Disassembling and assembling tool table for detachable generator brake

By designing components such as anti-collision rubber rings, support blocks, and high-power stepper motors, the problems of parts slipping off the generator brake disassembly and assembly tool table and brake fluid contamination have been solved, achieving a safe and efficient disassembly process and environmental protection.

CN223989234UActive Publication Date: 2026-03-13TIANJIN HEHAI MECHANICAL & ELECTRICAL ENGINEERING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing detachable generator brake disassembly and assembly tool benches pose risks of parts slipping and injuring people during disassembly, brake fluid polluting the environment, and reduced work efficiency.

Method used

The device employs components such as anti-collision rubber rings, support blocks, high-power stepper motors, load-bearing sleeves, and casters to achieve secure fixing of the generator brake and recovery of brake fluid. The design of the support platform and oil collection tank ensures the safety and environmental friendliness of the device.

Benefits of technology

It improves the safety and efficiency of the disassembly process, reduces environmental pollution, and enhances the practicality and flexibility of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of mechanical engineering, and discloses a detachable generator brake dismounting tool table which comprises a supporting block, the outer surface of the upper end of the supporting block is fixedly connected with a first high-power stepping motor, and the inner surface of the first high-power stepping motor is rotationally connected with a high-power stepping motor output shaft. A first bearing sleeve is tightly attached to the side surface of an output shaft of the high-power stepping motor, a second high-power stepping motor is fixedly connected to the upper end of the other face of the supporting block, and the inner surface of the second high-power stepping motor is rotationally connected with an output shaft of the high-power stepping motor. A second bearing sleeve is tightly attached to the side surface of an output shaft of the high-power stepping motor, a bearing sleeve fixing pin penetrates through the interior of the second bearing sleeve and the interior of the output shaft of the high-power stepping motor, free rotation of the operation platform is achieved through cooperative use of the parts, and rotation and fixing of the disassembling part are achieved. And an operator can conveniently adjust the angle of the component.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical engineering, and in particular to a detachable generator brake disassembly and assembly tool table. Background Technology

[0002] A detachable generator brake assembly / disassembly tool bench is a crucial and versatile tool for assembling and disassembling generator brakes. In power equipment maintenance scenarios, it provides maintenance personnel with a dedicated and stable operating platform. With its precisely designed clamps, it can firmly hold different models of generator brakes, ensuring a safe and secure assembly / disassembly process. Maintenance personnel can use it to efficiently remove worn brake pads, replace aging or failed brake springs, or perform detailed internal inspections of the brake. This not only significantly reduces maintenance time but also ensures the reliability of subsequent generator operation, effectively reducing the risk of downtime due to brake failure. Therefore, it has significant application value and necessity in modern construction.

[0003] Existing detachable generator brake disassembly and assembly tool benches mostly use hydraulic support devices to place the components on an unprotected platform equipped with hydraulic jacks, then raise it to a height convenient for operators. Because the detachable generator brake moves during disassembly and brake fluid leaks out, there is a risk of components slipping and injuring people, and brake fluid dripping onto the work site, polluting the environment and posing a risk of slipping and falling. This prevents the device from achieving its safety and environmental protection goals, thus reducing its practicality. Therefore, a detachable generator brake disassembly and assembly tool bench is proposed to solve these problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a detachable generator brake disassembly and assembly tool table, which aims to improve the existing technology where workers need to rely on their own physical strength to prevent disassembly parts from slipping and moving during the disassembly process. At the same time, during the disassembly process, brake fluid will flow onto the work platform, causing disassembly parts to easily slip, and brake fluid dripping onto the ground will cause environmental pollution and the risk of personnel slipping, which will lead to a significant decrease in the efficiency of processing operations, as well as environmental pollution and personnel safety issues.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a detachable generator brake disassembly and assembly tool table, including an anti-collision rubber ring. A component placement groove is fixedly connected to the lower surface of the anti-collision rubber ring. A support block is fixedly connected to the lower surface of the component placement groove. A high-power stepper motor is fixedly connected to the upper outer surface of the support block. A high-power stepper motor output shaft is rotatably connected to the inner front surface of the high-power stepper motor. A load-bearing sleeve is tightly fitted to the side surface of the high-power stepper motor output shaft. A high-power stepper motor is fixedly connected to the upper end of the other side of the support block. A high-power stepper motor output shaft is rotatably connected to the inner outer surface of the high-power stepper motor. A load-bearing sleeve is tightly fitted to the side surface of the high-power stepper motor output shaft. A load-bearing sleeve fixing pin passes through the interior of the load-bearing sleeve and the high-power stepper motor output shaft.

[0006] Furthermore, a brake fixing platform is fixedly connected to the side surface of the load-bearing sleeve, and the brake fixing platform has a brake fixing hole and a brake circumferential sleeve inside.

[0007] Furthermore, a brake fixing platform two is fixedly connected to the side surface of the load-bearing sleeve two, and a brake fixing hole and a brake circumferential sleeve two are provided inside the brake fixing platform two.

[0008] Furthermore, a support platform is fixedly connected to the lower surface of the support block, and an oil receiving groove is provided inside the support platform.

[0009] Furthermore, the oil receiving groove is provided with an oil drain hole, and a sealing bolt is threadedly connected to the lower inner surface of the oil drain hole.

[0010] Furthermore, the oil receiving groove is provided with an oil drain hole 2 inside, and a sealing bolt 2 is threadedly connected to the lower inner surface of the oil drain hole 2.

[0011] Furthermore, a support column is fixedly connected to the lower surface of the support platform, and a caster wheel is rotatably connected to the lower surface of the support column.

[0012] Furthermore, the caster wheel has a through hole inside, and a fixing pin is tightly fitted to the inner surface of the through hole. An anti-slip rubber chain is tightly fitted to the outer surface of the caster wheel.

[0013] This utility model has the following beneficial effects:

[0014] 1. In this utility model, through a high-power stepper motor, a high-power stepper motor, a high-power stepper motor output shaft, a load-bearing sleeve fixing pin, a load-bearing sleeve, and a load-bearing sleeve, the brake fixing platform 1 and the brake fixing platform 2 are fixed while simultaneously allowing the brake fixing platform 1 and the brake fixing platform 2 to rotate freely and controllably. Then, using the brake holding sleeve 1 and the brake holding sleeve 2, the generator brake is loaded into the brake holding sleeve 1 and the brake holding sleeve 2, and the generator brake is firmly fixed through the brake fixing hole, thereby achieving the effect of fixing the generator brake, thus improving the practicality of the device and the work efficiency of the processing operation.

[0015] 2. In this utility model, by eliminating the oil receiving groove, the brake oil during the disassembly process flows into the oil receiving groove. At the same time, the waste brake oil can be effectively recycled by the combined use of oil drain hole one, oil drain hole two, sealing bolt one, and sealing bolt two. In addition, the universal wheel is locked by the through hole and the fixing pin, thereby achieving environmental protection, flexible movement and fixation of the device, and thus improving the practicality of the device. Attached Figure Description

[0016] Figure 1 This is a front view of a detachable generator brake assembly / disassembly tool table proposed in this utility model.

[0017] Figure 2 This is a front view of a detachable generator brake disassembly and assembly tool table proposed in this utility model;

[0018] Figure 3 Left view of a detachable generator brake disassembly and assembly tool table proposed in this utility model;

[0019] Figure 4 This is a top view of a detachable generator brake disassembly and assembly tool table proposed in this utility model;

[0020] Figure 5 This is a bottom view of a detachable generator brake disassembly and assembly tool table proposed in this utility model.

[0021] Legend:

[0022] 1. Anti-collision rubber ring; 2. Parts placement slot; 3. Support block; 4. High-power stepper motor one; 5. High-power stepper motor two; 6. Load-bearing sleeve one; 7. Load-bearing sleeve two; 8. Brake fixing platform one; 9. Brake fixing platform two; 10. Brake circumferential sleeve one; 11. Brake circumferential sleeve two; 12. Support platform; 13. Oil receiving groove; 14. Support column; 15. Universal wheel; 16. Through hole; 17. Fixing pin; 18. Anti-slip rubber chain; 19. Oil drain hole one; 20. Sealing bolt one; 21. Oil drain hole two; 22. Sealing bolt two; 23. Load-bearing sleeve fixing pin; 24. High-power stepper motor output shaft; 25. Brake fixing hole. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figure 1 , Figure 2 and Figure 3 This utility model provides an embodiment of a detachable generator brake disassembly and assembly tool table, including an anti-collision rubber ring 1. A component placement groove 2 is fixedly connected to the lower surface of the anti-collision rubber ring 1. A support block 3 is fixedly connected to the lower surface of the component placement groove 2. A high-power stepper motor 4 is fixedly connected to the upper outer surface of the support block 3. A high-power stepper motor output shaft 24 is rotatably connected to the inner front surface of the high-power stepper motor 4. A load-bearing sleeve 6 is tightly fitted to the side surface of the high-power stepper motor output shaft 24. A second high-power stepper motor 5 is fixedly connected to the upper end of the other side of the support block 3. The outer end of the inner surface is rotatably connected to a high-power stepper motor output shaft 24. A load-bearing sleeve 2 7 is tightly fitted to the side surface of the high-power stepper motor output shaft 24. A load-bearing sleeve fixing pin 23 passes through the inside of the load-bearing sleeve 2 7 and the high-power stepper motor output shaft 24. A brake fixing platform 8 is fixedly connected to the side surface of the load-bearing sleeve 1 6. A brake fixing hole 25 and a brake circumferential sleeve 1 10 are provided inside the brake fixing platform 1 8. A brake fixing platform 2 9 is fixedly connected to the side surface of the load-bearing sleeve 2 7. A brake fixing hole 25 and a brake circumferential sleeve 2 11 are provided inside the brake fixing platform 2 9.

[0025] Specifically, during the disassembly process, firstly, through high-power stepper motor 4, high-power stepper motor 5, high-power stepper motor output shaft 24, load-bearing sleeve fixing pin 23, load-bearing sleeve 6, and load-bearing sleeve 7, the brake fixing platform 8 and brake fixing platform 9 are fixed, while simultaneously allowing the brake fixing platform 8 and brake fixing platform 9 to rotate freely and controllably. Then, using brake retaining sleeve 10 and brake retaining sleeve 21, the generator brake is transferred into the brake retaining sleeve 10 and brake retaining sleeve 21, and the generator brake is firmly fixed through the brake fixing hole 25, thereby achieving the effect of fixing the generator brake, thus improving the practicality of the device and the work efficiency of the processing operation; ensuring that the device meets the needs of the operation.

[0026] Reference Figure 4 and Figure 5 A support platform 12 is fixedly connected to the lower surface of the support block 3. An oil receiving groove 13 is provided inside the support platform 12. An oil drain hole 19 is provided inside the oil receiving groove 13. A sealing bolt 20 is threadedly connected to the lower inner surface of the oil drain hole 19. An oil drain hole 21 is provided inside the oil receiving groove 13. A sealing bolt 22 is threadedly connected to the lower inner surface of the oil drain hole 21. A support column 14 is fixedly connected to the lower surface of the support platform 12. A caster wheel 15 is rotatably connected to the lower surface of the support column 14. A through hole 16 is provided inside the caster wheel 15. A fixing pin 17 is tightly fitted to the inner surface of the through hole 16. An anti-slip rubber chain 18 is tightly fitted to the outer surface of the caster wheel 15.

[0027] Specifically, when using the equipment, the brake fluid during the disassembly process flows into the oil receiving groove 13. At the same time, the waste brake fluid can be effectively recycled through the combined use of the drain hole 19, drain hole 21, sealing bolt 10, and sealing bolt 22. In addition, the universal wheel 15 is locked through the through hole 16 and the fixing pin 17, thereby achieving environmental protection, flexible movement and fixation of the device, thus improving the practicality of the device and meeting the different needs of various usage scenarios.

[0028] Working principle: In use, through high-power stepper motor 4, high-power stepper motor 5, high-power stepper motor output shaft 24, load-bearing sleeve fixing pin 23, load-bearing sleeve 6, and load-bearing sleeve 7, the brake fixing platform 8 and brake fixing platform 9 are fixed while the brake fixing platform 8 and brake fixing platform 9 can rotate freely and controllably. Then, the brake ring sleeve 10 and brake ring sleeve 21 are used to transfer the generator brake into the brake ring sleeve 10 and brake ring sleeve 21, and the generator brake is firmly fixed through the brake fixing hole 25, thereby achieving the effect of fixing the generator brake.

[0029] Secondly, the brake fluid during the disassembly process flows into the oil receiving groove 13. At the same time, the waste brake fluid can be effectively recycled through the combined use of the drain hole 19, drain hole 21, sealing bolt 10, and sealing bolt 22. In addition, the universal wheel 15 is locked through the through hole 16 and the fixing pin 17, thereby achieving the effects of environmental protection, flexible movement and fixation of the device.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A detachable generator brake dismounting tool table comprising an anti-collision rubber ring (1), characterized in that: The lower surface of the anti-collision rubber ring (1) is fixedly connected with a part placing groove (2), the lower surface of the part placing groove (2) is fixedly connected with a supporting block (3), the upper end outer surface of the supporting block (3) is fixedly connected with a high-power stepping motor I (4), the inner surface of the high-power stepping motor I (4) is rotatably connected with a high-power stepping motor output shaft (24), the side surface of the high-power stepping motor output shaft (24) is tightly fitted with a bearing sleeve I (6), the other face upper end of the supporting block (3) is fixedly connected with a high-power stepping motor II (5), the inner surface of the high-power stepping motor II (5) is rotatably connected with a high-power stepping motor output shaft (24), the side surface of the high-power stepping motor output shaft (24) is tightly fitted with a bearing sleeve II (7), the bearing sleeve II (7) and the high-power stepping motor output shaft (24) are penetrated by a bearing sleeve fixing pin (23).

2. A detachable generator brake dismounting tool stand according to claim 1, characterized in that: The side surface of the bearing sleeve I (6) is fixedly connected with a brake fixing platform I (8), the inside of the brake fixing platform I (8) is provided with a brake fixing hole (25) and a brake embracing sleeve I (10).

3. A tool stand for removable generator brake tools as defined in claim 1, characterized in that: The side surface of the bearing sleeve II (7) is fixedly connected with a brake fixing platform II (9), the inside of the brake fixing platform II (9) is provided with a brake fixing hole (25) and a brake embracing sleeve II (11).

4. A tool stand for removable generator brake tools as defined in claim 1, characterized in that: The lower surface of the supporting block (3) is fixedly connected with a supporting platform (12), the inside of the supporting platform (12) is provided with an oil receiving groove (13).

5. A demountable generator brake removal tool station according to claim 4, wherein: The inside of the oil receiving groove (13) is provided with a drain hole I (19), the lower end inner surface of the drain hole I (19) is threadedly connected with a sealing bolt I (20).

6. A demountable generator brake removal tool stand according to claim 5, wherein: The inside of the oil receiving groove (13) is provided with a drain hole II (21), the lower end inner surface of the drain hole II (21) is threadedly connected with a sealing bolt II (22).

7. A tool stand for removable generator brake tools as defined in claim 4, characterized in that: The lower surface of the supporting platform (12) is fixedly connected with a supporting column (14), the lower surface of the supporting column (14) is rotatably connected with a universal wheel (15).

8. A demountable generator brake removal tool stand according to claim 7, wherein: The inside of the universal wheel (15) is provided with a through hole (16), the inner surface of the through hole (16) is tightly fitted with a fixing pin (17), the outer surface of the universal wheel (15) is tightly fitted with an anti-skid rubber chain (18).