PET (Polyethylene Terephthalate) bottle flake extrusion device
By designing a PET flake extrusion device with a replaceable filter shaft and a quantitative feeding system, the problem of component wear caused by material impurities was solved, achieving efficient multi-stage filtration and quantitative supply, thereby improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-03-13
AI Technical Summary
When producing PET bottle flake extrusion equipment, impurities in the material cause severe wear of components, shortening equipment life and increasing maintenance costs when producing PET plastic products of different types or quality requirements.
A PET bottle flake extrusion device was designed, which achieves multi-stage filtration and timed and quantitative supply through a replaceable filter shaft and a quantitative feeding system, preventing material leakage and improving filtration accuracy and production efficiency.
It enables quick replacement of filter shafts according to production needs, prevents material leakage, ensures stable operation of the filtration system, meets the requirements of timed and quantitative supply, and improves production efficiency and product quality.
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Figure CN223989744U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet extrusion technology, and in particular to a PET bottle sheet extrusion device. Background Technology
[0002] PET flake extrusion equipment can melt recycled PET flakes through heating and pressurization, and continuously extrude them into the desired product shapes, such as pipes, sheets, and fibers. This process can achieve automated continuous production, greatly improving production efficiency and meeting the needs of large-scale production.
[0003] However, when producing PET plastic products of different types or quality requirements, the requirements for the precision and efficiency of material filtration are also different. Different materials contain different impurities. Impurities in the material, especially those with high hardness, will rub against the screw, barrel and other parts of the extrusion device during the extrusion process, accelerating the wear of these parts, shortening the service life of the equipment, and increasing the maintenance cost and downtime of the equipment. Therefore, a PET bottle flake extrusion device is proposed to solve the above problems. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a PET bottle flake extrusion device, which aims to improve the problem in the prior art that it is not possible to replace different filter components according to different materials.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A PET bottle flake extrusion device includes a base, a filter barrel fixedly connected to the top of the base, a support pad fixedly connected inside the filter barrel, a plurality of telescopic columns fixedly connected to the top of the support pad, springs sleeved on the outside of the telescopic columns, a common sealing ring fixedly connected to the top of the plurality of telescopic columns, a plurality of sliding grooves opened inside the filter barrel, a filter shaft slidably connected inside the filter barrel, a plurality of locking blocks fixedly connected to the outside of the filter shaft, a feed pipe fixedly connected to the outside of the filter barrel, and an opening and closing component for quantitative feeding fixedly connected to the top of the feed pipe.
[0007] As a further description of the above technical solution:
[0008] The opening and closing assembly includes a feeding hopper, the outside of which is fixedly connected to the inside of the feeding pipe. A cylinder is fixedly connected inside the feeding pipe. A push block is fixedly connected to the driving end of the cylinder. A rotating shaft is rotatably connected inside the feeding hopper. A fan blade is fixedly connected to the outside of the rotating shaft. A rotating head is fixedly connected to the outside of the rotating shaft. A fan blade is rotatably connected to the outside of the rotating shaft. A rotating head is fixedly connected to the outside of the fan blade. A discharge pipe is fixedly connected to the outside of the filter barrel.
[0009] As a further description of the above technical solution:
[0010] The outer side of the card block is slidably connected to the outside of the filter barrel, and the outer side of the card block is engagedly connected to the outside of the slide groove;
[0011] As a further description of the above technical solution:
[0012] The tops of the plurality of springs are fixedly connected to the inside of the sealing ring, and the bottoms of the plurality of springs are fixedly connected to the inside of the support pad;
[0013] As a further description of the above technical solution:
[0014] The outer side of the sealing ring is slidably connected to the outside of the slide groove, and the top of the sealing ring is coupled to the bottom of the filter shaft;
[0015] As a further description of the above technical solution:
[0016] The sealing ring functions as a sealing material, and the filter shaft functions as a filter material.
[0017] As a further description of the above technical solution:
[0018] The outer side of the first fan blade is slidably connected to the outside of the feed hopper, and the outer side of the second fan blade is slidably connected to the outside of the feed hopper;
[0019] As a further description of the above technical solution:
[0020] The external coupling of the first rotating head is connected to the external of the pushing block, and the external coupling of the second rotating head is also connected to the external of the pushing block.
[0021] As a further description of the above technical solution:
[0022] The function of the first fan blade is to control the entry of material into the feed hopper, and the function of the second fan blade is to control the entry of material into the feed hopper.
[0023] This utility model has the following beneficial effects:
[0024] 1. In this utility model, the filter shaft is slid into the filter barrel, so that the locking block engages with the slide groove. At this time, multiple telescopic columns release elastic force to squeeze the sealing ring to fit the filter shaft, realizing the quick replacement of filter shafts with different mesh sizes, and preventing PET bottle flakes from leaking during the filtration process.
[0025] 2. In this utility model, the starting cylinder pushes the push block to rotate the rotating head one and rotating head two, thereby causing the fan blades one and two to rotate inside the feeding hopper, realizing the timely and quantitative release of materials inside the feeding hopper, thus meeting the needs of timely and quantitative material supply during the production process. Attached Figure Description
[0026] Figure 1 This is a three-dimensional schematic diagram of a PET bottle flake extrusion device proposed in this utility model;
[0027] Figure 2 This is a schematic diagram of the filter shaft of a PET bottle flake extrusion device proposed in this utility model;
[0028] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0029] Figure 4 This is a schematic diagram of the structure of the push block of a PET bottle flake extrusion device proposed in this utility model;
[0030] Figure 5 This is a schematic diagram of the fan blade of a PET bottle flake extrusion device proposed in this utility model.
[0031] Legend:
[0032] 1. Base; 2. Filter barrel; 3. Support pad; 4. Telescopic column; 5. Spring; 6. Sealing ring; 7. Slide groove; 8. Filter shaft; 9. Clamping block; 10. Feed pipe; 11. Feed hopper; 12. Cylinder; 13. Push block; 14. Rotating shaft; 15. Fan blade one; 16. Rotating head one; 17. Fan blade two; 18. Rotating head two; 19. Discharge pipe. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] Reference Figures 1 to 2This utility model provides an embodiment of a PET bottle flake extrusion device, including a base 1, which is designed to support the entire device. A filter barrel 2 is fixedly connected to the top of the base 1, which provides a closed space for filtering and extruding the bottle flake material. A support pad 3 is fixedly connected inside the filter barrel 2, which provides support for subsequent components. Multiple telescopic columns 4 are fixedly connected to the top of the support pad 3, which constrains the subsequent components. Springs 5 are sleeved on the outside of the telescopic columns 4, which ensure a sealing effect. The bottoms of the multiple springs 5 are fixedly connected to the inside of the support pad 3. The tops of the multiple telescopic columns 4 are fixedly connected to the same sealing ring 6, which performs a sealing function and seals the material. The tops of the multiple springs 5 are fixedly connected to the inside of the sealing ring 6.
[0035] The filter barrel 2 has multiple grooves 7 inside, which are designed to restrict the movement direction of subsequent components. The sealing ring 6 is slidably connected to the outside of the grooves 7. A filter shaft 8 is slidably connected inside the filter barrel 2, which is designed as a direct filtration component. The function of the filter shaft 8 is to filter the material. The top of the sealing ring 6 is coupled to the bottom of the filter shaft 8. Multiple locking blocks 9 are fixedly connected to the outside of the filter shaft 8. The locking blocks 9 are designed to realize the extrusion and filtration operation of PET bottle flakes. The outside of the locking blocks 9 is slidably connected to the outside of the filter barrel 2 and is engaged with the outside of the grooves 7. A feed pipe 10 is fixedly connected to the outside of the filter barrel 2. The feed pipe 10 is designed as the inlet for the material entering the device. An opening and closing component for quantitative feeding is fixedly connected to the top of the feed pipe 10.
[0036] Reference Figures 3 to 5 The opening and closing assembly includes a feeding hopper 11, which is designed to receive PET bottle flakes. The feeding hopper 11 is externally fixedly connected to the inside of the feeding pipe 10. A cylinder 12 is fixedly connected inside the feeding pipe 10, which is designed as a power drive source. A push block 13 is fixedly connected to the drive end of the cylinder 12, which is designed to control the opening and closing state of the material in the feeding hopper 11. A rotating shaft 14 is rotatably connected inside the feeding hopper 11, which is designed as a key component connecting multiple parts and realizing the rotation function. A fan blade 15 is fixedly connected to the outside of the rotating shaft 14, which is designed to block or allow material to pass through. The fan blade 15 is slidably connected to the outside of the feeding hopper 11. A rotating head 16 is fixedly connected to the outside of the rotating shaft 14, which is designed to transmit rotational force. The rotating head 16 is externally coupled to the outside of the push block 13.
[0037] A fan blade 17 is rotatably connected to the outside of the rotating shaft 14. The fan blade 17 is designed to accurately realize the function of quantitative feeding. The fan blade 17 is slidably connected to the outside of the feed hopper 11. A rotating head 18 is fixedly connected to the outside of the fan blade 17. The rotating head 18 is designed to realize more complex mechanical actions. The rotating head 18 is coupled to the outside of the push block 13. A discharge pipe 19 is fixedly connected to the outside of the filter barrel 2. The discharge pipe 19 is designed to convey the processed material.
[0038] Working principle: When multi-stage filtration of impurities in PET bottle flakes is required according to different production plans to improve the quality of extruded products, filter shafts 8 with different mesh sizes are replaced. The locking block 9 is slid into the filter barrel 2 along the slide groove 7 and rotated to engage the locking block 9. At this time, multiple telescopic columns 4 and springs 5 are compressed. After the locking block 9 is engaged, the multiple springs 5 release their elasticity to compress the sealing ring 6, making it seal and fit tightly with the filter shaft 8. This allows for quick replacement of filter shafts 8 with different mesh sizes according to production needs, while effectively preventing PET bottle flakes from leaking from the connection between the filter shaft 8 and the filter barrel 2 during the filtration process. This ensures the stable and efficient operation of the entire filtration system, thereby guaranteeing the high quality of the extruded products.
[0039] When production requires timed and quantitative material release according to different production plans, cylinder 12 is activated, and the drive end pushes the push block 13 to move, which in turn pushes the rotating head 16 and rotating head 18, thereby driving the rotating shaft 14 to rotate. This, in turn, controls the fan blade 15 to rotate inside the feed hopper 11, driving the fan blade 17 to rotate outside the rotating shaft 14. Controlling the fan blade 17 to rotate inside the feed hopper 11 allows the material inside the feed hopper 11 to be released in a timed and quantitative manner, thus meeting the strict requirements for timed and quantitative material supply during the production process, and ensuring the smooth operation of the entire production process to meet production needs.
[0040] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A PET bottle flake extrusion apparatus comprising a base (1) characterised in that: The top of the base (1) is fixedly connected with a filter barrel (2), the inside of the filter barrel (2) is fixedly connected with a support pad (3), the top of the support pad (3) is fixedly connected with a plurality of telescopic columns (4), the outside of the telescopic column (4) is sleeved with a spring (5), the top of the telescopic column (4) is fixedly connected with the same sealing ring (6), the inside of the filter barrel (2) is provided with a plurality of sliding grooves (7), the inside of the filter barrel (2) is slidably connected with a filter shaft (8), the outside of the filter shaft (8) is fixedly connected with a plurality of clamping blocks (9), the outside of the filter barrel (2) is fixedly connected with a feeding pipe (10), and the top of the feeding pipe (10) is fixedly connected with an opening and closing assembly for quantitative feeding.
2. A PET flake extrusion apparatus as claimed in claim 1, wherein: The opening and closing assembly comprises a feeding hopper (11), the outside of the feeding hopper (11) is fixedly connected to the inside of the feeding pipe (10), the inside of the feeding pipe (10) is fixedly connected with a pneumatic cylinder (12), the driving end of the pneumatic cylinder (12) is fixedly connected with a push block (13), the inside of the feeding hopper (11) is rotatably connected with a rotating shaft (14), the outside of the rotating shaft (14) is fixedly connected with a fan blade one (15), the outside of the rotating shaft (14) is fixedly connected with a rotating head one (16), the outside of the rotating shaft (14) is rotatably connected with a fan blade two (17), the outside of the fan blade two (17) is fixedly connected with a rotating head two (18), and the outside of the filter barrel (2) is fixedly connected with a discharge pipe (19).
3. The PET chip extrusion device according to claim 1, characterized in that: The outside of the clamping block (9) is slidably connected to the outside of the filter barrel (2), and the outside of the clamping block (9) is clampedly connected to the outside of the sliding groove (7).
4. The PET chip extrusion device according to claim 1, characterized in that: The top of the plurality of springs (5) is fixedly connected to the inside of the sealing ring (6), and the bottom of the plurality of springs (5) is fixedly connected to the inside of the support pad (3).
5. The PET bottle flake extrusion apparatus of claim 1, wherein: The outside of the sealing ring (6) is slidably connected to the outside of the sliding groove (7), and the top of the sealing ring (6) is coupled to the bottom of the filter shaft (8).
6. The PET bottle flake extrusion apparatus of claim 1, wherein: The sealing ring (6) functions as a sealing material, and the filter shaft (8) functions as a filtering material.
7. The PET bottle flake extrusion apparatus of claim 2, wherein: The outside of the fan blade one (15) is slidably connected to the outside of the feeding hopper (11), and the outside of the fan blade two (17) is slidably connected to the outside of the feeding hopper (11).
8. The PET bottle flake extrusion apparatus of claim 2, wherein: The outside of the rotating head one (16) is coupled to the outside of the push block (13), and the outside of the rotating head two (18) is coupled to the outside of the push block (13).
9. The PET bottle flake extrusion apparatus of claim 2, wherein: The fan blade one (15) functions as controlling the entry of material in the feeding hopper (11), and the fan blade two (17) functions as controlling the entry of material in the feeding hopper (11).