Feeding mechanism of double-cutting machine

Abstract

The utility model discloses a feeding mechanism of a double-cutting machine. Comprising a turntable unit, the turntable unit comprises a turntable and a plurality of turntable jigs, the turntable is driven by a first driving unit to rotate, the turntable jigs are mounted on the turntable, and each turntable jig comprises a clamping unit for clamping materials; the feeding machine comprises a conveying belt used for conveying materials and a feeding unit used for pushing the materials to the rotating disc jig. According to the automatic feeding device, automatic feeding of materials can be achieved, the machining efficiency is greatly improved, and the percent of pass and the product quality are improved. And multiple stations can work synchronously, so that the machining efficiency is further improved.

Description

Technical Field

[0001] This utility model relates to the field of non-standard equipment technology, and in particular to the feeding mechanism of a double-cutting machine. Background Technology

[0002] Automotive door hinges are auxiliary door accessories that provide support for the door, ensuring its smooth opening and closing.

[0003] Most automotive door hinges are formed by stamping, so after stamping, excess parts need to be removed. Existing cutting methods, such as the high-precision edge-cutting device for processing automotive door hinges disclosed in patent document CN218049849U, cut by using a cylinder to drive the cutter downwards. This method is not only inefficient, but also has low precision in the cutting position, easily generating waste. Therefore, it is necessary to design an automated device, which requires a corresponding feeding mechanism. Utility Model Content

[0004] This utility model addresses the shortcomings of existing technologies by providing a double-cutting machine feeding mechanism, which enables automatic material feeding, greatly improving processing efficiency, pass rate, and product quality.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution:

[0006] The feeding mechanism of the double-cutting machine includes

[0007] A turntable unit includes a turntable driven to rotate by a first drive unit and a plurality of turntable fixtures mounted on the turntable, the turntable fixtures including clamping units for holding materials; and

[0008] The feeding machine includes a conveyor belt for transporting materials and a feeding unit for pushing the materials to the turntable fixture.

[0009] In the above technical solution, preferably, the clamping unit includes a first clamp fixed on the turntable fixture housing and a second clamp slidably disposed on the turntable fixture housing, wherein the second clamp is controlled to perform longitudinal movement by a drive component disposed on the turntable fixture housing.

[0010] In the above technical solution, preferably, the feeding machine further includes a first support, on which a driving roller and a driven roller are rotatably mounted, the driving roller is connected to a motor, and the conveyor belt is wound around the driving roller and the driven roller.

[0011] In the above technical solution, preferably, the feeding unit includes a first feeding unit and a second feeding unit.

[0012] In the above technical solution, preferably, the first feeding unit includes a sixth driving unit, a ball screw that is drivenly connected to the sixth driving unit, and a first pusher installed on the nut of the ball screw, so as to push the material to the second feeding unit by the lateral movement of the first pusher.

[0013] In the above technical solution, preferably, the feeding machine further includes a guide column, a guide sleeve is slidably disposed on the guide column, and the first pushing component is fixed on the guide sleeve.

[0014] In the above technical solution, preferably, the second feeding unit includes a seventh driving unit, a second pushing member driven by the seventh driving unit to move back and forth, and a feeding channel arranged on the travel path of the second pushing member, so as to push the material to the turntable fixture through the second pushing member.

[0015] In the above technical solution, preferably, the feeding channel is composed of two spaced-apart baffles.

[0016] In the above technical solution, preferably, the front end of the second pusher that contacts the material is adapted to the shape of the material.

[0017] The beneficial effects of this utility model are:

[0018] This invention enables automatic material feeding, significantly improving processing efficiency, yield rate, and product quality. Multiple workstations can operate simultaneously, further enhancing processing efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the present invention.

[0020] Figure 2 This is a schematic diagram of the feeding machine of this utility model.

[0021] Figure 3 This is a partial view of the feeding machine of this utility model.

[0022] Figure 4 This is a schematic diagram of the feeding channel of this utility model.

[0023] Figure 5 This is a schematic diagram of the second pusher component of this utility model.

[0024] Figure 6 This is a schematic diagram of the turntable fixture of this utility model.

[0025] Figure 7 This is a schematic diagram of the internal structure of the turntable fixture of this utility model.

[0026] Figure 8 This is a schematic diagram of the materials used in this utility model. Detailed Implementation

[0027] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments:

[0028] See Figures 1-8 The double-cutting machine feeding mechanism includes a turntable unit 1 and a feeding machine 2.

[0029] The turntable unit 1 includes a first drive unit, a turntable 11 driven by the first drive unit to rotate, and several turntable fixtures 6 mounted on the turntable 11. As one option, the first drive unit and the turntable 11 can be hydraulic turntables. Of course, the first drive unit can also be a motor, which drives the turntable 11 to rotate. To make the turntable unit more aesthetically pleasing, a housing 12 can be further provided to hide the first drive unit inside. The turntable 11 is arranged above the housing 12. The housing 12 must be designed to ensure that it does not affect the normal rotation of the turntable.

[0030] As one embodiment, it also includes a base 13, on which the bottom of the turntable unit 1 is mounted. For example, the outer casing 12 or the first drive unit is mounted on the base 13. Furthermore, it can be mounted in the middle position of the base 13 to reserve space on the base 13 for mounting other devices.

[0031] In this embodiment, four turntable fixtures 6 are installed on the upper side of the turntable 11. The four turntable fixtures 6 are evenly distributed so that when the turntable 11 rotates a quarter circumference angle (90 degrees), the turntable fixtures 6 can accurately move to the next process step. As for how to control the turntable to stop after rotating a quarter circumference angle and to restart rotating a quarter circumference angle after the corresponding workstation is completed, the electrical control method can refer to existing designs, such as designing relevant sensors, controllers, etc.

[0032] like Figure 1 As shown, the feeding machine 2 is arranged at station one, the double-sided cutting unit 3 is arranged at station two, the single-sided cutting unit is arranged at station three, the material rolling mechanism is arranged at station four, and the four turntable fixtures 6 correspond to the corresponding stations. After the turntable fixture 6 takes the material from the feeding machine 2 rotates one movement (90 degrees), the turntable fixture 6 stops at station two, and so on.

[0033] For turntable fixture 6, such as Figure 7As shown, it includes a turntable fixture housing 61 and a clamping unit mounted on the turntable fixture housing 61. Specifically, the clamping unit includes a first chuck 62 fixed to the turntable fixture housing 61 and a second chuck 63 slidably disposed on the turntable fixture housing 61. The second chuck 63 is controlled by a driving member disposed on the turntable fixture housing 61 to control its longitudinal movement. As one option, the driving member can be a pneumatic cylinder, an electric cylinder, a hydraulic cylinder, an oil cylinder, etc. The driving member can be specifically mounted on... Figure 7 The location shown is point A.

[0034] The second chuck 63 can be mounted on the slider, which is slidably connected to the slide rail. Two slide rails can be arranged longitudinally and are parallel to each other. The slide rails are fixed to the inner wall of the turntable fixture housing 61, thereby realizing the sliding connection of the second chuck 63.

[0035] In this embodiment, the clamping surface of the outer end of the first chuck 62 is adapted to the shape of the lower surface of the material, and the clamping surface of the outer end of the second chuck 63 is adapted to the shape of the upper surface of the material, so as to improve the clamping firmness of the material and not damage the material surface.

[0036] In this embodiment, as Figure 6 As shown, the outer side plate 611 of the turntable fixture housing 61 is provided with a through hole 612 for the outer ends of the first chuck 62 and the second chuck 63 to extend to the outside of the turntable fixture housing. The through hole 612 is reserved with space for the second chuck 63 to move longitudinally. Thus, while hiding most of the internal structure of the turntable fixture housing 61, the normal operation of the turntable fixture is not affected.

[0037] For feeder 2, such as Figure 1-5 As shown, it includes a first support 21. A drive roller 221 and a driven roller 222 are respectively installed at the front and rear ends of the upper part of the first support 21. A conveyor belt 223 for transporting materials is wound around the drive roller 221 and the driven roller 222. The drive roller 221 is driven by a motor, which can be fixed to the first support 21, such as on one of its legs, so that the motor drives the drive roller 221 to rotate, thereby driving the conveyor belt 223 to circulate. For controlling how to stop the conveyor belt after it has traveled a certain distance and then continue forward a certain distance after the first row of materials has been pushed, existing designs can be referenced, such as designing relevant sensors and controllers.

[0038] As one implementation method, such as Figure 2 As shown, materials are arranged row by row from front to back, with each row containing multiple materials. After all the materials in front have been pushed, workers can replenish materials from behind conveyor belt 223 when it is stopped, or by using a material tray. Figure 2 All materials shown are placed on conveyor belt 223 at once.

[0039] In this embodiment, the first support 21 is also provided with a feeding unit, which includes a first feeding unit and a second feeding unit. The first feeding unit is used to push the first row of materials to move laterally and push the materials one by one to the second feeding unit. Then, the second feeding unit feeds them into the clamping unit of the turntable fixture, where the clamping unit clamps them and sends them to the next workstation for processing.

[0040] Specifically, the first feeding unit includes a sixth drive unit 22, a ball screw 23 connected to the sixth drive unit 22, and a first pusher 24 mounted on the nut of the ball screw. The sixth drive unit 22 can be a servo motor, which is mounted on the first bracket 21. Specifically, a fixing member can be fixed on the upper part of the first bracket 21, and the servo motor can be fixed on the fixing member. The two ends of the ball screw 23 are rotatably mounted on the first bracket 21. Specifically, a fixing member can be fixed at both ends of the upper part of the first bracket 21, and the two ends of the ball screw 23 are rotatably mounted on the corresponding fixing member. Of course, bearings can be added at the rotatable connection.

[0041] The first pusher 24 is fixed to the nut of the ball screw. Furthermore, two guide posts 251 are fixed to the fixing member. The two ends of each guide post 251 are fixed to a corresponding fixing member. A guide sleeve 252 is slidably mounted on each guide post 251. The first pusher 24 is fixed to the guide sleeve 252. After the sixth drive unit 22 drives the screw to rotate, the screw nut moves laterally, causing the first pusher 24 to move laterally. In the initial stage, the lower end of the first pusher 24 is located on the right side of the first row of materials (within the first row). Figure 2 (At a mid-angle), after the first pusher 24 moves laterally, it can push the first row of materials to the left until the leftmost material enters the second feeding unit. Then, the sixth drive unit 22 stops operating and restarts when the next material needs to be conveyed. For how to control the start and stop of the sixth drive unit, existing designs can be referenced, such as designing relevant sensors and controllers.

[0042] For the response after the first pusher 24 has pushed a row of materials, existing designs can be referenced, such as using a forward and reverse motor or a bidirectional screw structure.

[0043] The second feeding unit includes a seventh drive unit 26, a second pusher 27 driven by the seventh drive unit 26 to move back and forth, and a feeding channel 28 arranged on the travel path of the second pusher 27. The seventh drive unit 26 can be a cylinder, and its cylinder rod is connected to the second pusher 27. The second pusher 27 is slidably mounted on the first bracket 21. For example, the second pusher 27 is fixed on the slider, the slide rail is fixed on the first bracket 21, and the slider is slidably connected to the slide rail.

[0044] like Figure 1 , Figure 2 , Figure 4 As shown, the feeding channel is composed of two spaced baffles 281. Its discharge end corresponds to the clamping unit of the turntable fixture 6, and its feed end is reserved with a notch 282 for the material on the conveyor belt to enter. The notch 282 can be formed by shortening the length of the baffle 281 at that point. That is, the first row of material and the notch 282 are on the same straight line so that after the first row of material is pushed to move laterally, the material can enter the feeding channel 28 through the notch 282. Then, the material is pushed to the clamping unit of the turntable fixture 6 by the second pusher 27. Of course, the feeding channel 28 is located on the movement path of the second pusher 27, and the front end of the second pusher 27 can be adapted to the shape of the material.

[0045] After the material is clamped in the clamping unit of the turntable fixture 6, it is moved to the double-sided cutting unit of station two by rotation to carry out the next process.

[0046] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A double cutting machine feeding mechanism, characterized in that: The utility model relates to a rotary table unit, which comprises a rotary table driven by a first driving unit to rotate and a plurality of rotary table fixtures mounted on the rotary table, the rotary table fixture comprising a clamping unit for clamping materials. The utility model also relates to a feeding machine, which comprises a conveyor belt for transporting materials and a feeding unit for pushing the materials to the rotary table fixtures. The clamping unit comprises a first chuck fixed to the rotary table fixture housing and a second chuck slidingly arranged on the rotary table fixture housing, the second chuck being controlled by a driving member arranged on the rotary table fixture housing to move longitudinally. The feeding machine further comprises a first support, the first support being provided with a driving roller and a driven roller, the driving roller being drivingly connected with a motor, and the conveyor belt being arranged around the driving roller and the driven roller.

2. The double slitting machine feed mechanism of claim 1, wherein: The feeding unit comprises a first feeding unit and a second feeding unit.

3. The double slitting machine feed mechanism of claim 1, wherein: The first feeding unit comprises a sixth driving unit, a ball screw drivingly connected with the sixth driving unit, and a first pushing member mounted on the nut of the ball screw, so as to push the materials to the second feeding unit through the transverse movement of the first pushing member.

4. The double slitting machine feed mechanism of any one of claims 1-3, wherein: The feeding machine further comprises a guide column, the guide column being provided with a guide sleeve slidingly arranged thereon, and the first pushing member being fixed to the guide sleeve.

5. The double slitting machine feed mechanism of claim 4, wherein: The second feeding unit comprises a seventh driving unit, a second pushing member driven by the seventh driving unit to move forward and backward, and a feeding channel arranged on the travel path of the second pushing member, so as to push the materials to the rotary table fixtures through the second pushing member.

6. The double slitting machine feed mechanism of claim 5, wherein: The feeding channel is composed of two spaced-apart baffles.

7. The double slitting machine feed mechanism of claim 4, wherein: The front end of the second pushing member is in contact with the surface of the materials, and the surface is adapted to the shape of the materials.

8. The double slitting machine feed mechanism of claim 7, wherein: ​ 9. The double slitting machine feed mechanism of claim 7, wherein: ​

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