Production and processing heating device for polymer modified foamed asphalt
By designing a stirring and scraping mechanism inside the outer tank, the problem of asphalt sedimentation in the production of polymer-modified foamed asphalt was solved, achieving thorough stirring and heating, and improving processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-03-13
AI Technical Summary
Existing polymer-modified foamed asphalt production and processing heating devices cannot fully stir the asphalt, causing it to easily settle at the bottom of the tank and affecting processing efficiency.
A heating device was designed, comprising an outer tank, an inner tank, a mixing mechanism, and a scraping mechanism. The device uses a rotating shaft to drive the mixing plate and scraping plate to fully mix the asphalt and scrape off the residue. Combined with the heating mechanism, the asphalt is effectively heated.
It achieves thorough mixing and heating of asphalt, improves processing efficiency, avoids residue adhesion affecting production, and enhances the practicality and versatility of the equipment.
Smart Images

Figure CN223988442U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of asphalt production and processing equipment, and in particular to a heating device for the production and processing of polymer-modified foamed asphalt. Background Technology
[0002] Polymer-modified foamed asphalt is produced by modifying high-molecular-weight polymers (such as SBS and PE) into high-temperature asphalt, thereby improving its performance. When water droplets are added to the modified asphalt at high temperatures, vapor bubbles form, creating a chain reaction that significantly enhances its bonding properties. This material exhibits strong cohesion and good stability, making it suitable for long-term storage and cold compaction. Polymer-modified foamed asphalt is widely used in the construction and maintenance of various road surfaces, such as highways, urban expressways, airport runways, and parking lots. By mixing it with other road materials, it can better meet the needs of different road sections and working conditions.
[0003] However, existing heating devices for the production and processing of polymer-modified foamed asphalt cannot adequately stir the asphalt during the heating process, causing the asphalt to easily settle at the bottom of the tank, which affects the stirring and processing efficiency of the asphalt. Utility Model Content
[0004] The main purpose of this invention is to provide a heating device for the production and processing of polymer-modified foamed asphalt, which can effectively solve the problem of insufficient asphalt mixing.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A heating device for the production and processing of polymer-modified foamed asphalt includes an outer tank. Supporting mechanisms are symmetrically fixedly connected to the left and right ends of the outer surface of the outer tank. A motor is fixedly installed in the middle of the right end of the outer surface of the outer tank. A feeding pipe is fixedly connected to the upper left side of the outer surface of the outer tank. Several discharging components are fixedly connected at intervals to the lower part of the outer surface of the outer tank. An inner tank is fixedly connected to the middle of the inner cavity of the outer tank. A heating mechanism is fixedly installed in the gap between the outer surface of the inner tank and the inner surface of the outer tank. A rotating shaft is rotatably connected to the middle of the inner cavity of the outer tank. The right end of the outer surface of the rotating shaft is fixedly connected to the left output end of the motor. Several stirring mechanisms are fixedly connected at intervals to the outer surface of the rotating shaft. Each stirring mechanism is fixedly connected to a connecting component. Several scraping mechanisms are fixedly connected in a circular array on the side of each pair of connecting components that are close to each other.
[0007] Preferably, the support mechanism includes a support frame, an arc-shaped base is fixedly connected to the upper part of the outer surface of the support frame, an annular sleeve is fixedly connected to the upper part of the outer surface of the arc-shaped base, and the inner surface of the annular sleeve is fixedly connected to an outer surface of the outer tank.
[0008] Preferably, the discharge assembly includes a discharge pipe, and a leak-proof plug is slidably connected to the lower part of the inner cavity of the discharge pipe.
[0009] Preferably, the stirring mechanism includes a fixed sleeve, on which a plurality of stirring plates are fixedly connected in a ring array on the outer surface of the fixed sleeve, and the inner surface of the fixed sleeve is fixedly connected to the outer surface of the rotating shaft.
[0010] Preferably, the connecting assembly includes several connecting plates, and each pair of connecting plates has an arc-shaped plate fixedly connected to one side of each other on its outer surface, and the connecting plates are respectively fixedly connected to the corresponding stirring plates.
[0011] Preferably, the scraping mechanism includes a transmission plate, and a scraper is fixedly connected to the middle of the side of the outer surface of the transmission plate away from the rotation axis. The left and right sides of the outer surface of the transmission plate are respectively fixedly connected to the outer surfaces of two adjacent arc-shaped plates.
[0012] Preferably, the heating mechanism includes a heating tube, and a plurality of mounting kits are spaced apart on the outer surface of the heating tube, and the outer surfaces of the plurality of mounting kits are fixedly connected to an inner surface of the outer tank and an outer surface of the inner tank.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] This invention provides stable support for the outer tank via a support mechanism, facilitates the discharge of asphalt via a discharge assembly, and heats the asphalt within the inner tank via a heating mechanism, thus improving the device's practicality. A stirring mechanism facilitates the mixing of the asphalt, and a connecting assembly allows for the connection of several scraping mechanisms. These scraping mechanisms not only thoroughly mix the asphalt but also scrape off residue adhering to the inner tank wall, enhancing the device's practicality and versatility.
[0015] This invention connects several arc-shaped plates to corresponding mixing plates, so that when the mixing plates rotate, they can drive the adjacent transmission plates to rotate synchronously. At the same time, the mixing plates and scraper plates begin to fully mix the asphalt in the inner cavity of the tank. Furthermore, since the mixing plates and scraper plates are in contact with the inner wall of the tank during rotation, the asphalt residue remaining on the inner wall of the tank can be scraped off in time, avoiding the impact of residue adhering to the inner wall of the tank on the asphalt production efficiency, thus improving the practicality and versatility of the device. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the support mechanism structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the discharge assembly and stirring mechanism of this utility model;
[0019] Figure 4 This is a schematic diagram of the connecting component and scraping mechanism of this utility model;
[0020] Figure 5 This is a schematic diagram of the heating mechanism structure of this utility model;
[0021] In the diagram: 1. Outer tank; 2. Support mechanism; 21. Support frame; 22. Arc-shaped bottom support; 23. Annular sleeve; 3. Motor; 4. Feeding pipe; 5. Discharge assembly; 51. Discharge pipe; 52. Leak-proof plug; 6. Inner tank; 7. Heating mechanism; 71. Heating element; 72. Mounting kit; 8. Rotating shaft; 9. Stirring mechanism; 91. Fixing sleeve; 92. Stirring plate; 10. Connecting assembly; 101. Connecting plate; 102. Arc-shaped plate; 11. Scraping mechanism; 111. Transmission plate; 112. Scraping plate. Detailed Implementation
[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] like Figure 1As shown, a heating device for the production and processing of polymer-modified foamed asphalt includes an outer tank 1. Support mechanisms 2 are symmetrically fixed to the left and right ends of the outer surface of the outer tank 1, providing stable support. A motor 3 is installed and fixed in the middle of the right end of the outer surface of the outer tank 1. A feeding pipe 4 is fixedly connected to the upper left side of the outer surface of the outer tank 1. Several discharge components 5 are fixedly and spaced apart on the lower part of the outer surface of the outer tank 1, facilitating the discharge of asphalt. An inner tank 6 is fixedly connected to the middle of the inner cavity of the outer tank 1. A heating mechanism 7 is installed and fixed in the gap between the outer surface of the inner tank 6 and the inner surface of the outer tank 1, enabling convenient... For heating the asphalt inside the inner tank 6, a rotating shaft 8 is rotatably connected to the middle of the inner cavity of the outer tank 1. The right end of the outer surface of the rotating shaft 8 is fixedly connected to the left output end of the motor 3. Several stirring mechanisms 9 are fixedly connected at intervals on the outer surface of the rotating shaft 8, which can facilitate the stirring of the asphalt. Several stirring mechanisms 9 are fixedly connected to the outside of the external connecting components 9, which can facilitate the connection of several scraping mechanisms 11. Several scraping mechanisms 11 are fixedly connected in a ring array on the side of each pair of connecting components 10 that are close to each other, which can achieve the function of fully stirring the asphalt and scraping off the residue adhering to the inner wall of the inner tank 6.
[0024] To achieve the goal of providing stable support for the external tank 1, please refer to... Figure 2 The support mechanism 2 includes a support frame 21. An arc-shaped base 22 is fixedly connected to the upper part of the outer surface of the support frame 21, which can connect and support the annular shell 23. The annular shell 23 is fixedly connected to the upper part of the outer surface of the arc-shaped base 22, and the inner surface of the annular shell 23 is fixedly connected to the outer surface of the outer tank 1.
[0025] For the purpose of facilitating the discharge of asphalt, please refer to... Figure 3 The discharge assembly 5 includes a discharge pipe 51, and a leak-proof plug 52 is slidably connected to the lower part of the inner cavity of the discharge pipe 51, which can prevent the asphalt in the inner cavity of the inner tank 6 from leaking to the outside.
[0026] To facilitate the mixing of asphalt, please refer to... Figure 3 The stirring mechanism 9 includes a fixed sleeve 91, and a plurality of stirring plates 92 are fixedly connected to the outer surface of the fixed sleeve 91 in a ring array. The inner surface of the fixed sleeve 91 is fixedly connected to the outer surface of the rotating shaft 8.
[0027] When motor 3 starts to drive, the left output end of motor 3 will drive the rotating shaft 8 to rotate, thereby driving several mixing plates 92 to fully mix the asphalt inside the inner tank 6.
[0028] For the purpose of facilitating the connection of several scraping mechanisms 11, see [reference needed]. Figure 4The connecting assembly 10 includes several connecting plates 101. Each pair of connecting plates 101 has an arc-shaped plate 102 fixedly connected to one side of each other on its outer surface. This can connect and fix adjacent transmission plates 111. The connecting plates 101 are also fixedly connected to the corresponding stirring plates 92.
[0029] To achieve thorough mixing of the asphalt while simultaneously scraping off residue adhering to the inner wall of the inner tank 6, please refer to... Figure 4 The scraping mechanism 11 includes a transmission plate 111. A scraper plate 112 is fixedly connected to the middle of the side of the outer surface of the transmission plate 111 away from the rotating shaft 8. The left and right sides of the outer surface of the transmission plate 111 are respectively fixedly connected to the outer surfaces of two adjacent arc-shaped plates 102.
[0030] During the mixing and processing of the asphalt inside the inner tank 6, several mixing plates 92 will mix the asphalt inside the inner tank 6, and several scraper plates 112 will also mix it under the connection of the transmission plate 111 and the corresponding arc plate 102. The outer surfaces of the mixing plates 92 and the scraper plates 112 are in contact with the inner wall of the inner tank 6. Therefore, the rotating mixing plates 92 and the scraper plates 112 can scrape off the asphalt residue adsorbed on the inner wall of the inner tank 6 in a timely manner.
[0031] To facilitate the heating of the asphalt inside the inner tank 6, please refer to... Figure 5 The heating mechanism 7 includes a heating tube 71. Several mounting kits 72 are spaced apart on the outer surface of the heating tube 71 to facilitate the installation and fixing of the heating tube 71 in the gap between the inner surface of the outer tank 1 and the outer surface of the inner tank 6. The outer surfaces of the several mounting kits 72 are fixedly connected to the inner surface of the outer tank 1 and the outer surface of the inner tank 6.
[0032] It should be noted that the model of motor 3 in this utility model is yzs132s2-2, the model of heating tube 71 is oyt002, and the specific installation method, circuit connection method and control method of motor 3 and heating tube 71 are all conventional designs, which will not be described in detail in this utility model.
[0033] The working principle of this utility model is as follows: First, the heating tube 71 is driven to start heating, thereby heating the inner tank 6. After the asphalt is put into the inner cavity of the inner tank 6 through the feeding pipe 4, the power supply of the drive motor 3 is turned on, so that it drives several stirring plates 92 to start rotating through the rotating shaft 8, thereby fully stirring the asphalt in the inner cavity of the inner tank 6. At the same time, through the connection of several transmission plates 111 and scraper plates 112 with the corresponding arc plate 102, the scraper plates 112 and the stirring plates 92 can simultaneously and fully stir the asphalt in the inner cavity of the inner tank 6. Meanwhile, since the stirring plates 92 and the scraper plates 112 are all in contact with the inner wall of the inner tank 6, the stirring plates 92 and the scraper plates 112 can scrape off the residue remaining on the inner wall of the inner tank 6 in a timely manner during the rotation.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A production processing heating device for polymer modified bitumen foams comprising an outer tank body one (1) characterized in that: The outer tank body (1) outer surface left end and right end symmetrical fixed connection has support mechanism (2), outer tank body (1) outer surface right end middle part is fixedly connected with motor (3), the outer tank body (1) outer surface upper left side fixedly connected with feeding pipe (4), the outer tank body (1) outer surface lower part interval distribution fixedly connected with several row material assembly (5), the outer tank body (1) inner cavity middle part fixedly connected with inner tank body (6), the gap between the outer tank body (1) inner surface and the outer tank body (6) outside is installed and fixed with heating mechanism (7), the outer tank body (1) inner cavity middle part is rotatably connected with rotating shaft (8), the rotating shaft (8) outer surface right end is fixedly connected with motor (3) left part output end, the rotating shaft (8) outer surface interval distribution fixedly connected with several stirring mechanism (9), several stirring mechanism (9) outside are all fixedly connected with connecting assembly (10), several connecting assembly (10) are all fixedly connected with several scraping mechanism (11) on the side of mutual approach between two two.
2. A heating device for the production and processing of polymer-modified bitumen foams according to claim 1, characterized in that: The support mechanism (2) includes a support frame (21), the support frame (21) outer surface upper part is fixedly connected with arc-shaped bottom support (22), the arc-shaped bottom support (22) outer surface upper part is fixedly connected with annular sleeve (23), and the annular sleeve (23) inner surface is fixedly connected with the outer tank body (1) outer surface.
3. A heating device for the production and processing of polymer-modified bitumen foams according to claim 1, characterized in that: The row material assembly (5) includes a row material pipe (51), and the row material pipe (51) inner cavity lower part is slidably connected with a leak stopper (52).
4. A heating device for the production and processing of polymer-modified bituminous foams according to claim 1, characterized in that: The stirring mechanism (9) includes a fixed sleeve (91), a plurality of stirring plates (92) are fixedly connected in an annular array on the outer surface of the fixed sleeve (91), and the inner surface of the fixed sleeve (91) is fixedly connected with the outer surface of the rotating shaft (8).
5. A heating device for the production and processing of polymer-modified bituminous foams according to claim 4, characterized in that: The connecting assembly (10) includes a plurality of connecting plates (101), and each of the connecting plates (101) is fixedly connected with an arc-shaped plate (102) on the side of mutual approach between two two.
6. A heating device for the production and processing of polymer-modified bitumen foams according to claim 5, characterized in that: The scraping mechanism (11) includes a transmission plate (111), a scraping plate (112) is fixedly connected to the middle part of the side of the transmission plate (111) away from the rotating shaft (8), and the left and right sides of the transmission plate (111) are fixedly connected with the outer surfaces of two adjacent arc-shaped plates (102).
7. A heating device for the production and processing of polymer-modified bitumen foams according to claim 1, characterized in that: The heating mechanism (7) includes a heating tube (71), a plurality of mounting sleeves (72) are arranged in an interval on the outer surface of the heating tube (71), and the outer surfaces of the mounting sleeves (72) are fixedly connected with the inner surface of the outer tank body (1) and the outer surface of the inner tank body (6).