High-temperature and high-pressure corrugated metal sintered filter element

By introducing a heat-conducting ring and a condensation treatment component into the corrugated metal sintered filter element, the filter element temperature is regulated, and condensate is discharged by combining a guide plate and a collection plate, thus solving the condensation problem caused by temperature difference and improving the service life of the filter element and the durability of the equipment.

CN223988256UActive Publication Date: 2026-03-13JIANGSU XIONGKAI FILTRATION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

The corrugated sintered filter element made of metal can cause condensation due to the temperature difference between the inside and outside, which affects the filtration efficiency and performance, and may even corrode the filter element and shorten its service life.

Method used

A high-temperature and high-pressure corrugated metal sintered filter element was designed. Through a heat-conducting ring and a condensation treatment component, the temperature of the filter element is adjusted to be the same as or slightly higher than the temperature of the gas to be filtered. Combined with components such as a guide plate and a collecting plate, the generation of condensate is prevented and the condensate is discharged in a timely manner.

Benefits of technology

It effectively prevents the generation of condensate, reduces corrosion and wear of filter elements and equipment, and extends the service life of filter elements and the overall lifespan of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-temperature high-pressure corrugated metal sintered filter element, which relates to the technical field of sintered filter elements, and comprises a shell, a middle pipe for filtering and an outer sintered filter element are mounted on the inner wall of the shell, and a condensation treatment component is mounted on the inner wall of the shell. An inner sintering filter element is installed on the inner wall of the shell, the outer side surface of the inner sintering filter element makes contact with the inner wall of the middle pipe, the condensation treatment assembly comprises a filter element shell installed on the outer side surface of an outer sintering filter element, and a heat conduction ring used for conducting temperature is installed on the outer side surface of the filter element shell. A guide-in pipe is arranged on one side of the heat conduction ring and used for being connected with a heat conduction material. According to the utility model, the temperature adjusting medium is introduced to ensure that the temperature of the filter element is consistent with or slightly higher than the temperature of gas to be filtered, so that the problem of condensed water caused by temperature difference is fundamentally prevented.
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Description

Technical Field

[0001] This utility model relates to the field of sintered filter element technology, specifically a high-temperature and high-pressure corrugated metal sintered filter element. Background Technology

[0002] Corrugated metal sintered filter cartridges are a type of high-efficiency, durable filter element that is widely used in various industrial fields.

[0003] Metal materials have good thermal conductivity, and the temperature difference between the inside and outside of the filter element can easily lead to condensation, resulting in water accumulation inside or on the surface of the filter element. This can affect the filtration efficiency and performance of the filter element, and in some cases, the accumulated water can even cause corrosion, shortening its service life. Utility Model Content

[0004] This invention provides a high-temperature, high-pressure corrugated metal sintered filter element, which prevents condensation and reduces temperature fluctuations, thereby reducing corrosion and wear on the filter element and equipment, and extending the service life of the filter element and the overall lifespan of the equipment. It addresses the problem that the good thermal conductivity of metal materials can lead to condensation due to temperature differences between the inside and outside of the filter element, resulting in water accumulation inside or on the surface of the filter element. This can affect the filtration efficiency and performance of the filter element, and in some cases, the accumulated water can even corrode the filter element, shortening its service life.

[0005] To prevent condensation and reduce temperature fluctuations, thereby reducing corrosion and wear of the filter element and equipment, and thus extending the service life of the filter element and the overall lifespan of the equipment, this utility model provides the following technical solution: A high-temperature, high-pressure corrugated metal sintered filter element, comprising a shell, a central tube for filtration and an outer sintered filter element installed on the inner wall of the shell, and a condensation treatment assembly installed on the inner wall of the shell, wherein: an inner sintered filter element is installed on the inner wall of the shell, and the outer surface of the inner sintered filter element is in contact with the inner wall of the central tube; the condensation treatment assembly includes a filter element shell installed on the outer surface of the outer sintered filter element, a heat-conducting ring for conducting temperature is installed on the outer surface of the filter element shell, an inlet pipe is provided on one side of the heat-conducting ring, the inlet pipe is used to connect a heat-conducting material, a guide plate is installed on the inner wall of the filter element shell, a collecting plate is installed at the bottom of the guide plate, an outlet pipe is installed on the bottom surface of the filter element shell, a bend is installed at the lower part of the outlet pipe, and a drain pipe is installed at the lower part of the bend.

[0006] As a preferred embodiment of this utility model, the inner wall of the outer shell is fixedly connected to both ends of the inner sintered filter element, the inner wall of the inner sintered filter element corresponds to the outer surface of the middle tube, the middle tube is used to connect the inner sintered filter element, and both ends of the outer sintered filter element are fixedly connected to both ends of the inner wall of the outer shell.

[0007] As a preferred embodiment of this utility model, the two ends of the filter element shell are fixedly connected to the two ends of the inner wall of the shell. There are several heat-conducting rings, which are equidistantly fixedly installed on the outer surface of the filter element shell. The heat-conducting rings are used to increase the temperature conduction surface area of ​​the filter element shell. Each heat-conducting ring has several round holes on one side to facilitate temperature conduction. One side of the inlet pipe is fixedly connected to one side of the shell, and the inner wall of the inlet pipe is connected to the space between the shell and the filter element shell.

[0008] As a preferred embodiment of this utility model, there are several collecting plates, the bottom surfaces of the several collecting plates are fixedly connected to the bottom surface of the inner wall of the outer shell, and the lower parts of the several guide plates are fixedly connected to one side of a collecting plate.

[0009] As a preferred embodiment of this utility model, the collecting plate is used to collect the water condensed on the guide plate to the surface, the top surface of the collecting plate is inclined, and the bottom surface of the collecting plate is fixedly connected to the bottom surface of the outer shell.

[0010] As a preferred embodiment of this utility model, the middle part of the collecting plate is fixedly connected to the top end of the outlet pipe, the inner wall of the outlet pipe corresponds to and fits the top surface of the collecting plate, and the lowest end of the bend is fixedly connected to the top end of the drainage pipe.

[0011] As a preferred embodiment of this utility model, the inner wall of the drainage pipe is in communication with the inner wall of the bend, and the inner wall of the bend is in communication with the inner wall of the outlet pipe. The drainage pipe is used to drain the water collected at the bottom of the inner wall of the bend.

[0012] Compared with the prior art, this utility model provides a high-temperature and high-pressure corrugated metal sintered filter element, which has the following beneficial effects:

[0013] This high-temperature, high-pressure corrugated sintered metal filter element ensures that its temperature is consistent with or slightly higher than that of the gas being filtered by introducing a temperature regulating medium, fundamentally preventing condensation problems caused by temperature differences. Components such as baffles and collecting plates serve as auxiliary measures to ensure effective drainage of condensate even under extreme conditions, extending the overall service life of the filter element. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the external structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0016] Figure 3 This is an exploded view of the internal structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the internal connecting components of the outer shell of this utility model;

[0018] Figure 5 This utility model provides Figure 4 Enlarged schematic diagram of part A in the middle.

[0019] In the diagram: 1. Outer shell; 2. Inner sintered filter element; 3. Middle tube; 4. Outer sintered filter element; 5. Condensation treatment assembly; 50. Filter element outer shell; 51. Heat-conducting ring; 52. Inlet pipe; 53. Guide plate; 54. Collecting plate; 55. Outlet pipe; 56. Bend; 57. Drain pipe. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0021] Please see Figures 1-2 This utility model discloses a high-temperature and high-pressure corrugated metal sintered filter element, including a shell 1. A middle tube 3 for filtration and an outer sintered filter element 4 are installed on the inner wall of the shell 1. A condensation treatment assembly 5 is installed on the inner wall of the shell 1. An inner sintered filter element 2 is installed on the inner wall of the shell 1, and the outer surface of the inner sintered filter element 2 is in contact with the inner wall of the middle tube 3. The condensation treatment assembly 5 includes a filter element shell 50 installed on the outer surface of the outer sintered filter element 4. A heat-conducting ring 51 for conducting temperature is installed on the outer surface of the filter element shell 50. An inlet pipe 52 is provided on one side of the heat-conducting ring 51 for connecting a heat-conducting material. A guide plate 53 is installed on the inner wall of the filter element shell 50. A collecting plate 54 is installed at the bottom of the guide plate 53. An outlet pipe 55 is installed on the bottom surface of the filter element shell 50. A bend pipe 56 is installed at the lower part of the outlet pipe 55. A drain pipe 57 is installed at the lower part of the bend pipe 56.

[0022] The inner wall of the outer shell 1 is fixedly connected to both ends of the inner sintered filter element 2. The inner wall of the inner sintered filter element 2 corresponds to the outer surface of the middle tube 3. The middle tube 3 is used to connect the inner sintered filter element 2. The two ends of the outer sintered filter element 4 are fixedly connected to both ends of the inner wall of the outer shell 1.

[0023] The two ends of the filter element housing 50 are fixedly connected to the two ends of the inner wall of the housing 1. There are several heat conduction rings 51, which are fixedly installed at equal intervals on the outer surface of the filter element housing 50. The heat conduction rings 51 are used to increase the temperature conduction surface area of ​​the filter element housing 50. Each heat conduction ring 51 has several round holes on one side to facilitate temperature conduction. One side of the inlet pipe 52 is fixedly connected to one side of the housing 1. The inner wall of the inlet pipe 52 is connected to the space between the housing 1 and the filter element housing 50.

[0024] Install the high-temperature, high-pressure corrugated sintered metal filter element into the designated position, ensuring all connections are properly sealed to prevent gas leakage. Connect the temperature regulating medium, such as a heating liquid or gas, through the inlet pipe 52 to prepare for temperature regulation of the filter element. Example 2

[0025] Based on the above embodiment 1, please refer to Figures 3-5 There are several collecting plates 54, and the bottom surfaces of several collecting plates 54 are fixedly connected to the bottom surface of the inner wall of the outer shell 1. The lower parts of several guide plates 53 are fixedly connected to one side of a collecting plate 54.

[0026] The collecting plate 54 is used to collect the water condensed on the guide plate 53 to the surface. The top surface of the collecting plate 54 is inclined, and the bottom surface of the collecting plate 54 is fixedly connected to the bottom surface of the outer shell 1.

[0027] The middle part of the collecting plate 54 is fixedly connected to the top of the outlet tube 55, the inner wall of the outlet tube 55 corresponds to and fits the top surface of the collecting plate 54, and the lowest end of the bend 56 is fixedly connected to the top of the drain tube 57.

[0028] The inner wall of the drain pipe 57 is connected to the inner wall of the bend pipe 56, and the inner wall of the bend pipe 56 is connected to the inner wall of the outlet pipe 55. The drain pipe 57 is used to drain the water collected on the bottom surface of the inner wall of the bend pipe 56.

[0029] After the temperature stabilizes, the filtration system is activated, allowing the gas to be filtered to enter the inner sintered filter element 2 through the central pipe 3, and then pass through the outer sintered filter element 4 for filtration. The filtered gas continues to flow, while impurities are captured by the filter elements. Although the primary design purpose is to prevent condensation through temperature regulation, components such as the guide plate 53 and the collecting plate 54 are still present as auxiliary measures. If a small amount of condensate is generated due to extreme conditions or operational errors, the condensate will be guided by the guide plate 53 to the collecting plate 54 and safely discharged through the outlet pipe 55, the bend pipe 56, and the drain pipe 57.

[0030] The working principle and usage process of this utility model are as follows: The high-temperature, high-pressure corrugated metal sintered filter element is installed in the predetermined position, ensuring all connections are well-sealed to prevent gas leakage. A temperature regulating medium, such as a heating liquid or gas, is connected through the inlet pipe 52 to prepare for temperature regulation of the filter element.

[0031] Temperature regulation: Activate the temperature regulation system to introduce the heating medium into the space between the filter element housing 50 and the housing 1 through the inlet pipe 52, and to evenly conduct it to all parts of the filter element through the heat-conducting ring 51. Adjust the flow rate and temperature of the heating medium to ensure that the temperature of the filter element is consistent with or slightly higher than the temperature of the gas to be filtered, thereby preventing condensation caused by temperature difference.

[0032] Filtration Operation: After the temperature stabilizes, start the filtration system, allowing the gas to be filtered to enter the inner sintered filter element 2 through the central pipe 3, and then pass through the outer sintered filter element 4 for filtration. The filtered gas continues to flow, while impurities are captured by the filter elements.

[0033] Condensation Prevention and Drainage: Although the primary design objective is to prevent condensation through temperature regulation, components such as the baffle plate 53 and the collecting plate 54 serve as supplementary measures. If a small amount of condensate is generated due to extreme conditions or operational errors, the condensate will be guided by the baffle plate 53 to the collecting plate 54 and safely drained through the outlet pipe 55, the bend pipe 56, and the drain pipe 57.

Claims

1. A high-temperature and high-pressure corrugated metal sintered filter element, comprising a shell (1), the inner wall of the shell (1) is provided with a middle pipe (3) for filtering and an outer sintered filter element (4), characterized in that: The inner wall of the shell (1) is provided with a condensation treatment assembly (5), wherein: The inner wall of the shell (1) is provided with an inner sintered filter element (2), and the outer surface of the inner sintered filter element (2) is in contact with the inner wall of the middle pipe (3); The condensation treatment assembly (5) comprises a filter element shell (50) mounted on the outer surface of the outer sintered filter element (4), and the outer surface of the filter element shell (50) is provided with a heat conduction ring (51) for conducting temperature, one side of the heat conduction ring (51) is provided with a guide pipe (52) for connecting the temperature conducting material, the inner wall of the filter element shell (50) is provided with a flow guide plate (53), the bottom of the flow guide plate (53) is provided with a collection plate (54), the bottom surface of the filter element shell (50) is provided with a guide pipe (55), the lower part of the guide pipe (55) is provided with a bend pipe (56), and the lower part of the bend pipe (56) is provided with a drainage pipe (57).

2. The high temperature, high pressure corrugated metal sintered filter element of claim 1, wherein: The inner wall of the shell (1) is fixedly connected with both ends of the inner sintered filter element (2), the inner wall of the inner sintered filter element (2) corresponds to the outer surface of the middle pipe (3), the middle pipe (3) is used for connecting the inner sintered filter element (2), and the two ends of the outer sintered filter element (4) are fixedly connected with the two ends of the inner wall of the shell (1).

3. The high temperature, high pressure corrugated metal sintered filter element of claim 2, wherein: The two ends of the filter element shell (50) are fixedly connected with the two ends of the inner wall of the shell (1), the heat conduction ring (51) is provided with a plurality of heat conduction rings (51) which are fixedly installed on the outer surface of the filter element shell (50) at equal intervals, the heat conduction ring (51) is used for increasing the temperature conduction surface area of the filter element shell (50), and a plurality of round holes are formed in one side of each heat conduction ring (51) for dredging temperature conduction, one side of the guide pipe (52) is fixedly connected with one side of the shell (1), and the inner wall of the guide pipe (52) is communicated with the space between the shell (1) and the filter element shell (50).

4. The high temperature, high pressure corrugated metal sintered filter element of claim 2, wherein: The collection plate (54) is provided with a plurality of collection plates (54), the bottom surface of the plurality of collection plates (54) is fixedly connected with the bottom surface of the inner wall of the shell (1), and the lower part of the plurality of flow guide plates (53) is fixedly connected with one side of one collection plate (54).

5. The high temperature, high pressure corrugated metal sintered filter element of claim 1, wherein: The collection plate (54) is used for collecting the condensed water on the flow guide plate (53) and the surface, the top surface of the collection plate (54) is inclined, and the bottom surface of the collection plate (54) is fixedly connected with the bottom surface of the shell (1).

6. A high temperature, high pressure corrugated metal sintered filter element according to claim 5, characterized in that: The middle part of the collection plate (54) is fixedly connected with the top end of the guide pipe (55), the inner wall of the guide pipe (55) corresponds to and cooperates with the top surface of the collection plate (54), the lowest end of the bend pipe (56) is fixedly connected with the top end of the drainage pipe (57).

7. The high temperature, high pressure corrugated metal sintered filter element of claim 5, wherein: The inner wall of the drainage pipe (57) is penetrated with the inner wall of the bend pipe (56), the inner wall of the bend pipe (56) is penetrated with the inner wall of the guide pipe (55), and the drainage pipe (57) is used for draining the water collected on the inner wall of the bend pipe (56).