Start-stop control device of gas generator set
By introducing a ring structure and fastening bolts into the hinge mechanism of the gas generator set start-stop control cabinet, the instability problem caused by loose cabinet doors was solved, resulting in more stable opening and closing and extending the service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-03-13
AI Technical Summary
The door of the gas generator set start-stop control cabinet is unstable due to loose hinges and cylindrical pins, which affects its service life.
The hinge mechanism includes a first hinge plate and a second hinge plate. Damping is increased through a ring structure. The ring structure and fastening bolts are used to ensure stable rotation between the hinge plate and the cylindrical pin. Combined with a sleeve and a damping ring to protect the cylindrical pin, the opening and closing stability of the door is improved.
It improves the stability of the door opening and closing, extends its service life, reduces shaking caused by loosening, and enhances the reliability and service life of the equipment.
Smart Images

Figure CN223991676U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gas generator set technology, and in particular to a gas generator set start-stop control device. Background Technology
[0002] A gas generator set is a power generation device that uses gas as fuel to convert the chemical energy of the gas into electrical energy. The start-stop control cabinet of the gas generator set works in conjunction with the various valve groups of the gas generator, and is mainly used to control the start-up, shutdown, and operation status monitoring of the gas generator set, thereby realizing one-button programmable start-up and shutdown of the unit.
[0003] A typical start-stop control cabinet for a gas generator set generally consists of a control circuit, operation buttons and switches, display instruments, indicator lights, protection devices, a communication module, and a power supply module. The control circuit handles logic control; operation buttons and switches are used for start-stop and other operations; display instruments show operating parameters; indicator lights provide feedback on the operating status; protection devices ensure the safety of the unit; the communication module enables remote monitoring and data transmission; and the power supply module provides power to all parts of the control cabinet. All parts work together to achieve effective control and monitoring of the gas generator set. For ease of operation, operation buttons and switches are usually installed on the outside of the cabinet door, which is hinged to the cabinet for easy maintenance of the equipment inside. However, because the hinge plate fixed to the door rotates around the cylindrical pin when the door opens and closes, loosening can occur between the hinge plate and the cylindrical pin over time, leading to increased shaking when the door is opened and closed, affecting the normal opening and closing of the gas generator set start-stop control cabinet door. Summary of the Invention
[0004] The purpose of this invention is to provide a start-stop control device for a gas generator set to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a gas generator set start-stop control device, including a main cabinet, the main cabinet including multiple control boxes, the front of the control box is provided with a door, the door is provided with a start-stop control knob, and the door is pivotally connected to the control box through a hinge mechanism;
[0006] The hinge mechanism includes a first hinge plate and a second hinge plate. The first hinge plate is detachably connected to the outside of the door, and the second hinge plate is detachably connected to the outside of the control box.
[0007] The second hinge plate has a movable groove on the side facing the first hinge plate, and a cylindrical pin is provided in the movable groove. The cylindrical pin is fixedly connected to the second hinge plate. The end of the first hinge plate near the second hinge plate is fitted over the outside of the cylindrical pin. The first hinge plate and the cylindrical pin are rotatably connected. The upper and lower ends of the first hinge plate are fixedly connected with ring structures for adjusting the damping of the first hinge plate and the cylindrical pin.
[0008] As a preferred embodiment of the start-stop control device for a gas generator set of the present invention, wherein: pressure plates are provided on the inner side of the control box and the box door, and multiple first fastening bolts are mounted on the pressure plates; bolt holes that cooperate with the first fastening bolts are opened on the control box and the box door; the first fastening bolts pass through the bolt holes and are threadedly connected to the threaded holes opened on the inner side of the first hinge plate and the second hinge plate.
[0009] As a preferred embodiment of the start-stop control device for a gas generator set of the present invention, the ring structure includes a sleeve, which is sleeved on the outside of the cylindrical pin and is rotatably connected to the cylindrical pin. A fixing pin is provided on the side of the sleeve near the second hinge plate, and the fixing pin is fixedly connected to the first hinge plate. Two clamping mouths are provided on the other side of the sleeve, and fastening mechanisms for tightening the sleeve are provided on the clamping mouths.
[0010] As a preferred embodiment of the start-stop control device for a gas generator set of the present invention, the fastening mechanism includes a second fastening bolt, which passes through two clamps. The clamps have movable holes that cooperate with the second fastening bolt. One end of the second fastening bolt is provided with a nut, and the other end of the second fastening bolt is provided with a nut. The nut is threadedly connected to the second fastening bolt.
[0011] As a preferred embodiment of the start-stop control device for a gas generator set of the present invention, wherein: a damping ring is provided on the inner side of the sleeve, and the damping ring is fixedly connected to the sleeve.
[0012] As a preferred embodiment of the start-stop control device for a gas generator set according to this utility model, the nut and the side of the nut facing the clamp are both provided with a washer, and the washer is sleeved on the outside of the nut.
[0013] As a preferred embodiment of the start-stop control device for a gas generator set of the present invention, wherein: a handle is provided on the outside of the box door, the handle is fixedly connected to the box door, and a rubber layer is provided on the outside of the handle.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] The control box has a door on the front, with a start / stop control knob on the door. The door is pivotally connected to the control box via a hinge mechanism. The ring structure fixed to the upper and lower ends of the first hinge plate can rotate together with the first hinge plate. When the first and second hinge plates become loose, the ring structure increases the damping between the first hinge plate and the cylindrical pin from the top and bottom of the first hinge plate, which can keep the first hinge plate stable during rotation, improve the stability of the door opening and closing, and increase the service life of the door. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the control box in this utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the first hinge plate in this utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the hoop in this utility model.
[0020] In the diagram: 1. Main cabinet; 2. Control box; 3. Box door; 4. Start / stop control knob; 5. Handle; 6. Hinge mechanism; 7. First hinge plate; 8. Second hinge plate; 9. Pressure plate; 10. First fastening bolt; 11. Movable groove; 12. Cylindrical pin; 13. Hoop; 14. Damping ring; 15. Fixing pin; 16. Hoop mouth; 17. Second fastening bolt; 18. Nut. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-4 A start-stop control device for a gas generator set includes a main cabinet 1, which comprises multiple control boxes 2. Each control box 2 has a door 3 on its front, and a start-stop control knob 4 is mounted on the door 3. The door 3 is pivotally connected to the control box 2 via a hinge mechanism 6. In addition to the start-stop control knob 4, the door 3 also has a central control panel. The start-stop control knob 4 includes a forced trip button, a start-allow button, a DC power switch button, a voltage setting button, and an emergency stop button, etc., which will not be described in detail here.
[0023] The hinge mechanism 6 includes a first hinge plate 7 and a second hinge plate 8. The first hinge plate 7 is detachably connected to the outside of the door 3, and the second hinge plate 8 is detachably connected to the outside of the control box 2.
[0024] The second hinge plate 8 has a movable groove 11 on the side facing the first hinge plate 7. A cylindrical pin 12 is provided in the movable groove 11. The cylindrical pin 12 is fixedly connected to the second hinge plate 8. The end of the first hinge plate 7 near the second hinge plate 8 is fitted over the outside of the cylindrical pin 12. The first hinge plate 7 and the cylindrical pin 12 are rotatably connected. The upper and lower ends of the first hinge plate 7 are fixedly connected with a ring structure for adjusting the damping of the first hinge plate 7 and the cylindrical pin 12.
[0025] The ring structure fixed at the upper and lower ends of the first hinge plate 7 can rotate together with the first hinge plate 7. When the first hinge plate 7 and the second hinge plate 8 become loose, the ring structure increases the damping between the first hinge plate 7 and the cylindrical pin 12 from the top and bottom of the first hinge plate 7, which can keep the first hinge plate 7 stable when rotating, improve the opening and closing stability of the door 3, and increase the service life of the door 3.
[0026] To facilitate the disassembly and replacement of the hinge mechanism 6, in a preferred embodiment, pressure plates 9 are provided on the inner sides of both the control box 2 and the door 3. Multiple first fastening bolts 10 are mounted on the pressure plates 9. Bolt holes that mate with the first fastening bolts 10 are provided on the control box 2 and the door 3. The first fastening bolts 10 pass through the bolt holes and are threadedly connected to the threaded holes provided on the inner sides of the first hinge plate 7 and the second hinge plate 8.
[0027] During installation, the corresponding pressure plate 9 is placed inside the control box 2 and the door 3. The first fastening bolt 10 is rotated, passing through the pressure plate 9 and screwed into the bolt holes on the control box 2 and the door 3. Then, the first hinge plate 7 and the second hinge plate 8 are fitted onto the edges of the door 3 and the control box 2. The first fastening bolt 10 is then screwed into the threaded holes on the inner sides of the first hinge plate 7 and the second hinge plate 8, thus completing the fixing of the hinge mechanism 6. The disassembly and assembly of the hinge mechanism 6 are similar and will not be explained further here.
[0028] Regarding the ring structure:
[0029] The ring structure includes a sleeve 13, which is fitted around the cylindrical pin 12 and is rotatably connected to the cylindrical pin 12. A fixing pin 15 is provided on the side of the sleeve 13 near the second hinge plate 8, and the fixing pin 15 is fixedly connected to the first hinge plate 7. Two clamps 16 are provided on the other side of the sleeve 13, and a fastening mechanism is provided on the clamps 16 for tightening the sleeve 13.
[0030] The end of the clamp 13 furthest from the clamp nozzle 16 is fixed to the first hinge plate 7 by a fixing pin 15. When the first hinge plate 7 rotates around the cylindrical pin 12, the clamp 13 also rotates accordingly. At this time, the clamp 13 does not affect the rotation of the first hinge plate 7. When the hinge mechanism 6 becomes loose due to prolonged use, the clamp 13 can be tightened by the fastening mechanism on the clamp nozzle 16. The circle around the clamp 13 becomes smaller and squeezes the cylindrical pin 12, increasing the damping between the cylindrical pin 12 and the clamp 13, ensuring the stable opening and closing of the hinge mechanism 6.
[0031] Specifically, the fastening mechanism includes a second fastening bolt 17, which passes through two clamps 16. The clamps 16 have movable holes that mate with the second fastening bolt 17. One end of the second fastening bolt 17 is provided with a nut, and the other end of the second fastening bolt 17 is provided with a nut 18, which is threadedly connected to the second fastening bolt 17.
[0032] The second fastening bolt 17 is assembled on the two clamps 16. Using a tool, tighten the nut 18. The nut 18 will work with the nut to squeeze the two clamps 16. The sleeve 13 will produce elastic deformation, squeezing the cylindrical pin 12 and adjusting the damping between the cylindrical pin 12 and the sleeve 13.
[0033] To protect the sleeve 13 and the cylindrical pin 12, in a preferred embodiment, a damping ring 14 is provided on the inner side of the sleeve 13, and the damping ring 14 is fixedly connected to the sleeve 13. When the sleeve 13 is tightened, the damping ring 14 will replace the sleeve 13 in contact with the cylindrical pin 12, so as to reduce the frictional damage to the cylindrical pin 12 when the sleeve 13 rotates.
[0034] In the preferred embodiment, both the nut and the bolt 18 have washers on the side facing the clamp 16, and the washers are fitted over the outside of the bolt 18. The washers fitted over the outside of the bolt 18 act as buffers, providing protection for the nut and bolt 18 when the bolt 18 is tightened, and distributing the pressure on the nut and bolt 18.
[0035] It is worth explaining in detail that a handle 5 is provided on the outside of the door 3. The handle 5 is fixedly connected to the door 3, and a rubber layer is provided on the outside of the handle 5. In addition to its anti-slip function, the rubber layer also provides insulation.
[0036] Working principle:
[0037] The start / stop control knob 4 includes a forced trip button, a start enable button, a DC power switch button, a voltage setting button, and an emergency stop button. The start / stop operation of the gas generator set is controlled via the start / stop control knob 4 on the main cabinet 1. The ring structure fixed to the upper and lower ends of the first hinge plate 7 rotates with the first hinge plate 7. When loosening occurs between the first hinge plate 7 and the second hinge plate 8, the ring structure increases the damping between the first hinge plate 7 and the cylindrical pin 12 from the top and bottom, ensuring smooth rotation of the first hinge plate 7, improving the opening and closing stability of the cabinet door 3, and extending the service life of the cabinet door 3.
[0038] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A gas generator set start-stop control device, comprising a main cabinet (1), the main cabinet (1) comprises a plurality of control boxes (2), the control box (2) is provided with a box door (3) on the front, the box door (3) is provided with a start-stop control knob (4), characterized in that: The box door (3) is pivotally connected with the control box (2) through a hinge mechanism (6); The hinge mechanism (6) comprises a first hinge plate (7) and a second hinge plate (8), the first hinge plate (7) is detachably connected on the outside of the box door (3), and the second hinge plate (8) is detachably connected on the outside of the control box (2); The second hinge plate (8) is provided with a movable slot (11) on the side facing the first hinge plate (7), the movable slot (11) is provided with a cylindrical pin (12) inside, the cylindrical pin (12) is fixedly connected with the second hinge plate (8), one end of the first hinge plate (7) is sleeved on the outside of the cylindrical pin (12) close to the second hinge plate (8), the first hinge plate (7) is rotatably connected with the cylindrical pin (12), and the upper end and the lower end of the first hinge plate (7) are fixedly connected with a ring sleeve structure for adjusting the damping of the first hinge plate (7) and the cylindrical pin (12).
2. The control device according to claim 1, wherein: The inside of the control box (2) and the box door (3) is provided with a pressing plate (9), a plurality of first fastening bolts (10) are assembled on the pressing plate (9), bolt holes matched with the first fastening bolts (10) are formed on the control box (2) and the box door (3), the first fastening bolts (10) pass through the bolt holes and are screwedly connected with threaded holes formed in the inside of the first hinge plate (7) and the second hinge plate (8).
3. The control device according to claim 1, wherein the control device is configured to perform the control of the gas engine so that the gas engine is stopped when the engine speed is lower than a predetermined speed. The ring sleeve structure comprises a sleeve clamp (13), the sleeve clamp (13) is sleeved on the outside of the cylindrical pin (12), the sleeve clamp (13) is rotatably connected with the cylindrical pin (12), one side of the sleeve clamp (13) close to the second hinge plate (8) is provided with a fixed pin (15), the fixed pin (15) is fixedly connected with the first hinge plate (7), the other side of the sleeve clamp (13) is provided with two clamp mouths (16), the clamp mouths (16) are provided with a fastening mechanism for tightening the sleeve clamp (13).
4. The control device according to claim 3, wherein the control device is configured to perform the control of the gas engine so that the gas engine is stopped when the engine speed is lower than the predetermined speed. The fastening mechanism comprises a second fastening bolt (17), the second fastening bolt (17) penetrates the two clamp mouths (16), the clamp mouths (16) are provided with movable holes matched with the second fastening bolt (17), one end of the second fastening bolt (17) is provided with a nut, the other end of the second fastening bolt (17) is provided with a nut (18), and the nut (18) is screwedly connected with the second fastening bolt (17).
5. The control device according to claim 3, wherein the control device is configured to perform the control of the gas engine so that the gas engine is stopped when the engine speed is lower than the predetermined speed. The inside of the sleeve clamp (13) is provided with a damping ring (14), and the damping ring (14) is fixedly connected with the sleeve clamp (13).
6. The control device according to claim 4, wherein: The nut and the nut (18) are provided with gaskets on the side facing the clamp mouth (16), and the gaskets are sleeved on the outside of the nut (18).
7. The control device according to claim 1, wherein: The outside of the box door (3) is provided with a handle (5), the handle (5) is fixedly connected with the box door (3), and the outside of the handle (5) is provided with a rubber layer.