tooth grooves, and one end of the locking spring is in abutment with the locking key, and the other end is in abutment with the inner wall of the locking slot.

[0013] Optionally, a plurality of the pressure head seats are slidingly arranged on the second jaw body, the second jaw body is provided with a pressure head groove in sliding cooperation with the pressure head seats, the pressure head seat is provided with a first guide column, and the first jaw body is provided with a first guide groove in sliding cooperation with the first guide column.

[0014] Optionally, the first jaw body is further provided with at least two second guide columns, and the second jaw body is provided with a second guide groove in sliding cooperation with the second guide columns.

[0015] Optionally, the crimping pliers further comprise an accessory, the accessory comprises a guide sleeve mounted below the crimping port and a screw nut screwed to the outside of the guide sleeve, the side wall of the guide sleeve is circumferentially provided with a plurality of fixing grooves in communication with the inside of the guide sleeve, a sliding block is slidingly arranged in the fixing grooves, the outer side thickness of the sliding block gradually decreases from the crimping port to the direction away from the crimping port, and the inner side of the sliding block is provided with a pressure block for fixing the terminal.

[0016] Optionally, the accessory further comprises an abutting rod movably arranged at the bottom of the guide sleeve, the abutting rod is used for contacting the end of the terminal, and the length of the abutting rod extending into the guide sleeve is adjusted to press and fix terminals of different lengths.

[0017] After the above technical scheme is adopted, the crimping pliers have the following beneficial effects:

[0018] This application provides an aviation terminal crimping tool, comprising a first clamp body and a second clamp body with their ends hinged together, and an adjustment component. The first clamp body or the second clamp body has multiple crimping head seats distributed circumferentially, and the multiple crimping head seats cooperate to form a crimping interface for crimping terminals. The adjustment component is used to adjust the rotation angle of the first clamp body relative to the second clamp body to adjust the closing size of the crimping interface, thereby enabling the crimping of terminals of different specifications and sizes. It is easy to operate, highly practical, and has a wide range of applications. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this embodiment;

[0021] Figure 2 This is an exploded view of the adjustment knob after it has been separated from the eccentric shaft in this embodiment;

[0022] Figure 3 This is a schematic diagram illustrating the assembly relationship between the movable block, the eccentric shaft, and the locking block in this embodiment;

[0023] Figure 4 This is an exploded view of the adjustment knob in this embodiment;

[0024] Figure 5 This is a schematic diagram illustrating the mating relationship between the first guide post and the first guide groove in this embodiment;

[0025] Figure 6 This is a schematic diagram illustrating the mating relationship between the second guide post and the second guide groove in this embodiment;

[0026] Figure 7 This is a cross-sectional view of the attachment in this embodiment;

[0027] Figure 8 This is a top view of the attachment in this embodiment;

[0028] Figure 9 This is an exploded view of the attachment in this embodiment.

[0029] Explanation of reference numerals in the attached drawings: 10, First clamp body; 101, Movable handle; 11, Abutment groove; 12, First guide groove; 13, Second guide post; 20, Second clamp body; 201, Fixed handle; 21, Pressure head seat; 211, First guide post; 22, Pressure head groove; 23, Pressure interface; 24, Second guide groove; 30, Adjustment component; 31, Movable piece; 311, First toothed groove; 312, Waist-shaped groove; 313, Second toothed groove; 32, Eccentric shaft; 321, Gear sleeve; 32 2. Third tooth groove; 33. Adjustment knob; 331. Bottom cover; 3311. Fourth tooth groove; 332. Top cover; 3321. Locking groove; 333. Locking block; 3331. Locking latch; 3332. Locking button; 3333. Locking spring; 334. Top cover; 34. Positioning stop; 341. Abutting part; 342. Actuating part; 40. Accessory; 41. Guide sleeve; 411. Fixing groove; 412. Slider; 413. Pressure block; 42. Nut; 43. Abutting rod. Detailed Implementation

[0030] The following will refer to the appendix in the embodiments of this utility model. Figures 1-9 The technical solutions in the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0031] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0032] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, if the word "and / or" appears throughout the text, it means including three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution that simultaneously satisfies A and B. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0033] This embodiment relates to an aviation terminal crimping tool, see reference... Figures 1-9 The device includes a first clamp 10 and a second clamp 20 with their ends hinged together, and an adjustment assembly 30. The first clamp 10 or the second clamp 20 has multiple pressure head seats 21 distributed circumferentially, which cooperate to form a crimping interface 23 for crimping terminals. The adjustment assembly 30 is used to adjust the rotation angle of the first clamp 10 relative to the second clamp 20, thereby adjusting the closing size of the crimping interface 23.

[0034] In use, the rotation angle of the first clamp 10 relative to the second clamp 20 is adjusted by adjusting the component 30, thereby adjusting the sliding position of the pressure head seat 21, thus adjusting the size of the pressure interface 23, and enabling the pressing of terminals of different specifications and sizes.

[0035] In this embodiment, the first clamp body 10 and the second clamp body 20 respectively include a movable handle 101 and a fixed handle 201, and the number of pressure head seats 21 is four. When in use, the movable handle 101 is driven to rotate in a direction closer to or away from the fixed handle 201, which drives the four pressure head seats 21 to move in a direction closer to or away from each other, thereby realizing the adjustment of the closing size of the pressure interface 23, and thus enabling the pressing of terminals of different specifications and sizes.

[0036] Furthermore, the adjustment assembly 30 includes a movable piece 31 movably disposed on the second clamp 20, an eccentric shaft 32 rotatably disposed on the connecting piece, and an adjustment knob 33 sleeved on the eccentric shaft 32. One end of the movable piece 31 extends into the second clamp 20. The first clamp 10 is provided with a corresponding abutment groove 11 for the movable piece 31 to extend into and abut against the movable piece 31. The adjustment knob 33 is used to drive the eccentric shaft 32 to rotate, causing the movable piece 31 to slide towards or away from the abutment groove 11, so as to adjust the length of the movable piece 31 extending into the abutment groove 11.

[0037] The adjustment assembly 30, through the cooperation of the movable piece 31, the eccentric shaft 32, and the adjustment knob 33, adjusts the length of the movable piece 31 extending into the contact groove 11. This controls the rotation angle of the first clamp body 10 relative to the second clamp body 20, thereby adjusting the closure degree of the crimping interface 23. Specifically, the adjustment knob 33 drives the eccentric shaft 32 to rotate, which in turn causes the movable piece 31 to slide. The sliding direction and distance of the movable piece 31 determine the degree of closure of the crimping interface 23. This design also allows for more precise control of the crimping effect of the wire crimping pliers, adapting to terminals of different sizes and specifications.

[0038] Furthermore, the adjustment component 30 also includes a positioning block 34, which is rotatably mounted on the first clamp body 10. Its two ends are respectively provided with an abutment portion 341 and a toggle portion 342. The bottom of the movable piece 31 is provided with a first tooth groove 311 that abuts and engages with the abutment portion 341.

[0039] The movable piece 31 in the adjusting assembly 30 adjusts its length extending into the abutment groove 11 by rotating the eccentric shaft 32, thereby adjusting the closing size of the pressure port 23. The positioning stop 34 ensures that the bottom of the movable piece 31 abuts against the abutment part 341, further enhancing the stability and accuracy of the adjusting assembly 30. Specifically, the positioning stop 34 can be manually moved by the actuating part 342 to change its position, thereby adjusting the engagement state between the movable piece 31 and the abutment groove 11.

[0040] Furthermore, a waist-shaped groove 312 is provided through the movable piece 31, and a plurality of second tooth grooves 313 are provided on one of the long inner walls of the waist-shaped groove 312. A gear sleeve 321 is fixedly sleeved on the outside of the eccentric shaft 32, and a third tooth groove 322 that meshes with the first tooth groove 311 is provided on the outer periphery of the gear sleeve 321.

[0041] When the second toothed groove 313 on the inner wall of the waist-shaped groove 312 meshes with the third toothed groove 322 of the gear sleeve 321, the eccentric shaft 32 drives the gear sleeve 321 to rotate, thereby causing the movable piece 31 to slide along the waist-shaped groove 312. The sliding direction of the movable piece 31 (closer to or farther from the abutment groove 11) determines its length extending into the abutment groove 11, ultimately adjusting the rotation angle of the first clamp 10 relative to the second clamp 20 to adapt to the closing requirements of different specifications of the crimping interface 23.

[0042] Furthermore, the adjustment knob 33 includes a bottom cover 331 fixed relative to the second clamp body 20, an upper cover 332 rotatable relative to the bottom cover 331, a top cover 334 for closing the upper cover 332, and a locking block 333 for locking the rotation angle of the upper cover 332. The eccentric shaft 32 is fixedly connected to the upper cover 332. The inner wall of the bottom cover 331 is provided with a plurality of fourth tooth grooves 3311 in the circumferential direction. The upper cover 332 is provided with a locking groove 3321 for the locking block 333 to extend into. The locking block 333 includes a locking block 3331 for engaging the fourth tooth groove 3311.

[0043] The adjustment knob 33 is designed to adjust the eccentric shaft 32 by rotating the bottom cover 331 and the top cover 332 relative to each other, thereby indirectly adjusting the position of the movable piece 31. The inner wall of the bottom cover 331 has multiple fourth toothed grooves 3311, each corresponding to an adjustment position. After the locking block 3331 of the locking block 333 engages with the fourth toothed groove 3311, the rotation angle of the top cover 332 can be fixed, ensuring adjustment stability.

[0044] Furthermore, the locking block 333 includes a locking button 3332 and a locking spring 3333. The locking button 3332 is adapted to the locking groove 3321. The locking block 3331 is located below the locking button 3332 and is engaged in the fourth tooth groove 3311. One end of the locking spring 3333 abuts against the locking button 3332, and the other end abuts against the inner wall of the locking groove 3321.

[0045] By engaging the locking block 3331 into the fourth toothed groove 3311, the adjustment knob 33 is locked. One end of the locking spring 3333 abuts against the locking button 3332, and the other end abuts against the inner wall of the locking groove 3321, ensuring the reset function of the locking button 3332.

[0046] Furthermore, multiple pressure head seats 21 are slidably disposed on the second clamp body 20. The second clamp body 20 is provided with a pressure head groove 22 that slidably engages with the pressure head seat 21. The pressure head seat 21 is provided with a first guide post 211. The first clamp body 10 is provided with a first guide groove 12 that slidably engages with the first guide post 211.

[0047] The pressure head seat 21 slides into the first guide groove 12 on the first clamp body 10 via the first guide post 211. This engagement ensures that the pressure head seat 21 maintains stable and precise positioning during sliding, thereby preventing the terminal from shifting or loosening during crimping. Furthermore, the pressure head groove 22 provides a stable sliding track, allowing the pressure head seat 21 to slide smoothly on the second clamp body 20.

[0048] Furthermore, the first clamp body 10 is provided with at least two second guide posts 13, and the second clamp body 20 is provided with a second guide groove 24 for sliding cooperation with the second guide posts 13.

[0049] At least two second guide posts 13 are provided on the first clamp body 10, which slide in cooperation with the second guide groove 24 on the second clamp body 20, so that the first clamp body 10 and the second clamp body 20 can maintain good alignment and stability during the crimping process.

[0050] It should be noted that the fit between the first guide post 211 and the first guide groove 12, and between the second guide post 13 and the second guide groove 24, can be adjusted according to actual needs. For example, the guide post can be cylindrical or rectangular in cross-section, and the guide groove can be designed as a straight line or an arc to ensure sliding stability.

[0051] Furthermore, the crimping pliers proposed in this application also include an accessory 40, which includes a guide sleeve 41 installed below the crimping interface 23 and a nut 42 screwed onto the outside of the guide sleeve 41. The side wall of the guide sleeve 41 is provided with a plurality of fixing grooves 411 communicating with the inside of the guide sleeve 41. A slider 412 is slidably arranged in the fixing groove 411. The outer thickness of the slider 412 gradually decreases from the direction close to the crimping interface 23 to the direction away from the crimping interface 23, and a clamping block 413 for fixing the terminal is provided on the inner side of the slider 412.

[0052] Furthermore, Annex 40 also includes an abutment rod 43 movably disposed at the bottom of the guide sleeve 41. The abutment rod 43 is used to contact the end of the terminal. The length of the abutment rod 43 extending into the guide sleeve 41 is adjusted by a threaded screw-on snap-fit ​​structure to adapt to the pressing requirements of terminals of different lengths.

[0053] In use, the terminal is inserted from the top of the crimping interface 23, with the bottom end of the terminal abutting against the abutment rod 43. By rotating the nut 42, multiple sliders 412 move simultaneously toward each other, thus accommodating terminals of different sizes and allowing adjustment of the terminal crimping position. Furthermore, by adjusting the length of the abutment rod 43 extending into the guide sleeve 41, terminals of different lengths can be crimped, further expanding the applicability of the crimping pliers.

[0054] The above is only used to illustrate the technical solution of this utility model and not to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.

Claims

1. An aircraft terminal wire crimping tool assembly, comprising: The first jaw (10) and the second jaw (20) are hingedly connected at the ends, and a plurality of pressure head seats (21) are distributed on the first jaw (10) or the second jaw (20) in a circumferential direction, and the pressure head seats (21) are matched to form a pressure interface (23) for pressure connecting a terminal; The adjusting assembly (30) is used for adjusting the rotation angle of the first jaw (10) relative to the second jaw (20) to adjust the closing size of the pressure interface (23).

2. An aircraft terminal crimping tool assembly according to claim 1, wherein, The adjusting assembly (30) comprises a movable piece (31) movably arranged on the second jaw (20), an eccentric shaft (32) rotatably arranged on a connecting piece, and an adjusting knob (33) sleeved on the eccentric shaft (32), one end of the movable piece (31) extends into the second jaw (20), a butt joint groove (11) is arranged on the first jaw (10) corresponding to the movable piece (31) for the movable piece (31) to extend into and abut against the movable piece (31), the adjusting knob (33) is used for driving the eccentric shaft (32) to rotate and drive the movable piece (31) to slide towards the direction of approaching or moving away from the butt joint groove (11) to adjust the length of the movable piece (31) extending into the butt joint groove (11).

3. An aircraft terminal crimping tool assembly according to claim 2, wherein, The adjusting assembly (30) further comprises a positioning stopper (34) rotatably arranged on the first jaw (10), and the two ends of the positioning stopper (34) respectively extend the abutting part (341) and the pushing part (342), and the bottom of the movable piece (31) is provided with the first tooth groove (311) abutting against the abutting part (341).

4. An aircraft terminal crimping tool assembly according to claim 2, wherein, A waist-shaped groove (312) is arranged through the movable piece (31), a plurality of second tooth grooves (313) are arranged on one long inner wall of the waist-shaped groove (312), a gear sleeve (321) is fixedly sleeved on the eccentric shaft (32), and a third tooth groove (322) is arranged on the outer periphery of the gear sleeve (321) and engages with the second tooth groove (313).

5. An aircraft terminal crimping tool assembly according to claim 2, wherein, The adjusting knob (33) comprises a bottom cover (331) fixed relative to the second jaw (20), an upper cover (332) rotatable relative to the bottom cover (331), and a locking block (333) for locking the rotation angle of the upper cover (332), the eccentric shaft (32) is fixedly connected with the upper cover (332), a plurality of fourth tooth grooves (3311) are arranged on the inner wall of the bottom cover (331) in a circumferential direction, a locking groove (3321) is arranged on the upper cover (332) for the locking block (333) to extend into, and the locking block (333) comprises a locking clamping block (3331) for clamping into the fourth tooth groove (3311).

6. An aircraft terminal crimping tool assembly according to claim 5, wherein, The locking block (333) further comprises a locking button (3332) and a locking spring (3333), the locking button (3332) is matched with the locking groove (3321), the locking block (3331) is arranged below the locking button (3332) and is clamped into the fourth tooth groove (3311), one end of the locking spring (3333) abuts against the locking button (3332) and the other end abuts against the inner wall of the locking groove (3321).

7. An aircraft terminal crimping tool assembly according to claim 1 wherein, A plurality of the pressure head seats (21) are slidably arranged on the second jaw body (20), the second jaw body (20) is provided with a pressure head groove (22) slidably matched with the pressure head seat (21), the pressure head seat (21) is provided with a first guide column (211), and the first jaw body (10) is provided with a first guide groove (12) slidably matched with the first guide column (211).

8. An aircraft terminal crimping tool assembly according to claim 7, wherein, The first jaw body (10) is further provided with at least two second guide columns (13), and the second jaw body (20) is provided with a second guide groove (24) slidably matched with the second guide column (13).

9. An aircraft terminal crimping tool assembly according to any one of claims 1 to 8, wherein, The wire crimping pliers further comprise an accessory (40), the accessory (40) comprises a guide sleeve (41) mounted below the crimping port (23) and a screw cap (42) screwed outside the guide sleeve (41), a plurality of fixing grooves (411) in communication with the inside of the guide sleeve (41) are formed in the side wall of the guide sleeve (41) in a circumferential direction, a sliding block (412) is slidably arranged in the fixing groove (411), the outer side thickness of the sliding block (412) gradually decreases from the crimping port (23) to the direction away from the crimping port (23), and the inner side of the sliding block (412) is provided with a pressure block (413) for fixing the terminal.

10. An aircraft terminal crimping tool assembly according to claim 9, wherein, The accessory (40) further comprises an abutting rod (43) movably arranged at the bottom of the guide sleeve (41), the abutting rod (43) is used for contacting the end of the terminal, and the length of the abutting rod (43) extending into the guide sleeve (41) is adjusted to press the terminals of different lengths.