Slip form paver tooth wall mold joint cutting device

Abstract

The utility model belongs to the technical field of slip-form pavers, and particularly relates to a slip-form paver tooth wall mold joint-cutting device which comprises a slip-form paver, a joint-cutting mechanism is mounted on the slip-form paver through a rack and comprises a cutter driving cylinder, a cutter component and a compression shaping guard plate, a cutter fixing seat is mounted at the top of the cutter component, and a cutter fixing seat is mounted at the bottom of the cutter fixing seat. The two ends of the cutter fixing base slide on sliding rails on the two sides of the joint cutting mechanism through limiting sliding blocks, the front faces and the rear faces of the limiting sliding blocks are connected with pressing shaping protection plates, and elastic extrusion pieces are integrally formed on the two sides of the cutter assembly. According to the utility model, the joint cutting mechanism and the cutter assembly are matched with each other to press the shaping guard plate to directly cut the unsolidified concrete, so that the completeness of the periphery and the inner side surface of the cut joint is ensured, the construction difficulty is reduced, the secondary construction is avoided, and the normal continuous slip-form construction operation is not influenced; the time is effectively saved, and the construction efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of slipform pavers, specifically relating to a slit cutting device for a slipform paver tooth wall mold. Background Technology

[0002] The toothed wall formwork is a cast-in-place formwork. On the construction site, the formwork must be installed first, and the distance between the formwork should be set according to the construction drawings. After the formwork is installed, concrete can be poured.

[0003] After the concrete slipform construction is completed and the concrete has solidified, it needs to be cut. Current technologies include: 1) Using a cutting machine to cut the solidified concrete, which is costly, requires a large number of cutting blades, has low efficiency, and makes the cutting process difficult. 2) Using a single cutting board, which requires manual hammering, often results in insufficient cutting depth.

[0004] Therefore, this application develops a toothed wall mold cutting device for a slipform paver to solve the above problems. Utility Model Content

[0005] To address the problems mentioned in the background section, this invention provides a slit-cutting device for a slipform paver's toothed wall mold. This device utilizes a slit-cutting mechanism and a cutting blade assembly, along with a pressing and shaping guard plate, to directly cut slits in uncured concrete. This ensures the integrity of the slit's perimeter and inner surface, reducing construction difficulty and avoiding secondary construction. It also does not affect normal continuous slipform construction operations, effectively saving time and improving construction efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a slit cutting device for a slipform paver tooth wall mold, comprising a slipform paver, the slipform paver being connected to a hydraulic lift on one side of the paver body via a frame, a slit cutting mechanism being mounted on the slipform paver via the frame, the slit cutting mechanism comprising a cutter drive cylinder, a cutter assembly, and a pressing and shaping guard plate, a cutter fixing seat being mounted on the top of the cutter assembly, the two ends of the cutter fixing seat being slidably mounted on slide rails on both sides of the slit cutting mechanism via limit sliders, the front and rear surfaces of the limit sliders being connected to the pressing and shaping guard plate, and elastic extrusion plates being integrally formed on both sides of the cutter assembly.

[0007] As a preferred embodiment, the compression shaping guard plate includes an upper pressure plate, the bottom of which is provided with a compression template adapted to the concrete structure; guide rods are provided at both ends of the upper pressure plate, the upper end of the guide rod is limited and slidable in the limiting hole of the connecting plate, and the lower end of the guide rod is sleeved with a compression spring connected to the upper pressure plate and the connecting plate; the upper pressure plate is positioned close to both sides of the cutter assembly.

[0008] As a preferred embodiment, the cutter assembly has grooves on both sides, the lower end of the elastic extrusion plate is installed at the groove opening, the upper back of the elastic extrusion plate is provided with an extrusion spring connected to the inside of the groove, and the bottom of the cutter assembly is provided with a blade.

[0009] As a preferred embodiment, the top of the slitting mechanism is equipped with a cutter drive cylinder that is connected to the top of the cutter fixing seat.

[0010] As a preferred embodiment, the cutting blade assembly and the clamping and shaping guard plate are driven by a cutting blade drive cylinder to move up and down along the slide rail.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This invention utilizes a cutting mechanism and a cutting blade assembly, along with a pressing and shaping guard plate, to directly cut slits in uncured concrete during concrete slipform construction. This ensures the integrity of the slit's perimeter and inner surface, reducing construction difficulty and avoiding secondary construction. It can be operated during material gaps in slipform construction without affecting normal continuous slipform operations. It effectively saves time during construction, thereby improving construction efficiency.

[0013] The upper pressure plate and the clamping template are pressed against the top and sides of the concrete structure by the cutting cylinder; this ensures the integrity of the concrete structure during the cutting process and avoids the deformation, cracking or partial collapse of the concrete surface around the cut due to the squeezing force of the cutter pressing into the stone or the force of the cutter pulling out. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of an embodiment of the present utility model;

[0016] Figure 3 This is a schematic diagram of the slit cutting mechanism in this utility model;

[0017] Figure 4 for Figure 3 A front view structural diagram;

[0018] Figure 5 for Figure 4 A schematic diagram of the isometric cross-sectional structure of the AA plane.

[0019] Figure 6 for Figure 5 Enlarged structural diagram at point B.

[0020] Explanation of icon numbers:

[0021] 1. Hydraulic lift; 2. Frame; 3. Slipform paver; 4. Cutting mechanism; 41. Cutter drive cylinder; 42. Slide rail; 43. Limiting slider; 44. Cutter fixing seat; 5. Cutter assembly; 51. Blade; 52. Elastic extrusion plate; 53. Extrusion spring; 6. Pressing shaping guard plate; 61. Upper pressure plate; 62. Guide rod; 63. Pressing spring; 64. Pressing template; 65. Connecting plate; 10. Concrete structure. Detailed Implementation

[0022] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0023] Please see Figures 1-6 This utility model provides the following technical solution: a slit cutting device for a slipform paver tooth wall mold, including a slipform paver 3. The slipform paver 3 is connected to a hydraulic lift 1 on one side of the paver body via a frame 2. A slit cutting mechanism 4 is installed on the slipform paver 3 via the frame 2. The slit cutting mechanism 4 includes a cutter drive cylinder 41, a cutter assembly 5, and a pressing and shaping guard plate 6. A cutter fixing seat 44 is installed on the top of the cutter assembly 5. The two ends of the cutter fixing seat 44 slide on the slide rails 42 on both sides of the slit cutting mechanism 4 via limiting sliders 43. The front and rear surfaces of the limiting slider 43 are connected with a pressing and shaping guard plate 6, and the two sides of the cutting assembly 5 are integrally formed with elastic extrusion plates 52. During the concrete slipform construction, the cutting assembly 5, in conjunction with the pressing and shaping guard plate 6, directly cuts the uncured concrete, ensuring the integrity of the cut edges and the inner surface of the cut. This reduces the difficulty of construction and avoids secondary construction. It can be operated in conjunction with the material gap of slipform construction without affecting the normal continuous slipform construction operation. It can effectively save time during the construction process, thereby improving the efficiency of construction.

[0024] Specifically, the compression molding guard plate 6 includes an upper pressure plate 61, with a compression template 64 adapted to the concrete structure 10 at its bottom; guide rods 62 are provided at both ends of the upper pressure plate 61, with the upper end of the guide rod 62 sliding within the limiting hole of the connecting plate 65, and a compression spring 63 connected to the upper pressure plate 61 and the connecting plate 65 sleeved at the lower end of the guide rod 62; the upper pressure plate 61 is positioned close to both sides of the cutter assembly 5; a cutter drive cylinder 41 connected to the top of the cutter fixing seat 44 is installed on the top of the cutting mechanism 4; the cutter is activated. The driving cylinder 41 drives the limiting slider 43 to move downward along the slide rail 42, thereby driving the pressing plastic protective plate 6 to move downward until the upper pressure plate 61 on the pressing plastic protective plate 6 presses on the upper surface of the concrete structure 10, and the pressing template 64 is attached to both sides of the concrete structure 10; this ensures the integrity of the top surface and both sides of the concrete structure 10 during the cutting process. The uncured concrete is easily deformed and cracked or partially collapsed by the squeezing force of the cutter cutting into the stone or the force of the cutter pulling out.

[0025] Specifically, the cutter assembly 5 has grooves on both sides, and the lower end of the elastic compression plate 52 is installed at the groove opening. The upper back of the elastic compression plate 52 is provided with a compression spring 53 connected to the inside of the groove. The bottom of the cutter assembly 5 is provided with a blade 51. The elastic compression plate 52 is made of stainless steel that does not easily stick to concrete. The height of the elastic compression plate 52 is higher than the height of the concrete structure 10. The limiting slider 43 drives the cutter assembly 5 downward to cut into the concrete structure 10. After the cutter assembly 5 cuts, the elastic compression plates 52 on both sides of the cutter assembly 5, together with the compression spring 51, compress the inner side of the cut, thereby ensuring the flatness of the inner side of the cut and preventing the collapse of the inner side of the cut.

[0026] Specifically, the cutter assembly 5 and the pressing and shaping guard plate 6 are driven by the cutter drive cylinder 41 to move up and down along the slide rail 42.

[0027] In addition, the frame 2 is equipped with an electrical control box that is electrically connected to the hydraulic lift 1 and the cutter drive cylinder 41; the electrical control box is used to supply power.

[0028] The working principle and usage process of this utility model are as follows: In use, the hydraulic lift 1, via the frame 2, adjusts the height of the slipform paver 3 and the cutting mechanism 4. The slipform paver 3 lays the concrete structure 10 flat on the ground. The cutting mechanism 4, perpendicular to the concrete structure 10, cuts slits according to the different lengths of the concrete structure 10. When the cutting mechanism 4 reaches the required cutting position, the slipform paver 3 first stops its forward movement, then the cutter drive cylinder 41 is activated. The movable limit slider 43 moves downward along the slide rail 42, thereby driving the pressing and shaping guard plate 6 downward until the upper pressure plate 61 on the pressing and shaping guard plate 6 presses against the upper surface of the concrete structure 10, and the pressing template 64 is attached to both sides of the concrete structure 10. This ensures the integrity of the top surface and both sides of the concrete structure 10 during the cutting process, and avoids deformation, cracking, or partial collapse of the concrete surface around the cut opening caused by the squeezing force of the cutter entering and squeezing the stone or the force of the cutter pulling out. The limit slider 43 drives the cutter assembly 5 downward to cut into the concrete structure 10. After the cutter assembly 5 cuts, the elastic compression plates 52 on both sides of the cutter assembly 5, together with the compression spring 51, compress the inner side of the cut, thereby ensuring the flatness of the inner side of the cut and preventing the collapse of the inner side of the cut. The above process is repeated until all the cutting construction of the concrete structure 10 is completed. By using the cutting mechanism 4, the cutting blade assembly 5, and the pressing and shaping guard plate 6 in conjunction with the cutting construction, the construction difficulty is reduced while avoiding secondary construction. It can be operated in conjunction with the material gap of slipform construction without affecting the normal continuous slipform construction operation. It can effectively save time during the construction process, thereby improving the construction efficiency.

[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A joint cutting device for a slipform paver tooth wall mold, comprising a slipform paver (3) connected to a hydraulic lift (1) on one side of a paver body through a frame (2), and a joint cutting mechanism (4) mounted on the slipform paver (3) through the frame (2), characterized in that: The cutting mechanism (4) comprises a cutter driving cylinder (41), a cutter assembly (5) and a pressing and shaping guard plate (6), the cutter assembly (5) is provided with a cutter fixing seat (44) at the top, the cutter fixing seat (44) is slidably connected to the slide rails (42) on both sides of the cutting mechanism (4) through limiting sliding blocks (43) at both ends, the pressing and shaping guard plate (6) is connected to the front and rear surfaces of the limiting sliding blocks (43), and the cutter assembly (5) is integrally provided with elastic extrusion pieces (52) on both sides.

2. The slipform paver toothwall form joint cutting device of claim 1, wherein: The pressing and shaping guard plate (6) comprises an upper pressing plate (61), the bottom of the upper pressing plate (61) is provided with a pressing die plate (64) matched with the concrete structure, guide rods (62) are arranged at both ends of the upper pressing plate (61), the upper ends of the guide rods (62) are slidably connected to limiting holes in a connecting plate (65), the lower ends of the guide rods (62) are provided with pressing springs (63) connected to the upper pressing plate (61) and the connecting plate (65), and the upper pressing plate (61) is arranged close to both sides of the cutter assembly (5).

3. The slipform paver toothwall form joint cutting device of claim 1, wherein: The cutter assembly (5) is provided with grooves on both sides, the lower ends of the elastic extrusion pieces (52) are arranged in the grooves, the upper ends of the elastic extrusion pieces (52) are provided with extrusion springs (53) connected to the grooves, and the cutter assembly (5) is provided with a blade (51) at the bottom.

4. The slipform paver toothwall form joint cutting device of claim 1, wherein: The cutting mechanism (4) is provided with the cutter driving cylinder (41) connected to the top of the cutter fixing seat (44).

5. The slipform paver toothwall form joint cutting device of claim 1, wherein: The cutter assembly (5) and the pressing and shaping guard plate (6) are driven to move up and down along the slide rails (42) by the cutter driving cylinder (41).

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