Packaging equipment capable of automatically sorting empty boxes

By introducing high-definition cameras and vacuum suction cups into the packaging equipment, along with steering and lifting mechanisms, empty boxes can be automatically identified and sorted, solving the problems of low efficiency and safety hazards of traditional equipment, and achieving efficient and stable empty box processing.

CN223988778UActive Publication Date: 2026-03-13YANCHENG DAHE PACKAGING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Traditional sorting equipment is inefficient and disrupts normal operations when sorting empty boxes, and falling empty boxes pose a safety hazard.

Method used

The packaging equipment adopts a T-shaped structure, which combines high-definition camera monitoring, a steering mechanism, a lifting mechanism and a vacuum suction cup to automatically identify and sort empty boxes, and then pick them up and transfer them to the second conveyor belt device via the vacuum suction cup.

Benefits of technology

It achieves efficient and stable empty box sorting, improves sorting efficiency, and avoids the safety hazards of empty boxes falling.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223988778U_ABST
    Figure CN223988778U_ABST
Patent Text Reader

Abstract

The utility model discloses packaging equipment capable of automatically sorting empty boxes, which comprises a working table, the working table is of a T-shaped structure, supporting legs are installed at the bottom of the working table, and a first conveying belt device, a second conveying belt device and a steering mechanism are installed at the top of the working table. The first conveying belt device and the second conveying belt device are arranged in a T shape, and the steering mechanism is located between the first conveying belt device and the second conveying belt device. Compared with the prior art, the packaging box conveying device has the advantages that the first conveying belt device is used for conveying packaging boxes, the high-definition camera is used for monitoring whether the packaging boxes are empty or not, and after the empty boxes are detected, the steering mechanism is matched with the lifting mechanism and the vacuum suction cup to convey the empty boxes to the second conveying belt device; empty packaging boxes are conveyed away through the second conveying belt device, the whole structure of the device is simple, and the sorting efficiency and stability are very high.
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Description

Technical Field

[0001] This utility model relates to the field of packaging and sorting technology, and in particular to a packaging device that can automatically sort empty boxes. Background Technology

[0002] Packaging equipment refers to equipment capable of completing all or part of the product and commodity packaging process. The packaging process includes major steps such as filling, wrapping, and sealing, as well as related pre- and post-packaging processes such as cleaning, stacking, and unpacking. In addition, packaging also includes processes such as measurement or stamping on the packaging. Using mechanized packaging can improve productivity, reduce labor intensity, meet the needs of large-scale production, and satisfy hygiene requirements.

[0003] During the packaging process, some empty boxes may be left unpackaged. Therefore, empty boxes need to be sorted on the production line. Traditional sorting equipment uses high-definition cameras to obtain information about the contents of the packaging boxes and then uses compressed air to blow the empty boxes off the production line. However, in actual use, falling empty boxes can affect normal operation and have certain shortcomings. To address this, we propose a packaging equipment that can automatically sort empty boxes. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a packaging device that can automatically sort empty boxes.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A packaging device for automatically sorting empty boxes includes a workbench with a T-shaped structure. Support legs are mounted on the bottom of the workbench, and a first conveyor belt device, a second conveyor belt device, and a turning mechanism are mounted on the top of the workbench. The first and second conveyor belt devices are arranged in a T-shape, and the turning mechanism is located between the first and second conveyor belt devices. A support frame is fixed to the first conveyor belt device, and a high-definition camera is mounted on the inner top of the support frame. A lifting mechanism is mounted on the top of the turning mechanism, and a vacuum suction cup is mounted on the bottom of the lifting mechanism.

[0007] Preferably, the steering mechanism includes a first housing fixed on the workbench, a first motor mounted on the side of the first housing, the output shaft of the first motor inserted into the interior of the first housing and connected to a first bevel gear, a rotating shaft rotatably connected inside the first housing, a second bevel gear fixedly sleeved on the rotating shaft, the top of the rotating shaft penetrating the first housing and connected to a turntable, and a movable frame fixed to the top of the turntable.

[0008] Preferably, the first bevel gear and the second bevel gear are meshing transmissions, and the lifting mechanism is mounted on the movable frame.

[0009] Preferably, the lifting mechanism includes a second housing fixed to a movable frame, a threaded sleeve rotatably connected inside the second housing, a third bevel gear fixedly sleeved on the threaded sleeve, a threaded post threadedly connected to the threaded sleeve, a movable plate fixed to the bottom of the threaded post, a guide shaft fixed to one end of the top of the movable plate, the guide shaft passing through the movable frame and rotatably connected thereto, a second motor mounted on the side of the second housing, and the output shaft of the second motor inserted into the interior of the second housing and connected to a fourth bevel gear.

[0010] Preferably, the third bevel gear and the fourth bevel gear are meshed, and the vacuum suction cup is fixed to the bottom of the movable plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This invention uses a first conveyor belt to transport packaging boxes and a high-definition camera to monitor whether the packaging boxes are empty. Once an empty box is detected, a turning mechanism, a lifting mechanism, and a vacuum suction cup are used to transport the empty box to a second conveyor belt, which then removes the empty packaging box. The overall structure of the device is simple, and the sorting efficiency and stability are very high. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a packaging device that can automatically sort empty boxes according to the present invention;

[0014] Figure 2 for Figure 1 A cross-sectional view of the steering mechanism;

[0015] Figure 3 For this Figure 1 A cross-sectional view of the lifting mechanism.

[0016] In the diagram: 1. Workbench, 2. Support leg, 3. First conveyor belt device, 4. Second conveyor belt device, 5. Support frame, 6. High-definition camera, 7. Steering mechanism, 71. First housing, 72. First motor, 73. First bevel gear, 74. Rotating shaft, 75. Second bevel gear, 76. Turntable, 77. Movable frame, 8. Lifting mechanism, 81. Second housing, 82. Threaded sleeve, 83. Third bevel gear, 84. Threaded column, 85. Movable plate, 86. Guide shaft, 87. Second motor, 88. Fourth bevel gear, 9. Vacuum suction cup. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] Reference Figure 1-3 A packaging device for automatically sorting empty boxes includes a workbench 1, which has a T-shaped structure. Support legs 2 are installed at the bottom of the workbench 1. A first conveyor belt device 3, a second conveyor belt device 4, and a turning mechanism 7 are installed at the top of the workbench 1. The first conveyor belt device 3 and the second conveyor belt device 4 are arranged in a T-shape. The turning mechanism 7 is located between the first conveyor belt device 3 and the second conveyor belt device 4. A support frame 5 is fixed on the first conveyor belt device 3. A high-definition camera 6 is installed on the inner top of the support frame 5. A lifting mechanism 8 is installed on the top of the turning mechanism 7. A vacuum suction cup 9 is installed at the bottom of the lifting mechanism 8.

[0019] In one embodiment, the steering mechanism 7 includes a first housing 71 fixed on the worktable 1. A first motor 72 is mounted on the side of the first housing 71. The output shaft of the first motor 72 is inserted into the interior of the first housing 71 and connected to a first bevel gear 73. A rotating shaft 74 is rotatably connected inside the first housing 71. A second bevel gear 75 is fixedly sleeved on the rotating shaft 74. The top of the rotating shaft 74 passes through the first housing 71 and is connected to a turntable 76. A movable frame 77 is fixed to the top of the turntable 76. The first bevel gear 73 and the second bevel gear 75 are meshed and driven. A lifting mechanism 8 is mounted on the movable frame 77. The lifting mechanism 8 includes a second housing 81 fixed on the movable frame 77. A threaded sleeve 82 is rotatably connected inside the second housing 81. A third bevel gear 83 is fixedly sleeved on the threaded sleeve 82. The threaded sleeve 82 is connected to the third bevel gear 83 by a threaded sleeve. A threaded post 84 is connected, and a movable plate 85 is fixed to the bottom of the threaded post 84. A guide shaft 86 is fixed to one end of the top of the movable plate 85. The guide shaft 86 passes through the movable frame 77 and is rotatably connected to it. A second motor 87 is installed on the side of the second housing 81. The output shaft of the second motor 87 is inserted into the interior of the second housing 81 and connected to a fourth bevel gear 88. The third bevel gear 83 and the fourth bevel gear 88 are meshed and driven. A vacuum suction cup 9 is fixed to the bottom of the movable plate 85. The packaging box is transported by a first conveyor belt device. A high-definition camera monitors whether the packaging box is empty. After detecting an empty box, the empty box is transported to the second conveyor belt device through a turning mechanism, a lifting mechanism, and a vacuum suction cup. The empty packaging box is then transported away by the second conveyor belt device. The overall structure of the device is simple, and the sorting efficiency and stability are very high.

[0020] In use, the device is connected to a power source, and the first conveyor belt device 3, the second conveyor belt device 4, and the high-definition camera 6 are started. The first conveyor belt device 3 transports the packaging boxes. During transportation, the high-definition camera 6 monitors the packaging boxes in real time. When an empty packaging box is detected, the first motor 72 and the second motor 87 are started. The output shaft of the first motor 72 drives the first bevel gear 73 to rotate. The first bevel gear 73 drives the rotating shaft 74 to rotate through meshing with the second bevel gear 75. The rotating shaft 74 drives the turntable 76 to rotate. The turntable 76 drives the movable frame 77. The movable frame 77 drives the lifting mechanism 8 and the vacuum suction cup 9, so that the vacuum suction cup 9 is positioned directly above the empty packaging box. The output shaft of the second motor 87 drives... The fourth bevel gear 88 rotates, and through meshing with the third bevel gear 83, it drives the threaded sleeve 82 to rotate. The threaded sleeve 82, through threaded transmission with the threaded column 84, drives the movable plate 85. The movable plate 85 drives the guide shaft 86 to slide on the movable frame 77. The movable plate 85 drives the vacuum suction cup 9, causing the vacuum suction cup 9 to enter the empty packaging box. The vacuum suction cup 9 is used to pick up the packaging box. The second motor 87 is started in reverse, and the lifting mechanism 8, in conjunction with the vacuum suction cup 9, removes the empty packaging box from the first conveyor belt device 3. The first motor 7 is started in reverse, and the steering mechanism 7 transports the lifting mechanism 8, in conjunction with the vacuum suction cup 9, to the second conveyor belt device 4. The second conveyor belt device 4 then transports the empty packaging box away.

[0021] In summary, compared with the prior art, this utility model uses a first conveyor belt device to transport packaging boxes, and a high-definition camera to monitor whether the packaging boxes are empty. After detecting an empty box, a turning mechanism, a lifting mechanism, and a vacuum suction cup are used to transport the empty box to a second conveyor belt device, which then removes the empty packaging box. The overall structure of the device is simple, and the sorting efficiency and stability are very high.

[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A packaging apparatus for automatically sorting empty boxes, comprising a worktable (1), characterized in that, The workbench (1) is of T-shaped structure, the bottom of the workbench (1) is provided with supporting legs (2), the top of the workbench (1) is provided with a first conveying belt device (3), a second conveying belt device (4) and a turning mechanism (7), the first conveying belt device (3) and the second conveying belt device (4) are arranged in T-shaped structure, the turning mechanism (7) is located between the first conveying belt device (3) and the second conveying belt device (4), the first conveying belt device (3) is fixedly provided with a supporting frame (5), the inner top of the supporting frame (5) is provided with a high-definition camera (6), the top of the turning mechanism (7) is provided with a lifting mechanism (8), and the bottom of the lifting mechanism (8) is provided with a vacuum chuck (9).

2. The packaging apparatus of claim 1, wherein, The turning mechanism (7) comprises a first housing (71) fixed on the workbench (1), a first motor (72) is mounted on the side of the first housing (71), the output shaft of the first motor (72) is inserted into the interior of the first housing (71) and connected with a first bevel gear (73), a rotating shaft (74) is rotatably connected to the interior of the first housing (71), a second bevel gear (75) is fixedly sleeved on the rotating shaft (74), and the top of the rotating shaft (74) penetrates through the first housing (71) and is connected with a rotating table (76), and the top of the rotating table (76) is fixedly provided with a movable frame (77).

3. A packaging apparatus capable of automatically sorting empty boxes according to claim 2, characterized in that, The first bevel gear (73) and the second bevel gear (75) are in meshing transmission, and the lifting mechanism (8) is mounted on the movable frame (77).

4. The packaging apparatus of claim 3, wherein, The lifting mechanism (8) comprises a second housing (81) fixed on the movable frame (77), a threaded sleeve (82) is rotatably connected to the interior of the second housing (81), a third bevel gear (83) is fixedly sleeved on the threaded sleeve (82), a threaded column (84) is threadedly connected to the threaded sleeve (82), the bottom of the threaded column (84) is fixedly provided with a movable plate (85), one end of the top of the movable plate (85) is fixedly provided with a guide shaft (86), the guide shaft (86) penetrates through the movable frame (77) and is rotatably connected thereto, a second motor (87) is mounted on the side of the second housing (81), the output shaft of the second motor (87) is inserted into the interior of the second housing (81) and connected with a fourth bevel gear (88).

5. A packaging apparatus capable of automatically sorting empty boxes according to claim 4, characterized in that, The third bevel gear (83) and the fourth bevel gear (88) are in meshing transmission, and the vacuum chuck (9) is fixedly arranged on the bottom of the movable plate (85).