Fungus bag punching equipment for plateau mushroom cultivation

Abstract

The utility model relates to the technical field of plateau shiitake mushrooms, and discloses a mushroom bag punching device for plateau shiitake mushroom cultivation, which comprises a fixed bottom plate, the top of the fixed bottom plate is fixedly connected with a supporting stand column, the front surface of the supporting stand column is fixedly connected with a mounting support plate, and the left end and the right end of the mounting support plate are fixedly connected with reinforcing transverse plates. The number of the mounting holes is multiple, the mounting holes are distributed at equal intervals with the punching supporting plate as the center and penetrate through the punching supporting plate, and when the mounting frame is pulled to be conveniently taken out from the top of the limiting clamping block and the top of the mounting supporting plate, an air cylinder used for a long time can be conveniently mounted and dismounted from the interior of the mounting supporting plate; and when the punching needles are rotationally taken out from the interiors of the punching supporting plate and the mounting holes, due to the fact that a large number of mounting holes are distributed in the punching supporting plate, flexible adjustment can be conveniently conducted according to the positions, actually needing to be punched, of the equipment, and the flexibility of the equipment in the using process is improved.

Description

Technical Field

[0001] This utility model relates to the field of plateau shiitake mushroom technology, and in particular to a perforation device for mushroom bags used in the cultivation of plateau shiitake mushrooms. Background Technology

[0002] Highland shiitake mushrooms refer to shiitake mushrooms cultivated in high-altitude regions, primarily located at the intersection of the Qinghai-Tibet Plateau, the Loess Plateau, and the Inner Mongolia Plateau, such as Tianzhu Tibetan Autonomous County in Wuwei City, Gansu Province. These areas have cool plateau climates, large diurnal temperature variations, and high altitudes. These unique geographical and climatic conditions contribute to the high quality and distinctive taste of highland shiitake mushrooms. Shiitake mushrooms grow at high altitudes, typically above 2000 meters. The cool climate and large diurnal temperature variations in these areas are conducive to the slow growth and nutrient accumulation of shiitake mushrooms. For example, Tianzhu County's altitude ranges from 2040 to 4874 meters, with an average annual temperature of only 0.3℃. Utilizing meltwater from the Qilian Mountains as its water source, these conditions make Tianzhu an ideal growing environment for low- and medium-temperature edible fungi such as shiitake mushrooms.

[0003] An existing perforation device for mushroom cultivation bags in highland areas is not convenient to adjust flexibly according to the actual perforation position of the product when the perforation operation is required, which affects the flexibility of the device in product processing. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a punching device for mushroom bags used in the cultivation of highland shiitake mushrooms.

[0005] This utility model is achieved by the following technical solution: a punching device for mushroom bags for cultivating highland shiitake mushrooms, including a fixed base plate, a supporting column fixedly connected to the top of the fixed base plate, an mounting plate fixedly connected to the front of the supporting column, and reinforcing cross plates fixedly connected to the left and right ends of the mounting plate.

[0006] A limit block is fixedly connected to the top of the mounting plate. A mounting frame is engaged inside the limit block. A cylinder is inserted inside the mounting plate. An extension rod is fixedly connected to the output end of the cylinder. A perforated support plate is engaged at the bottom of the extension rod. A mounting hole is opened inside the perforated support plate. A perforating needle is threaded into the mounting hole. A rotating seat is fixedly connected to the top of the fixed base plate. A compaction plate is rotatably connected inside the rotating seat. Buffer rubber plates are fixedly connected to the front and rear ends of the compaction plate. A chip removal groove is opened inside the fixed base plate.

[0007] As a further improvement to the above solution, the number of reinforcing horizontal plates is set to two, and the two reinforcing horizontal plates are symmetrically distributed on the left and right sides with the mounting plate as the center. The reinforcing horizontal plates are fixedly connected to the left and right ends of the supporting column.

[0008] The above technical solution involves two reinforcing horizontal plates symmetrically distributed around the mounting plate and fixedly connected to the left and right ends of the supporting column. This symmetrical distribution of reinforcing horizontal plates enhances the connection stability between the mounting plate and the supporting column. During the operation of the mushroom bag punching equipment, a certain amount of vibration will occur. The reinforcing horizontal plates can effectively prevent the mounting plate from shaking and ensure the overall stability of the equipment structure.

[0009] As a further improvement to the above solution, the bottom of the mounting frame contacts the top surface of the mounting support plate, and the number of the limiting blocks is set to two, with the two limiting blocks symmetrically distributed around the mounting support plate.

[0010] With the above technical solution, there are two limiting blocks symmetrically distributed around the mounting plate. The bottom of the mounting frame is in contact with the top surface of the mounting plate. This structure facilitates the installation and positioning of the mushroom bags. The mushroom bags can be placed inside the mounting frame. The limiting blocks can limit the mounting frame and prevent it from shifting during the punching process, ensuring the accuracy of the punching position and helping to improve the success rate of shiitake mushroom cultivation.

[0011] As a further improvement to the above solution, the number of mounting holes is set to several, and the several mounting holes are equidistantly distributed around the perforated support plate, with the mounting holes extending through the perforated support plate and extending to the bottom.

[0012] As a further improvement to the above solution, the compaction plate is located on top of the fixed base plate, and the bottom of the buffer rubber plate is in contact with the top surface of the fixed base plate.

[0013] As a further improvement to the above solution, the number of the buffer rubber plates is set to two, and the two buffer rubber plates are symmetrically distributed back and forth with the compaction plate as the center.

[0014] As a further improvement to the above solution, the compaction plate is located at the top of the chip removal groove and at the bottom of the perforated support plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This invention features a number of mounting holes evenly distributed around and penetrating a perforated support plate. This evenly distributed arrangement of holes ensures uniform perforation, crucial for the growth of shiitake mushroom mycelium within the mushroom bag. Multiple perforating needles inserted into the mounting holes allow for simultaneous perforation of the mushroom bag, improving efficiency. The installation frame can be easily removed from the limiting block and the top of the support plate by pulling it, facilitating the convenient installation and removal of cylinders used for extended periods from within the support plate. The numerous mounting holes within the perforated support plate allow for flexible adjustment based on the actual product requirements, increasing the equipment's operational flexibility.

[0017] This invention features a compaction plate positioned at the top of a chip removal trough. Chips generated during the punching process can be discharged through this trough, maintaining the cleanliness of the equipment's interior and preventing chip accumulation that could affect its normal operation. It also prevents chips from entering the mushroom bags and impacting mushroom cultivation. The compaction plate, located at the bottom of the punching support plate, allows for compaction of the mushroom bags after punching, making the substrate inside the bags more compact and providing a suitable growth environment for the mushroom mycelium. The buffer rubber plates at both ends of the compaction plate contact the top surface of the fixed base plate. These buffer rubber plates protect both the compaction plate and the fixed base plate and also act as a buffer during compaction, preventing excessive compaction and damage to the mushroom bags. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the side anatomical structure of this utility model;

[0020] Figure 3 This is an enlarged schematic diagram of the structure at point A of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of this utility model from below;

[0022] Figure 5 This is a schematic diagram of the right-side structure of this utility model.

[0023] Explanation of key symbols:

[0024] 1. Fixed base plate; 2. Support column; 3. Mounting plate; 4. Reinforced horizontal plate; 5. Limiting block; 6. Mounting frame; 7. Cylinder; 8. Extension rod; 9. Drilled support plate; 10. Mounting hole; 11. Drilling needle; 12. Rotary seat; 13. Compactor plate; 14. Buffer rubber plate; 15. Chip removal groove. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0026] Example:

[0027] Please combine Figure 1-5 The embodiment of the device for punching holes in mushroom bags for cultivating highland shiitake mushrooms includes a fixed base plate 1, a support column 2 fixedly connected to the top of the fixed base plate 1, an mounting plate 3 fixedly connected to the front of the support column 2, and reinforcing horizontal plates 4 fixedly connected to the left and right ends of the mounting plate 3.

[0028] A limit block 5 is fixedly connected to the top of the mounting support plate 3. A mounting frame 6 is snapped into the inside of the limit block 5. A cylinder 7 is inserted into the inside of the mounting support plate 3. An extension rod 8 is fixedly connected to the output end of the cylinder 7. A perforated support plate 9 is snapped into the bottom of the extension rod 8. A mounting hole 10 is opened inside the perforated support plate 9. A drilling needle 11 is threaded into the mounting hole 10. A rotating seat 12 is fixedly connected to the top of the fixed base plate 1. A compaction plate 13 is rotatably connected inside the rotating seat 12. Buffer rubber plates 14 are fixedly connected to the front and rear ends of the compaction plate 13. A chip removal groove 15 is opened inside the fixed base plate 1. The mounting holes 10 are set in a number that are equidistantly distributed around the perforated support plate 9 and penetrate through the perforated support plate 9. The evenly distributed mounting holes 10 enable uniform punching, which is crucial for the growth of shiitake mushroom mycelium inside the mushroom bag. Multiple punching needles 11 are inserted into the mounting holes 10, allowing for simultaneous punching of multiple mushroom bags, thus improving punching efficiency. When the mounting frame 6 is pulled out from the top of the limiting block 5 and the mounting support plate 3, it is convenient to install and remove the cylinder 7, which has been used for a long time, from inside the mounting support plate 3. When the punching needles 11 are rotated out from inside the punching support plate 9 and the mounting holes 10, the numerous mounting holes 10 inside the punching support plate 9 allow for flexible adjustment based on the actual needs of the product, increasing the flexibility of equipment use.

[0029] The number of reinforcing horizontal plates 4 is set to two. The two reinforcing horizontal plates 4 are symmetrically distributed on the left and right sides with the mounting plate 3 as the center. The reinforcing horizontal plates 4 are fixedly connected to the left and right ends of the supporting column 2.

[0030] There are two reinforcing horizontal plates 4, which are symmetrically distributed on the left and right sides with the mounting plate 3 as the center, and are fixedly connected to the left and right ends of the supporting column 2. This symmetrical distribution of reinforcing horizontal plates 4 can enhance the connection stability between the mounting plate 3 and the supporting column 2. During the operation of the mushroom bag punching equipment, a certain amount of vibration will be generated. The reinforcing horizontal plates 4 can effectively prevent the mounting plate 3 from shaking and ensure the stability of the overall structure of the equipment.

[0031] The bottom of the mounting frame 6 contacts the top surface of the mounting support plate 3, and the number of limiting blocks 5 is set to two, with the two limiting blocks 5 symmetrically distributed around the mounting support plate 3.

[0032] There are two limiting blocks 5, which are symmetrically distributed around the mounting support plate 3. The bottom of the mounting frame 6 is in contact with the top surface of the mounting support plate 3. This structure facilitates the installation and positioning of the mushroom bag. The mushroom bag can be placed inside the mounting frame 6. The limiting blocks 5 can limit the mounting frame 6 to prevent it from shifting during the punching process, ensuring the accuracy of the punching position and helping to improve the success rate of shiitake mushroom cultivation.

[0033] The number of mounting holes 10 is set to several, and the mounting holes 10 are evenly distributed around the perforated support plate 9. The mounting holes 10 penetrate the perforated support plate 9 and extend to the bottom.

[0034] The compaction plate 13 is located on top of the fixed base plate 1, and the bottom of the buffer rubber plate 14 is in contact with the top surface of the fixed base plate 1.

[0035] Two buffer plates 14 are provided, symmetrically distributed front and back around the compaction plate 13. By setting the compaction plate 13 at the top of the chip removal trough 15, the debris generated during the punching process can be discharged through the chip removal trough 15. The chip removal trough 15 keeps the inside of the equipment clean, prevents debris accumulation from affecting the normal operation of the equipment, and also prevents debris from mixing into the mushroom bag and affecting the cultivation of shiitake mushrooms. By setting the compaction plate 13 at the bottom of the punching support plate 9, the mushroom bag can be compacted after punching. This helps to make the substrate inside the mushroom bag more compact, providing a suitable growth environment for the growth of shiitake mushroom mycelium. The bottom of the buffer plates 14 at both ends of the compaction plate 13 is in contact with the top surface of the fixed base plate 1. The presence of the buffer plates 14 can protect the compaction plate 13 and the fixed base plate 1 on the one hand, and play a buffering role during the compaction process to avoid excessive compaction and damage to the mushroom bag.

[0036] The compaction plate 13 is located at the top of the chip discharge groove 15 and at the bottom of the perforated support plate 9.

[0037] The implementation principle of the perforation device for mushroom bags used in the cultivation of shiitake mushrooms in this application embodiment is as follows: Several installation holes 10 are set and evenly distributed around the perforation support plate 9, penetrating the plate. This evenly distributed distribution of installation holes 10 ensures uniform perforation, which is crucial for the growth of shiitake mycelium inside the mushroom bag. Multiple perforating needles 11 are inserted into the installation holes 10, allowing for simultaneous perforation of the mushroom bag, improving perforation efficiency. When the installation frame 6 is pulled out from the top of the limiting block 5 and the installation support plate 3, it facilitates the easy installation and disassembly of the cylinder 7, which has been used for a long time, from inside the installation support plate 3. When the perforating needles 11 are rotated out from inside the perforation support plate 9 and the installation holes 10, the numerous installation holes 10 distributed within the perforation support plate 9 allow for easy perforation according to the actual needs of the product. The flexible adjustment increases the flexibility of equipment use. By setting the compaction plate 13 at the top of the chip removal trough 15, the chips generated during the punching process can be discharged through the chip removal trough 15. The chip removal trough 15 can keep the inside of the equipment clean, prevent chip accumulation from affecting the normal operation of the equipment, and also prevent chips from mixing into the mushroom bags and affecting the cultivation of shiitake mushrooms. By setting the compaction plate 13 at the bottom of the punching support plate 9, the mushroom bags can be compacted after punching. This helps to make the substrate inside the mushroom bags more compact, providing a suitable growth environment for the growth of shiitake mushroom mycelium. The bottom of the buffer rubber plate 14 at both ends of the compaction plate 13 is in contact with the top surface of the fixed base plate 1. The presence of the buffer rubber plate 14 can protect the compaction plate 13 and the fixed base plate 1 on the one hand, and play a buffering role during the compaction process to avoid excessive compaction and damage to the mushroom bags.

[0038] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A device for perforating a bag for cultivating highland agaricus, characterized in that, The utility model relates to a fixed bottom plate (1), the top fixed connection of fixed bottom plate (1) has support column (2), the front fixed connection of support column (2) has installation support board (3), the left and right ends fixed connection of installation support board (3) has reinforcing cross board (4), the top fixed connection of installation support board (3) has limit stopper block (5), the inside joint of limit stopper block (5) has installation frame (6), the inside of installation support board (3) has air cylinder (7), the output fixed connection of air cylinder (7) has extension rod (8), the bottom joint of extension rod (8) has punch support board (9), the inside of punch support board (9) is seted up with installation hole (10), the inside screw thread connection of installation hole (10) has punch needle (11), the top fixed connection of fixed bottom plate (1) has rotary seat (12), the inside rotation of rotary seat (12) is connected with compacting plate (13), the front and rear ends fixed connection of compacting plate (13) has buffer rubber board (14), the inside of fixed bottom plate (1) is seted up with chip removal groove (15).

2. The device for perforating the bag for cultivating highland Lentinula edodes according to claim 1, wherein: The reinforcing cross board (4) is provided with two, and the two reinforcing cross boards (4) are symmetrically distributed left and right around the installation support board (3), and the reinforcing cross board (4) is fixedly connected to the left and right ends of the support column (2).

3. The device for perforating the bag for cultivating highland Lentinula edodes according to claim 1, wherein: the perforating means is a perforating roller having a plurality of perforating pins arranged on the outer surface of the roller, and the perforating roller is arranged to be rotated by the driving means. The bottom of the installation frame (6) is in contact with the top surface of the installation support board (3), and the limit stopper block (5) is provided with two, and the two limit stopper blocks (5) are symmetrically distributed around the installation support board (3).

4. The device for perforating the bag for cultivating highland Lentinula edodes according to claim 1, wherein: The installation hole (10) is provided with a plurality of, and the plurality of installation holes (10) are equidistantly distributed around the punch support board (9), and the installation hole (10) extends to the bottom through the punch support board (9) and the installation hole (10).

5. The device for perforating the bag for cultivating highland Lentinula edodes according to claim 1, wherein: the perforating means is a perforating roller having a plurality of perforating pins arranged on the outer surface of the roller, and the perforating roller is arranged to be rotated by the driving means. The compacting plate (13) is located on the top of the fixed bottom plate (1), and the bottom of the buffer rubber board (14) is in contact with the top surface of the fixed bottom plate (1).

6. The device for perforating the bag for cultivating highland Lentinula edodes according to claim 1, wherein: The buffer rubber board (14) is provided with two, and the two buffer rubber boards (14) are symmetrically distributed front and back around the compacting plate (13).

7. The device for perforating the bag for cultivating highland Lentinula edodes according to claim 1, wherein: the perforating means is a perforating roller having a plurality of perforating pins arranged on the outer surface of the roller. The compacting plate (13) is located on the top of the chip removal groove (15), and the compacting plate (13) is located on the bottom of the punch support board (9).

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