Sludge dewatering machine convenient for deslagging

Through the coordinated design of components such as the outer shell, fixed plate, reciprocating screw, and push plate, the problem of material accumulation in the sludge dewatering machine is solved, achieving effective sludge removal and water separation, and improving working efficiency and dewatering effect.

CN223991047UActive Publication Date: 2026-03-13YIXING DONGMING ENVIRONMENTAL PROTECTION EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing sludge dewatering machines are unable to effectively remove sludge residue, resulting in material accumulation inside the casing and affecting the work efficiency of staff.

Method used

Through the coordinated design of components such as the outer shell, fixed plate, reciprocating screw, and push plate, the sludge is pushed out through the discharge chute after dewatering. Combined with the design of inclined plate and limit block, the material is prevented from accumulating and slipping. The water is separated by filter plate and water storage tank.

Benefits of technology

It achieves effective sludge removal, prevents material accumulation, saves workers' time, improves work efficiency, and improves dewatering effect by separating water through filter plates and water storage tanks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sludge dehydrator convenient for deslagging, relates to the technical field of sludge dehydrators, and comprises a base and a flocculation box, the flocculation box is fixedly connected to the inner wall of the base, a discharge pipe fixedly penetrates through the front side surface of the flocculation box, the front side surface of the base is fixedly connected with an operation panel, and the operation panel is fixedly connected with the flocculation box. The bottom of the operation panel is fixedly connected with a supporting frame, and a slag removal device is arranged on the side face of the operation panel. The deslagging device comprises a shell, and the inner wall of the shell is fixedly connected with a fixing plate. Through mutual cooperation of the shell, the fixed plate, the reciprocating screw rod, the push plate and other components, when sludge is dewatered by a machine, passes through the discharge pipe and flows out of the discharge groove to the interior of the shell, the push plate pushes out materials flowing out of the discharge groove, and the process is repeated, so that the deslagging effect is achieved, the materials cannot be accumulated in the shell, and the sludge is prevented from entering the discharge groove. And the working time of workers is saved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of sludge dewatering machines, and in particular relates to a sludge dewatering machine that facilitates sludge removal. Background Technology

[0002] Sludge produced from wastewater treatment has a high water content. Due to the characteristics of water binding with sludge particles, mechanical removal methods have certain limitations. The organic matter content, ash ratio, and especially the amount of flocculant added in the sludge have a significant impact on the final solids content. Generally speaking, mechanical dewatering can achieve a solids content of 20%-30%, and the resulting sludge is also known as sludge cake.

[0003] According to a public announcement, a sludge dewatering machine (CN 215209102 U) includes a flocculation box body, a base, a dewatering tank and a sludge trolley. The top of the flocculation box body is provided with a sludge inlet, and a dosing pipe is provided on one side of the flocculation box body.

[0004] However, in the above design, the flocculation box body, base and other components work together to make it difficult to push the material flowing out of the discharge trough out by the push plate, and the slag removal effect cannot be achieved, which needs to be improved. Utility Model Content

[0005] The purpose of this utility model is to provide a sludge dewatering machine that facilitates sludge removal. Through the cooperation of components such as the outer shell, fixed plate, reciprocating screw, and push plate, when the sludge is dewatered by the machine and flows out of the discharge trough into the inner shell through the discharge pipe, the push plate pushes the material flowing out of the discharge trough out, and the cycle repeats, achieving the effect of sludge removal. This prevents the material from accumulating inside the outer shell, saves the working time of the staff, and solves the existing problems.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model relates to a sludge dewatering machine with easy sludge removal, comprising a base and a flocculation box. The flocculation box is fixedly connected to the inner wall of the base, and a discharge pipe is fixedly inserted through the front side of the flocculation box. An operation panel is fixedly connected to the front side of the base, and a support frame is fixedly connected to the bottom of the operation panel. A sludge removal device is provided on the side of the operation panel. The sludge removal device includes a shell, and a fixing plate is fixedly connected to the inner wall of the shell. A motor is provided on the side of the fixing plate, and a reciprocating lead screw is fixedly connected to the end of the output shaft of the motor. A reciprocating threaded sleeve is fixedly connected to the circumferential surface of the reciprocating lead screw, and a push rod is fixedly connected to the circumferential surface of the reciprocating threaded sleeve. A push plate is fixedly connected to the bottom of the push rod.

[0008] Furthermore, a brush is fixedly connected to the bottom of the push plate, and a discharge groove is provided on the inner wall of the outer shell. This design is beneficial because when the push plate is subjected to force and makes a reciprocating horizontal linear motion, the push plate can drive the brush to make a reciprocating horizontal linear motion.

[0009] Furthermore, there are two discharge troughs, which are circular and interconnected with the discharge pipe. This design allows the material to pass through the discharge troughs into the outer shell when it flows out of the discharge pipe.

[0010] Furthermore, an auxiliary device is provided inside the outer shell. The auxiliary device includes a rectangular groove, which is formed on the inner wall of the outer shell. A filter plate is fixedly connected to the inner wall of the rectangular groove. A filter hole is passed through the top of the filter plate. A water storage tank is fixedly connected to the bottom of the outer shell. This design is beneficial because when materials enter the inner shell, the filter plate can further filter the materials and prevent residual moisture in the materials.

[0011] Furthermore, a ramp is fixedly connected to the side of the outer shell, and a limit block is fixedly connected to the top of the ramp. This design is beneficial for pushing the material onto the ramp surface when the push plate moves, so that the material can slide out using the ramp surface.

[0012] Furthermore, there are two limiting blocks, which are symmetrical to each other along the vertical central axis at the top of the inclined plate. This design is beneficial because when the material is displaced by force to the inclined surface of the inclined plate, the limiting blocks can limit the material and prevent it from falling from both sides of the inclined plate.

[0013] Furthermore, the angle between the inclined plate and the outer shell is less than 90 degrees, the rectangular groove runs through the bottom of the water storage tank, and the push plate is slidably connected to the inner wall of the outer shell. This design is beneficial because when the filter plate filters the material, the filtered water can flow into the water storage tank through the rectangular groove.

[0014] This utility model has the following beneficial effects:

[0015] This utility model, through the cooperation of components such as the outer shell, fixing plate, reciprocating screw, and push plate, achieves the following: when the sludge is dewatered by the machine and flows out of the discharge trough into the inner shell through the discharge pipe, the push plate pushes the material flowing out of the discharge trough out, and the cycle repeats, thus achieving the effect of slag removal and preventing the material from accumulating inside the outer shell, saving the workers' time.

[0016] This utility model utilizes components such as a rectangular trough, a filter plate, filter holes, and a water storage tank to work together to allow materials to slide down the inclined plane under the influence of gravity. To prevent materials from falling from the sides of the inclined plane, a limiting block fixed to the top of the inclined plane can limit their movement, preventing materials from falling from the sides. Workers can collect the sliding materials, which not only assists the slag removal device but also improves the work efficiency of the workers.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a three-dimensional appearance diagram of the present utility model;

[0020] Figure 2 This is a three-dimensional partial sectional view of the fixing plate of this utility model;

[0021] Figure 3 This is a three-dimensional schematic diagram of the push rod part of this utility model;

[0022] Figure 4 This is a three-dimensional cross-sectional view of the filter plate of this utility model;

[0023] Figure 5 For the present utility model Figure 4 A three-dimensional magnified diagram of A in the middle.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1. Base; 2. Flocculation box; 3. Discharge pipe; 4. Control panel; 5. Support frame; 6. Slag removal device; 61. Outer shell; 62. Fixing plate; 63. Motor; 64. Reciprocating screw; 65. Reciprocating sleeve; 66. Push rod; 67. Push plate; 68. Brush; 69. Discharge chute; 7. Auxiliary device; 71. Rectangular trough; 72. Filter plate; 73. Filter hole; 74. Water storage tank; 75. Inclined plate; 76. Limiting block. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 This utility model is a sludge dewatering machine with easy sludge removal, including a base 1 and a flocculation box 2. The flocculation box 2 is fixedly connected to the inner wall of the base 1. A discharge pipe 3 is fixedly connected through the front side of the flocculation box 2. An operation panel 4 is fixedly connected to the front side of the base 1. A support frame 5 is fixedly connected to the bottom of the operation panel 4. A sludge removal device 6 is provided on the side of the operation panel 4. The sludge removal device 6 includes a shell 61. A fixing plate 62 is fixedly connected to the inner wall of the shell 61. A motor 63 is provided on the side of the fixing plate 62. A reciprocating screw 64 is fixedly connected to the end of the output shaft of the motor 63. A reciprocating sleeve 65 is fixedly connected to the circumferential surface of the reciprocating screw 64. A push rod 66 is fixedly connected to the circumferential surface of the reciprocating sleeve 65. A push plate 67 is fixedly connected to the bottom of the push rod 66.

[0028] A brush 68 is fixedly connected to the bottom of the push plate 67, and a discharge groove 69 is provided on the inner wall of the outer shell 61. This design is beneficial to the fact that when the push plate 67 is subjected to force and makes reciprocating horizontal linear motion, the push plate 67 can drive the brush 68 to make reciprocating horizontal linear motion.

[0029] There are two discharge troughs 69. The discharge troughs 69 are circular and are interconnected with the discharge pipe 3. This design is beneficial because when the material flows out of the discharge pipe 3, the material can enter the interior of the outer shell 61 through the discharge troughs 69.

[0030] An auxiliary device 7 is provided inside the outer casing 61. The auxiliary device 7 includes a rectangular groove 71, which is formed on the inner wall of the outer casing 61. A filter plate 72 is fixedly connected to the inner wall of the rectangular groove 71. A filter hole 73 is passed through the top of the filter plate 72. A water storage tank 74 is fixedly connected to the bottom of the outer casing 61. This design is beneficial to the filter plate 72, which can further filter the material when it enters the inner casing 61, and prevent the material from having residual moisture.

[0031] An inclined plate 75 is fixedly connected to the side of the outer shell 61, and a limit block 76 is fixedly connected to the top of the inclined plate 75. This design is beneficial to push the material onto the inclined surface of the inclined plate 75 when the push plate 67 moves, and the material can slide out using the inclined surface of the inclined plate 75.

[0032] Two limiting blocks 76 are provided and are symmetrical to each other along the vertical central axis at the top of the inclined plate 75. This design is beneficial to the limiting blocks 76, which can limit the material when it is displaced by force to the inclined surface of the inclined plate 75, so that the material does not fall from both sides of the inclined plate 75.

[0033] The angle between the inclined plate 75 and the outer shell 61 is less than 90 degrees. The rectangular groove 71 runs through the bottom of the water storage tank 74. The push plate 67 is slidably connected to the inner wall of the outer shell 61. This design is beneficial because when the filter plate 72 filters the material, the filtered water can flow into the water storage tank 74 through the rectangular groove 71.

[0034] A specific application of this embodiment is as follows: First, when the operator starts the external power supply, the motor 63 set on the side of the fixed plate 62 starts to operate, and at the same time, the reciprocating screw 64 fixed at the end of the output shaft of the motor 63 rotates clockwise. When the reciprocating screw 64 rotates clockwise, it forces the reciprocating sleeve 65 threaded to the circumferential surface to make reciprocating horizontal linear motion. When the reciprocating sleeve 65 makes reciprocating horizontal linear motion, it causes the push rod 66 fixed on the circumferential surface of the reciprocating sleeve 65 to make reciprocating linear motion. Then, when the push rod 66 makes reciprocating horizontal linear motion, it drives the push plate 67 fixed at the bottom of the push rod 66 to move, thereby causing the brush 68 fixed at the bottom of the push plate 67 to make reciprocating horizontal linear motion. When the machine dewaters the sludge, it flows out from the discharge trough 69 into the inside of the outer shell 61 through the discharge pipe 3. The push plate 67 pushes out the material flowing out of the discharge trough 69, and the cycle repeats, achieving the slag removal effect, so that the material cannot accumulate inside the outer shell 61, saving the operator's working time.

[0035] Finally, when the machine is performing slag removal, in order to prevent incomplete dehydration of the material, resulting in a small amount of moisture remaining when the material flows into the inner wall of the outer shell 61, the filter plate 72 fixed to the inner wall of the rectangular trough 71 can filter it to a certain extent. When the push plate 67 pushes the material to move, it can push the material onto the inclined plate 75 fixed to the side of the outer shell 61. During this process, the residual moisture in the material will flow into the water storage tank 74 fixed to the bottom of the outer shell 61 through the filter hole 73. At the same time, when the material is pushed to the inclined surface of the inclined plate 75 by the push plate 67, the material will slide down the inclined surface of the inclined plate 75 due to gravity. In order to prevent the material from falling from both sides of the inclined plate 75, the limiting block 76 fixed to the top of the inclined plate 75 can limit it and prevent the material from falling from both sides of the inclined plate 75. The workers can collect the sliding material, which plays an auxiliary role in the slag removal device 6 and improves the work efficiency of the workers.

[0036] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A sludge dewatering machine with easy de-sludging, comprising a base (1) and a flocculation tank (2), characterized in that: The flocculation tank (2) is fixedly connected to the inner wall of the base (1), a discharge pipe (3) is fixedly penetrated through the front side of the flocculation tank (2), an operation panel (4) is fixedly connected to the front side of the base (1), a support frame (5) is fixedly connected to the bottom of the operation panel (4), and a deslagging device (6) is arranged on the side of the operation panel (4). The deslagging device (6) comprises a shell (61) fixedly connected to the top of the support frame (5), a fixed plate (62) fixedly connected to the inner wall of the shell (61), a motor (63) arranged on the side of the fixed plate (62), a reciprocating screw rod (64) fixedly connected to the output shaft end of the motor (63), a reciprocating sleeve (65) fixedly connected to the circumferential surface of the reciprocating screw rod (64), a push rod (66) fixedly connected to the circumferential surface of the reciprocating sleeve (65), and a push plate (67) fixedly connected to the bottom of the push rod (66).

2. A sludge dewatering machine with easy deslagging according to claim 1, characterized in that, The bottom of the push plate (67) is fixedly connected with a brush (68), and the inner wall of the shell (61) is provided with a discharge groove (69).

3. A sludge dewatering machine with easy slagging according to claim 2, characterized in that, The discharge groove (69) is provided with two, and is arranged in a circular shape and penetrates through the discharge pipe (3).

4. A sludge dehydrator with easy slagging according to claim 3, characterized in that, An auxiliary device (7) is arranged in the shell (61), the auxiliary device (7) comprises a rectangular groove (71) arranged on the inner wall of the shell (61), a filter plate (72) fixedly connected to the inner wall of the rectangular groove (71), a filter hole (73) penetrating through the top of the filter plate (72), and a water storage tank (74) fixedly connected to the bottom of the shell (61).

5. A sludge dewatering machine with ease of slagging according to claim 4, characterized in that, The side of the shell (61) is fixedly connected with an inclined plate (75), and the top of the inclined plate (75) is fixedly connected with a limiting block (76).

6. A sludge dewatering machine with ease of slagging according to claim 5, characterized in that, The limiting block (76) is provided with two and is symmetrical to each other along the vertical central axis of the top of the inclined plate (75).

7. A sludge dehydrator with easy slagging according to claim 6, characterized in that, The angle between the inclined plate (75) and the shell (61) is less than ninety degrees, the rectangular groove (71) penetrates through the bottom of the water storage tank (74), and the push plate (67) is slidingly connected to the inner wall of the shell (61).

Citation Information

Patent Citations

  • Sludge dewatering machine

    CN215209102U