Remote data background system for hanging basket construction

Abstract

The utility model discloses a remote data background system for hanging basket construction, which comprises a remote data center, a data monitoring system and a video monitoring system, the video monitoring system and the data monitoring system are both connected with the remote data center through a switch, the data monitoring system is mainly composed of a signal collector, the signal collector is provided with a zigbee module, and the zigbee module is connected with the video monitoring system. The power of the signal collector is provided by a UPS power supply, and the terminal connected with the signal collector comprises a wind speed sensor, a lifting type encoder, a tilt angle sensor, an infrared distance measuring sensor, a temperature and humidity sensor, a force measuring sensor and a stress sensor. The problem that an existing hanging basket construction data monitoring system has few functions and cannot integrate equipment management and personnel behavior management is solved.

Description

TECHNICAL FIELD

[0001] The present application relates to the hanging basket construction technical field, especially a remote data background system for hanging basket construction. BACKGROUND

[0002] The cable-stayed hanging basket construction is a construction method for the cantilever pouring of large-span bridges, and is especially suitable for the main beam construction of cable-stayed bridges and large-span bridges. The cable-stayed hanging basket used in the construction is a complex spatial three-dimensional force system. When the equipment is in the working state (pouring concrete), the C-shaped hook and the middle cross beam three groups of sling are used as the rear support points, and are hung on the poured main beam segment. The stay cable is used as the front support point, and is anchored on the front end arc beam anchor groove of the hanging basket through the tensioning system, to form a construction block concrete bearing platform, and to meet the needs of the operation of each process.

[0003] In order to more accurately master the force, deviation, inclination and the like of the hanging basket in the construction process during the hanging basket construction, a monitoring system is usually used to monitor the corresponding indicators. The quality of the monitoring system is related to the quality of the whole project. The existing monitoring system usually has simple functions, fewer monitored indicators, and can only perform simple data monitoring. Therefore, in order to further improve the engineering quality, the existing monitoring system needs to be improved. SUMMARY

[0004] The purpose of the present application is to provide a remote data background system for hanging basket construction, which solves the problem of simple function and lack of personnel behavior control function of the existing hanging basket monitoring system.

[0005] To solve the above technical problems, the following technical solutions are adopted:

[0006] A remote data background system for hanging basket construction, comprising a remote data center, a data monitoring system and a video monitoring system, the video monitoring system and the data monitoring system are connected with the remote data center through the switch, the data monitoring system is mainly composed of a signal collector, the signal collector is provided with a zigbee module, the power of the signal collector is provided by the UPS power supply, and the terminal connected with the signal collector comprises a wind speed sensor, a pull-up encoder, an inclination sensor, an infrared distance sensor, a temperature and humidity sensor, a force sensor and a stress sensor.

[0007] The system is an interactive information management platform integrating acquisition, monitoring, recording, analysis, diagnosis, early warning and statistics for the hanging basket. It not only meets the requirements of GB / T 28264-2017 national standard for crane hanging basket monitoring system, but also integrates various practical functions such as crane monitoring, maintenance and management. It is a monitoring system that integrates equipment management and personnel behavior control, and truly makes the safety monitoring measures come true.

[0008] The data monitoring system of the hanging basket collects data through the terminal connected by the signal collector, transmits it to the human-machine interface of the remote data center for statistical conversion, and stores, records and displays the equipment's operating time, cumulative working time and work cycle data.

[0009] The data monitoring system mainly monitors the anchoring force of the hanging basket, the tension of the anchor bolts, the overall horizontal and verticality of the main frame of the hanging basket, the pressure and forward movement of the hydraulic cylinder when the hanging basket moves, the temperature and humidity of the poured concrete, the ambient temperature and humidity, and the wind speed online during construction. When the monitored data reaches the warning or alarm value, it issues an audible and visual warning and alarm signal, and at the same time controls the corresponding mechanism to stop working to ensure the safety of on-site operations.

[0010] The tilt sensor is installed in the corresponding position by welding. The monitoring point is tilted on both axes. The tilt sensor signal is centrally transmitted to the host computer in the remote data center for display.

[0011] This system has the following advantages:

[0012] 1) Simple structure: The wireless host computer with human-machine interface effectively reduces investment and maintenance costs; 2) The entire system uses a signal acquisition box as the main control element and mechanical limit protection to achieve control, ensuring high system reliability; 3) The entire system can meet the client's testing requirements and monitor sensor signals at various points in real time, ensuring safe construction of the project; 4) The entire system adopts a wireless communication mode, offering advantages such as simple installation, quick disassembly, compact structure, and interoperability; 5) Data and video information can be transmitted to the backend via DTU or the Internet, allowing for remote real-time viewing and analysis to determine the correctness of operations. As a further preferred embodiment of the invention, the remote data center includes a server and a client, with the client accessing data via a browser or mobile app.

[0013] Remote terminals can obtain field-level data services, query the working status of field equipment, and easily increase the number of simultaneous accesses and expand the network.

[0014] As a further preferred embodiment of the present invention, the remote data center has a built-in SMS module.

[0015] In the event of a major violation of operating procedures, the relevant supervisory positions can be notified in a timely manner via SMS, thus better integrating the function of personnel behavior control.

[0016] As a further preferred embodiment of the present invention, the force sensor is a hollow annular force sensor, which is installed at the anchor position selected at the rear anchor rod and the middle crossbeam of the hanging basket.

[0017] The signal acquisition device collects the anchoring force of the anchor bolts on both sides and displays it in real time to the remote data center. It measures the force difference on both sides of the hanging basket to prevent on-site accidents caused by uneven force distribution.

[0018] As a further preferred embodiment of the present invention, stress sensors are installed at the front horizontal beam, C-beam, and rear anchor positions of the hanging basket. The stress acquisition instrument collects the stress sensor signals to monitor the overall stress of the hanging basket in real time. In addition, stress sensors are installed at corresponding locations according to the requirements of the client.

[0019] As a further preferred embodiment of the present invention, the infrared ranging sensor is disposed at the location of the walking mechanism, and the infrared ranging sensor is connected to the walking mechanism by welding. A reflector is provided in front of the infrared ranging sensor.

[0020] The sensor measures the forward movement of the hanging basket. The sensor transmits the signal through the data acquisition unit to the host in the remote data center for display. Limits are set on the host in the remote data center. When the hanging basket exceeds the limit during operation, an alarm is issued.

[0021] As a further preferred embodiment of the present invention, the temperature and humidity sensor is disposed on the steel mesh.

[0022] The system monitors the temperature and humidity of the concrete pouring process and sends the signals to a remote data center. If any concrete temperature or humidity data is abnormal, the host in the remote data center will automatically activate the alarm device and notify relevant technical personnel to handle the situation.

[0023] As a further preferred embodiment of the present invention, the video surveillance system consists of a video display, a hard disk recorder, and cameras, and is connected via Ethernet or 4G network. The cameras of the video surveillance system include PTZ cameras and bullet cameras, both of which have infrared functionality. The PTZ cameras are controllable PTZ cameras that monitor the environment around the hanging basket, while the bullet cameras monitor specific parts of the hanging basket. All cameras are installed at the hanging basket site, and the video display and hard disk recorder are located next to the client's electrical control cabinet.

[0024] It can monitor specific parts of the hanging basket via video.

[0025] Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:

[0026] 1. Simple structure: The human-machine interface wireless host computer effectively reduces investment and maintenance costs; the whole system uses the signal acquisition box as the main control element and mechanical limit protection to achieve control, making the whole system highly reliable.

[0027] 2. The entire system can meet the client's testing requirements and monitor the sensor signals at each point in real time, ensuring safe construction of the project. The entire system adopts a wireless communication mode, which has the advantages of simple installation, quick disassembly, compact structure, and interchangeability.

[0028] 3. Data and video information can be sent to the backend via DTU or the Internet, allowing for remote real-time viewing and analysis to determine the correctness of the operation.

[0029] 4. In the event of a major violation of regulations, the relevant supervisory positions can be notified in a timely manner via SMS, which better integrates the function of personnel behavior control. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the structure of the present invention.

[0031] Figure 2 This is a partial layout diagram of the hollow force sensor in this invention.

[0032] Figure 3 This is a partial layout diagram of the infrared ranging sensor of the present invention.

[0033] Figure 4 This is a layout diagram of the stress sensor, tilt sensor, hollow force sensor and camera in the overall structure of the present invention. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0035] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0036] It should be noted that, unless otherwise specified, the embodiments and features described in this invention can be combined with each other.

[0037] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0038] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0039] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Specific Implementation Example 1:

[0041] Figure 1 , Figure 2 , Figure 3 , Figure 4 A remote data backend system is shown, including a remote data center 1, a data monitoring system 2, and a video monitoring system 3. Both the video monitoring system 3 and the data monitoring system 2 are connected to the remote data center 1 via a switch 4. The data monitoring system 2 is mainly composed of a signal acquisition unit, which is equipped with a Zigbee module. The power of the signal acquisition unit is provided by a UPS power supply. The terminals connected to the signal acquisition unit include a wind speed sensor, a pull-type encoder, a tilt sensor 5, an infrared distance sensor 6, a temperature and humidity sensor, a force sensor 7, and a stress sensor 8.

[0042] This system is an interactive information management platform developed for hanging baskets, integrating data collection, monitoring, recording, analysis, diagnosis, early warning, and statistics. It not only meets the requirements of the national standard GB / T 28264-2017 for monitoring systems of hanging baskets for crane machinery, but also incorporates a variety of practical functions for crane monitoring, maintenance, and management. It is a monitoring system that integrates equipment management and personnel behavior control, truly enabling safety monitoring measures to be implemented.

[0043] The data monitoring system of the hanging basket collects data through the terminal connected by the signal collector, transmits it to the human-machine interface of the remote data center for statistical conversion, and stores, records and displays the equipment's operating time, cumulative working time and work cycle data.

[0044] The data monitoring system mainly monitors the anchoring force of the hanging basket, the tension of the anchor bolts, the overall horizontal and verticality of the main frame of the hanging basket, the pressure and forward movement of the hydraulic cylinder when the hanging basket moves, the temperature and humidity of the poured concrete, the ambient temperature and humidity, and the wind speed online during construction. When the monitored data reaches the warning or alarm value, it issues an audible and visual warning and alarm signal, and at the same time controls the corresponding mechanism to stop working to ensure the safety of on-site operations.

[0045] The tilt sensor is installed in the corresponding position by welding. The monitoring point is tilted on both axes. The tilt sensor signal is centrally transmitted to the host computer in the remote data center for display.

[0046] This system has the following advantages:

[0047] 1) Simple structure: The wireless host computer with human-machine interface effectively reduces investment and maintenance costs; 2) The entire system uses a signal acquisition box as the main control element and mechanical limit protection to achieve control, making the entire system highly reliable; 3) The entire system can meet the client's testing requirements and monitor the sensor signals at each point in real time, ensuring safe construction of the project; 4) The entire system adopts a wireless communication mode, which has the advantages of simple installation, quick disassembly, compact structure, and interoperability; 5) Data and video information can be sent to the backend via DTU or the Internet, allowing for remote real-time viewing and analysis to determine the correctness of the operation. Specific Implementation Example 2:

[0049] This embodiment further describes the remote data center 1 based on specific embodiment 1. The remote data center 1 includes a server and a client. The client can access data through a browser or mobile APP.

[0050] Remote terminals can obtain field-level data services, query the working status of field equipment, and easily increase the number of simultaneous accesses and expand the network. Specific Implementation Example 3:

[0052] This embodiment further illustrates the remote data center 1 based on specific embodiment 2, wherein the remote data center 1 has a built-in SMS module.

[0053] In the event of a major violation of operating procedures, the relevant supervisory positions can be notified in a timely manner via SMS, thus better integrating the function of personnel behavior control. Specific Implementation Example 4:

[0055] This embodiment further describes the force sensor 7 based on specific embodiment 2. The force sensor 7 is a ring-shaped hollow force sensor, which is installed at the anchor position selected at the rear anchor rod and the middle crossbeam of the hanging basket.

[0056] The signal acquisition device collects the anchoring force of the anchor bolts on both sides and displays it in real time to the remote data center. It measures the force difference on both sides of the hanging basket to prevent on-site accidents caused by uneven force distribution. Specific Implementation Example 5:

[0058] This embodiment further describes the stress sensor 8 based on specific embodiment 1. Stress sensors 8 are installed at the front horizontal beam, C-shaped beam, and rear anchor position of the hanging basket. The stress acquisition instrument collects the signals of the stress sensor 8 to monitor the overall stress of the hanging basket in real time. In addition, stress sensors 8 are installed at corresponding locations according to the requirements of the client. Specific Implementation Example 6:

[0060] This embodiment further describes the infrared ranging sensor 6 based on specific embodiment 1. The infrared ranging sensor 6 is set at the position of the walking mechanism and is connected to the walking mechanism by welding. A reflector 9 is provided in front of the infrared ranging sensor 6.

[0061] The sensor measures the forward movement of the hanging basket. The sensor transmits the signal through the data acquisition unit to the host in the remote data center for display. Limits are set on the host in the remote data center. When the hanging basket exceeds the limit during operation, an alarm is issued. Specific Implementation Example 7:

[0063] This embodiment further illustrates the temperature and humidity sensor based on specific embodiment 1, wherein the temperature and humidity sensor is installed on the steel mesh.

[0064] The system monitors the temperature and humidity of the concrete pouring process and sends the signals to a remote data center. If any concrete temperature or humidity data is abnormal, the host in the remote data center will automatically activate the alarm device and notify relevant technical personnel to handle the situation. Specific Implementation Example 8:

[0066] This embodiment further describes the video surveillance system 3 based on specific embodiment 1. The video surveillance system 3 consists of a video display, a hard disk recorder, and cameras 10, and is connected via Ethernet or 4G network. The cameras 10 of the video surveillance system 3 include PTZ cameras and bullet cameras, both of which have infrared functions. The PTZ cameras are controllable PTZ cameras that monitor the environment around the hanging basket, while the bullet cameras monitor specific parts of the hanging basket. The cameras 10 are all installed at the hanging basket site, and the video display and hard disk recorder are located next to the client's electrical control cabinet.

[0067] It can monitor specific parts of the hanging basket via video.

[0068] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A remote data host system, characterized by: Including remote data center (1), data monitoring system (2) and video monitoring system (3), the video monitoring system (3) and data monitoring system (2) are connected with remote data center (1) through switch, the data monitoring system (2) is mainly composed of signal collector, the signal collector is equipped with zigbee module, the power of signal collector is provided by UPS power supply, the terminal connected with signal collector includes wind speed sensor, pull type encoder, inclination sensor (5), infrared distance sensor (6), temperature and humidity sensor, force sensor (7), stress sensor (8).

2. The remote data host system of claim 1, wherein: The remote data center (1) includes a server and a client, and the client can access data through a browser or a mobile phone APP.

3. The remote data host system of claim 2, wherein: The remote data center (1) is built-in SMS module.

4. The remote data host system of claim 1, wherein: The force sensor (7) is a ring-shaped hollow force sensor, which is arranged at the position of the hanging basket rear anchor rod, the middle cross beam and the selected anchor rod.

5. The remote data host system of claim 1, wherein: Stress sensors (8) are installed at the front cross beam, C-shaped beam and rear anchor position of the hanging basket, and a stress collector collects the signals of the stress sensors (8) to monitor the overall stress of the hanging basket in real time.

6. The remote data host system of claim 1, wherein: The infrared distance sensor (6) is arranged at the position of the walking mechanism, and the infrared distance sensor (6) is connected with the walking mechanism by welding, and the front of the infrared distance sensor (6) is provided with a reflector (9).

7. The remote data host system of claim 1, wherein: The temperature and humidity sensor is arranged on the reinforcement mesh.

8. The remote data host system of claim 1, wherein: The video monitoring system (3) is composed of a video display, a hard disk recorder and a camera (10), and is connected by Ethernet or 4G network, the camera (10) of the video monitoring system (3) includes a ball machine and a gun machine, both of which have infrared function, the ball machine is a controllable ball machine, which monitors the environment around the hanging basket, and the gun machine monitors the specific parts of the hanging basket, the camera (10) is arranged at the hanging basket site, and the video display and the hard disk recorder are arranged beside the electrical control cabinet of the first party.

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