Assembly tool for fork frame single arm
By designing the base and positioning structure of the tooling assembly, the problem of difficult positioning of single-arm fork parts was solved, achieving precise positioning of parts and improving assembly accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-03-13
AI Technical Summary
In existing technologies, it is difficult to accurately position the various parts of a forklift arm, making assembly challenging.
A set of assembly tooling was designed, including a base, a main positioning structure, an end plate positioning structure, a connecting plate positioning structure, and a bushing positioning structure. Through components such as support blocks, pressure heads, positioning shafts, limit shafts, limit sleeves, positioning pins, reference blocks, and adjusting blocks, the tooling is used to accurately position the various plates and bushings of the forklift single arm.
It achieves precise positioning of each component of the forklift single arm, reducing assembly difficulty and improving assembly accuracy.
Smart Images

Figure CN223989453U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of assembly tooling, and more specifically to an assembly tooling for a single arm of a forklift. Background Technology
[0002] Assembly tooling, as the name suggests, is used to assemble multiple parts or components into a whole by clamping them together.
[0003] like Figure 1 As shown, there is a forklift single arm, including a left single arm 200 and a right single arm 300. Both the left single arm 200 and the right single arm 300 include a main body 201, a first end plate 202, a second end plate 203, a first connecting plate 204, and a second connecting plate 205. A through hole is provided at one end of the main body 201, and bushings 206 are provided in the middle and at the other end of the main body 201. Second through holes are provided on the first connecting plate 204 and the second connecting plate 205, and a through hole corresponding to the bushing 206 is provided on the first connecting plate 204. The difference between the left single arm 200 and the right single arm 300 is that the main body 201 of the right single arm 300 has a third connecting plate 301 at the end near the second end plate 203, and the third connecting plate 301 has a through hole that matches the bushing 206; the main body 201 of the left single arm 200 has two fourth connecting plates 207 at the end near the second end plate 203, and both fourth connecting plates 207 have through holes corresponding to the bushing 206, as well as a third through hole. Both single arms need to be assembled. Each single arm is composed of multiple plates and bushings. It is difficult to position the various parts, and the assembly requires high precision, making the assembly process very difficult.
[0004] Therefore, a new technical solution is needed in this field to solve the above problems. Summary of the Invention
[0005] To improve or solve the technical problem in the existing technology where both the left and right single arms are composed of multiple plates and bushings, making it difficult to position the various parts, this utility model provides an assembly tooling for a forklift single arm. The assembly tooling includes: a base; a main body positioning structure, including a support block mounted on the base and adapted to support the lower side of the main body, a pressure head arranged opposite to the support block, and positioning shafts arranged opposite to each other and adapted to abut against both sides of the main body; an end plate positioning structure located at both ends of the base and adapted to abut against a first end plate and a second end plate; a connecting plate positioning structure, including a limiting shaft mating with a second through hole and a third through hole, and a limiting sleeve sleeved circumferentially outside the limiting shaft; the limiting sleeve is adapted to abut against the connecting plate; and a bushing positioning structure, including a positioning pin mating with the bushing, a reference block mounted on the positioning pin, and an adjustable adjusting block mounted on the positioning pin; the reference block and the adjusting block are adapted to be arranged at both ends of the bushing.
[0006] This utility model discloses an assembly fixture for a single arm of a forklift, comprising a base, a main body positioning structure, an end plate positioning structure, a connecting plate positioning structure, and a bushing positioning structure. The base is used to mount the aforementioned structures. The main body positioning structure includes a mounting block, a pressure head, and a positioning shaft; the mounting block and pressure head are arranged opposite each other, enabling positioning of the main body in the vertical direction; the positioning shaft abuts against both sides of the main body, enabling positioning of the main body from the other two sides. The end plate positioning structure abuts against the first and second end plates, enabling positioning of the end plates and facilitating precise assembly of the end plates with the main body. The connecting plate positioning structure includes a limiting shaft and a limiting sleeve sleeved around the circumferentially outer side of the limiting shaft. The limiting shaft mates with the second and third through holes, enabling positioning of the first connecting plate, the second connecting plate, and the fourth connecting plate on the left single arm; the limiting sleeve abuts against the connecting plates, enabling positioning of the gap between the first and second connecting plates and the gap between the two fourth connecting plates, further ensuring the positioning accuracy of the first, second, and fourth connecting plates. The bushing positioning structure includes a positioning pin, a reference block, and an adjusting block. The positioning pin mates with the bushing, enabling positioning of the bushing on the main body, the corresponding through holes on the first connecting plate, the third connecting plate, and the fourth connecting plate, further ensuring the positioning accuracy of the first, third, and fourth connecting plates. The reference block is mounted on the positioning pin and serves as a positioning reference. The adjusting block is adjustablely mounted on the positioning pin and works with the reference block to press the connecting plate firmly onto the main body. Through these features, the assembly fixture for a forklift arm can conveniently position the various plates and bushings on the forklift arm, ensuring positioning accuracy and reducing assembly difficulty.
[0007] Furthermore, a mounting post is provided on the base, and a mounting arm is rotatably arranged at the end of the mounting post away from the base, and the pressure head is adjustablely mounted on the mounting arm.
[0008] Furthermore, a positioning seat is installed on the base, and the positioning shaft is adjustablely mounted on the positioning seat.
[0009] Furthermore, a reference seat is also installed on the base, and a reference shaft adapted to abut against the first connecting plate is fixed on the reference seat.
[0010] Furthermore, the end plate positioning structure includes a first limiting seat and a second limiting seat respectively arranged at both ends of the base; the first limiting seat includes a limiting plate adapted to abut against the first end plate and a quick clamp connected to the limiting plate; a guide post is provided on the limiting plate, a guide plate is fixed on the base, and a guide hole matching the guide post is opened on the guide plate.
[0011] Furthermore, a first locking seat is provided on the base to lock the two ends of the limiting shaft respectively; the first locking seat includes a first half mounted on the base and a second half detachably connected to the first half; one side of the second half is hinged to the first half, and a buckle is provided between the other side of the second half and the first half.
[0012] Furthermore, a second locking seat is provided on the base to lock the two ends of the positioning pin respectively; the second locking seat includes a third half installed on the base and a fourth half that is detachably connected to the third half.
[0013] Furthermore, abutment shafts that abut against the positioning pin are provided at both ends of the positioning pin; a fixed seat is provided on the base, and the abutment shafts are adjustablely mounted on the fixed seat.
[0014] In summary, compared with the prior art, this utility model has the following beneficial effects:
[0015] (1) The main positioning structure includes a mounting block, a pressure head, and a positioning shaft; the mounting block and the pressure head are arranged opposite to each other and can position the main body in the vertical direction; the positioning shaft abuts against both sides of the main body and can position the main body from the other two sides. The end positioning structure abuts against the first end plate and the second end plate and can position the end plate, facilitating the precise assembly of the end plate and the main body;
[0016] (2) The connecting plate positioning structure includes a limiting shaft and a limiting sleeve sleeved on the outer side of the limiting shaft; the limiting shaft is matched with the second through hole and the third through hole, which can position the first connecting plate, the second connecting plate and the fourth connecting plate on the left single arm; the limiting sleeve abuts against the connecting plate, which can position the gap between the first connecting plate and the second connecting plate and the gap between the two fourth connecting plates, further ensuring the positioning accuracy of the first connecting plate, the second connecting plate and the fourth connecting plate;
[0017] (3) The bushing positioning structure includes a positioning pin, a reference block, and an adjusting block; the positioning pin is matched with the bushing and can position the bushing on the main body, the corresponding through hole on the first connecting plate, the corresponding through hole on the third connecting plate, and the corresponding through hole on the fourth connecting plate, further ensuring the positioning accuracy of the first connecting plate, the third connecting plate, and the fourth connecting plate; the reference block is installed on the positioning pin and can serve as a positioning reference; the adjusting block is adjustablely installed on the positioning pin and can cooperate with the reference block to press the connecting plate onto the main body. Attached Figure Description
[0018] The preferred embodiments of this utility model are described below with reference to the accompanying drawings, in which:
[0019] Figure 1 This is a schematic diagram of a single forklift arm;
[0020] Figure 2 This is a schematic diagram of an embodiment of the assembly tooling for the single arm of the forklift and the assembly of the left single arm.
[0021] Figure 3 This is a schematic diagram of an embodiment of the assembly tooling for a single fork arm of this utility model;
[0022] Figure 4 yes Figure 3 Enlarged view of point A in the middle;
[0023] Figure 5 yes Figure 3 Enlarged view of point B in the middle;
[0024] Figure 6 This is a schematic diagram of an embodiment of the connecting plate positioning structure in the assembly tooling for a single arm of a forklift according to this utility model;
[0025] Figure 7 This is a schematic diagram of an embodiment of the bushing positioning structure in the assembly tooling for a single arm of a forklift according to this utility model.
[0026] List of reference numerals in the attached drawings: 1. Base; 2. Main positioning structure; 21. Support block; 22. Pressure head; 23. Positioning shaft; 24. Mounting column; 25. Mounting arm; 26. Positioning seat; 27. Reference shaft; 3. End plate positioning structure; 31. First limiting seat; 32. Second limiting seat; 33. Limiting plate; 34. Quick clamp; 35. Guide plate; 4. Connecting plate positioning structure; 41. Limiting shaft; 42. Limiting sleeve; 43. First locking seat; 44. First half; 45, Second half; 46, Buckle clip; 5, Bushing positioning structure; 51, Positioning pin; 52, Reference block; 53, Adjusting block; 54, Second locking seat; 55, Abutment shaft; 200, Left single arm; 201, Main body; 202, First end plate; 203, Second end plate; 204, First connecting plate; 205, Second connecting plate; 206, Bushing; 207, Fourth connecting plate; 300, Right single arm; 301, Third connecting plate. Detailed Implementation
[0027] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.
[0028] It should be noted that in the description of this utility model, the terms "upper," "lower," "left," "right," "inner," and "outer," which indicate directional or positional relationships, are based on the directional or positional relationships shown in the accompanying drawings. These are merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0029] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "setting," and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection, an indirect connection through an intermediate medium, or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0030] In order to improve or solve the technical problem that the left and right single arms are composed of multiple plates and bushings, and it is difficult to position the various parts, this utility model provides an assembly tooling for single arms of forklifts. The tooling assembly includes: a base 1; a main body positioning structure 2, including a support block 21 mounted on the base 1 and adapted to support the lower side of the main body 201, a pressure head 22 arranged opposite to the support block 21, and a positioning shaft 23 arranged opposite to and adapted to abut against both sides of the main body 201; an end plate positioning structure 3, located at both ends of the base 1 and adapted to abut against the first end plate 202 and the second end plate 203; a connecting plate positioning structure 4, including a limiting shaft 41 that matches the second through hole and the third through hole, and a limiting sleeve 42 sleeved around the circumference of the limiting shaft 41; the limiting sleeve 42 is adapted to abut against the connecting plate; and a bushing positioning structure 5, including a positioning pin 51 that matches the bushing 206, a reference block 52 mounted on the positioning pin 51, and an adjustable adjusting block 53 mounted on the positioning pin 51; the reference block 52 and the adjusting block 53 are adapted to be arranged at both ends of the bushing 206.
[0031] Figure 2 This is a schematic diagram of an embodiment of the assembly tooling for a forklift arm of this utility model and the assembly of the forklift arm; Figure 3 This is a schematic diagram of an embodiment of the assembly tooling for a single forklift arm according to this utility model. Figure 2 and Figure 3 As shown, in one or more embodiments, the assembly tooling for a single arm of the forklift of this utility model includes a base 1, a main body positioning structure 2, an end plate positioning structure 3, a connecting plate positioning structure 4, and a bushing positioning structure 5.
[0032] See also Figure 2 and Figure 3 The base 1 is a roughly rectangular frame. The main positioning structure 2 is mounted on the base 1. In one or more embodiments, the main positioning structure 2 includes a support block 21 mounted on the base 1, a pressure head 22 arranged opposite to the support block 21 in the vertical direction, and a positioning shaft 23 abutting against the other two sides of the main body 201. The support block 21, pressure head 22, and positioning shaft 23 are arranged circumferentially along the main body 201 to position and clamp the main body 201. Specifically, the support block 21 is fixed to the base 1 by bolts, and multiple support blocks 21 are spaced apart along the length of the base 1. For example, four support blocks 21 are spaced apart along the length of the base 1.
[0033] Figure 4 yes Figure 3 Enlarged diagram of point A in the middle. (See diagram below.) Figure 3 and Figure 4 As shown, the pressure head 22 is adjustablely mounted on the base 1. In one or more embodiments, a mounting post 24 is provided on the base 1, and a mounting arm 25 is provided at the end of the mounting post 24 away from the base 1, with the pressure head 22 adjustablely mounted on the mounting arm 25. Specifically, a rotating shaft is provided at the top of the mounting post 24, and one end of the mounting arm 25 is sleeved on the outer circumference of the rotating shaft, so that the mounting post 24 and the rotating shaft form a rotatable connection. Further, a limiting plate is provided on the mounting post 24, and a limiting hole is formed on the limiting plate. A limiting rod matching the limiting hole is provided on the mounting arm 25, and the limiting rod is inserted into the limiting hole to prevent the mounting arm 25 from rotating. Further, a threaded cylinder is provided at the end of the mounting arm 25 away from the mounting post 24, and the pressure head 22 is connected to the threaded cylinder through a threaded structure, so that the pressure head 22 can rise and fall when rotating. Further, multiple pressure heads 22 are provided along the length direction of the base 1. For example, three pressure heads 22 are provided along the length direction of the base 1. Furthermore, a positioning seat 26 connected to the positioning shaft 23 is provided on the base 1, and the positioning shaft 23 is adjustablely mounted on the positioning seat 26. Specifically, multiple sets of positioning shafts 23 are arranged along the length of the base 1, with two shafts arranged opposite each other in each set. Each positioning shaft 23 is mounted on the base 1 through a corresponding positioning seat 26. The positioning shaft 23 is a lead screw shaft, and the positioning seat 26 has a threaded hole that matches the positioning shaft 23, allowing the positioning shaft 23 to be adjusted on the positioning seat 26. Furthermore, a reference seat is also provided on the base 1, and a reference shaft 27 is fixed on the reference seat. The reference shaft 27 is arranged opposite to the positioning shaft 23 and can serve as a positioning reference for the first connecting plate 204. Specifically, based on Figure 3As shown, the reference axis 27 is arranged on the front side, and there are two of them along the length of the base 1, which only abut against the first connecting plate 204 of the left single arm 200. It can be understood that multiple sets of positioning axes 23 are provided, which can press the first connecting plate 204 and the second connecting plate 205 of the left single arm 200 and the right single arm 300 onto the main body 201.
[0034] Figure 5 yes Figure 3 An enlarged view of point B in the middle. (See diagram below.) Figure 2 , Figure 3 and Figure 5 As shown, the end plate positioning structure 3 is arranged at both ends of the base 1 and abuts against the first end plate 202 and the second end plate 203. In one or more embodiments, the end plate positioning structure 3 includes a first limiting seat 31 abutting against the first end plate 202 and a second limiting seat 32 abutting against the second end plate 203. The first limiting seat 31 and the second limiting seat 32 have the same structure, and the first limiting seat 31 is used as an example for description here. The first limiting seat 31 includes a limiting plate 33 abutting against the first end plate 202 and a quick clamp 34 connected to the limiting plate 33. The quick clamp 34 is a push-pull quick clamp 34. Specifically, a guide post is provided on the limiting plate 33, a guide plate 35 is provided on the base 1, and a guide hole matching the guide post is opened on the guide plate 35, thereby limiting the movement direction of the limiting plate 33. It is understandable that a clearance hole is provided on the guide plate 35 to avoid the quick clamp 34, so that the quick clamp 34 is connected to the limiting plate 33.
[0035] Figure 6 This is a schematic diagram of an embodiment of the connecting plate positioning structure in the assembly tooling for a single fork arm of this utility model. Figure 3 and Figure 6As shown, the connecting plate positioning structure 4 is provided in two sets: one set for positioning the first connecting plate 204 and the second connecting plate 205, and the other set for positioning the fourth connecting plate 207. The structures of the two sets of connecting plate positioning structures 4 are similar; here, the connecting plate positioning structure 4 that mates with the first connecting plate 204 and the second connecting plate 205 is used as an example for description. In one or more embodiments, the connecting plate positioning structure 4 includes a limiting shaft 41 that mates with the second through hole, and a limiting sleeve 42 that is sleeved around the limiting shaft 41. Specifically, a first locking seat 43 is provided on the base 1 to lock the two ends of the limiting shaft 41 respectively. The first locking seat 43 includes a first half 44 mounted on the base 1 and a second half 45 that is detachably connected to the first half 44. One side of the second half 45 is hinged to the first half 44, and a latch clip 46 is provided between the other side and the first half 44. Specifically, a hinge plate is provided on the first half 44, and a hinge shaft matching the hinge plate is provided on one side of the second half 45, so that the first half 44 and the second half 45 form a hinged connection. Further, a limiting buckle matching a snap-fit clip 46 is provided on the first half 44, and the snap-fit clip 46 and the limiting buckle form a snap-fit connection, thereby locking the second half 45 onto the first half 44. Further, three limiting sleeves 42 are provided on each limiting shaft 41, and the first connecting plate 204 and the second connecting plate 205 are respectively arranged between two adjacent limiting sleeves 42, with the limiting sleeve 42 located at the edge abutting against the first half 44, thereby positioning the first connecting plate 204 and the second connecting plate 205 along the length of the limiting shaft 41. It is understood that the connecting plate positioning structure 4 at the end of the base 1 is not required when assembling the right single arm 300.
[0036] Figure 7 This is a schematic diagram of an embodiment of the bushing positioning structure in the assembly tooling for a single arm of a forklift according to this utility model. Figure 3 and Figure 7As shown, the bushing positioning structure 5 is provided in two sets, which respectively position the two bushings 206. In one or more embodiments, the bushing positioning structure 5 includes a positioning pin 51 that mates with the bushing 206, a reference block 52 mounted on the positioning pin 51, and an adjustable adjusting block 53 mounted on the positioning pin 51. Specifically, a second locking seat 54 is provided on the base 1 to lock both ends of the positioning pin 51. The second locking seat 54 includes a third half mounted on the base 1 and a fourth half that is detachably connected to the third half. The connection structure between the third half and the fourth half is the same as the connection structure between the first half 44 and the second half 45, and will not be described again here. Further, a protrusion is provided at one end near the positioning pin 51, and the protrusion abuts against the second locking seat 54 to position the positioning pin 51. Further, a slot is provided on the positioning pin 51 to mate with the reference block 52, so that the reference block 52 and the positioning pin 51 form a snap-fit connection. A threaded portion is provided on the positioning pin 51, and the adjusting block 53 is threadedly connected to the threaded portion, allowing the adjusting block 53 to be adjusted on the positioning pin 51 and pressing the connecting plate against the main body 201. Furthermore, abutment shafts 55 are provided at both ends of the positioning pin 51, abutting against the positioning pin 51 to prevent the positioning pin 51 from wobbling left and right. Specifically, a fixed seat is provided on the base 1, and the abutment shaft 55 is adjustablely mounted on the fixed seat via a threaded structure. The abutment shaft 55 is a lead screw shaft.
[0037] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will all fall within the protection scope of this utility model.
Claims
1. A set-up tool for a fork carriage single arm, characterized in that, The utility model relates to a kind of positioning structure of end plate, main body and connecting plate of the end plate positioning device, which comprises: Base (1); Main body positioning structure (2), including support block (21) installed on the base (1) and adapted to support the lower side of main body (201), pressure head (22) arranged opposite the support block (21), and positioning shaft (23) arranged opposite and adapted to be in contact with both sides of the main body (201); End plate positioning structure (3) is located at both ends of the base (1), and is adapted to be in contact with the first end plate (202) and the second end plate (203); Connecting plate positioning structure (4) includes limiting shaft (41) matched with second through hole and third through hole, limiting sleeve (42) sleeved on the circumferential outer side of the limiting shaft (41);The limiting sleeve (42) is adapted to be in contact with the connecting plate; Sleeve positioning structure (5) includes positioning pin shaft (51) matched with sleeve (206), reference block (52) installed on the positioning pin shaft (51), and adjustable adjusting block (53) installed on the positioning pin shaft (51);The reference block (52) and the adjusting block (53) are adapted to be arranged at both ends of the sleeve (206).
2. The set-up tool for a fork carriage single arm according to claim 1, characterized in that, Mounting column (24) is provided on the base (1), and mounting arm (25) is rotatably arranged at the end of the mounting column (24) away from the base (1), and the pressure head (22) is adjustably mounted on the mounting arm (25).
3. The set-up tool for a fork carriage single arm according to claim 1, wherein, Positioning seat (26) is installed on the base (1), and the positioning shaft (23) is adjustably mounted on the positioning seat (26).
4. The set-up tool for a fork carriage single arm according to claim 3, wherein, Reference seat is also installed on the base (1), and reference shaft (27) adapted to be in contact with the first connecting plate (204) is fixed on the reference seat.
5. The set-up tool for a fork carriage single arm according to claim 1, wherein, The end plate positioning structure (3) includes first limiting seat (31) and second limiting seat (32) arranged at both ends of the base (1) respectively;The first limiting seat (31) includes limiting plate (33) adapted to be in contact with the first end plate (202), and quick clamp (34) connected with the limiting plate (33);Guide column is provided on the limiting plate (33), guide plate (35) is fixed on the base (1), and guide hole matched with the guide column is formed on the guide plate (35).
6. The set-up tool for a fork carriage single arm according to claim 1, wherein, First locking seat (43) is provided on the base (1) to lock both ends of the limiting shaft (41) respectively;The first locking seat (43) includes first half (44) installed on the base (1), and second half (45) formed detachable connection with the first half (44);The second half (45) is hinged and matched with the first half (44) on one side, and snap clamp (46) is arranged between the other side of the second half (45) and the first half (44).
7. The set-up tool for a fork carriage single arm according to claim 1, wherein, Second locking seat (54) is provided on the base (1) to lock both ends of the positioning pin shaft (51) respectively;The second locking seat (54) includes third half installed on the base (1), and fourth half formed detachable connection with the third half.
8. The set-up tool for a fork carriage single arm according to claim 7, characterized in that, The positioning pin shaft (51) is provided with an abutting shaft (55) at both ends, which abuts against the positioning pin shaft (51); the base (1) is provided with a fixing seat, and the abutting shaft (55) is adjustably mounted on the fixing seat.