Combined top beam hydraulic support
By combining the drive mechanism and pressure detection mechanism of the hydraulic support top beam, the problems of unsmooth movement and unstable support of the hydraulic support were solved, achieving the effect of stable movement and safe support.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2026-03-13
AI Technical Summary
The existing hydraulic support for the roof beam lacks mobility, resulting in poor movement, inability to monitor support pressure, and inability to adjust the support position, which can easily lead to collisions with machinery on the top of the roadway.
A combined hydraulic support for the top beam was designed, comprising a drive mechanism, a pressure detection mechanism, and a support mechanism. Stable movement and safe support are achieved through roller movement, pressure sensor monitoring, and support block adjustment.
It improves the stability of hydraulic supports, can monitor support pressure and issue timely alarms, avoids collisions with equipment on the tunnel roof, and ensures safe and convenient use and support position adjustment.
Smart Images

Figure CN223991777U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydraulic support technology, specifically a combined top beam hydraulic support. Background Technology
[0002] Hydraulic supports are hydraulic power devices that use liquid pressure to generate supporting force and achieve automatic relocation for roof support and management. They are an indispensable supporting equipment for fully mechanized coal mining, with the mining face pressure acting as an external load on the hydraulic supports.
[0003] In the existing technology, conventional hydraulic supports for roof beams lack mobility, resulting in unsmooth movement of the hydraulic supports. During use, it is impossible to monitor the support pressure, which poses a safety hazard. Furthermore, it is impossible to adjust the support points according to the needs of the support location, which can easily cause collisions with other equipment on the roadway roof, making it impossible for the hydraulic supports to provide effective support. Utility Model Content
[0004] This utility model provides a combined top beam hydraulic support to solve the problems in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a combined top beam hydraulic support, including a base, with a drive mechanism fixedly installed between the front and rear inner walls of the base near the left and right sides. Rollers are fixedly installed in a rectangular shape at the four corners of the lower surface of the drive mechanism, and a first rectangular opening is provided on the lower side wall of the base corresponding to the rollers. The base is hinged to the top beam through two sets of first hydraulic telescopic rods. A front beam is hinged to the left side of the top beam, and the front beam and the top beam are connected by a second hydraulic telescopic rod. Pressure detection mechanisms are provided in both the top beam and the front beam, and a support mechanism is provided on the upper surface of each pressure detection mechanism. A shield beam is hinged to the right side of the top beam, and the lower end of the shield beam is hinged to the base through a connecting rod assembly.
[0006] Furthermore, the drive mechanism includes a bearing assembly, a ball screw, a ball nut, a rectangular plate, a hinge, and a transmission rod. The ball screw is mirror-mounted on the front and rear side walls of the base via the bearing assembly, and the facing sides of the front and rear ball screws are fixedly connected. Each ball screw is provided with a ball nut, and a hinge is provided between the lower surface of the ball nut and the upper surface of the rectangular plate. The upper and lower hinges are connected to each other via the transmission rod. The lower surface of the rectangular plate is fixedly connected to the upper surface of the roller.
[0007] Furthermore, a reinforcing plate is fixedly installed between the front and rear inner walls of the base, and the lower surface of the reinforcing plate is movably fitted with the upper surface of the ball nut, the outer surface of the ball nut having a rectangular structure.
[0008] Furthermore, the front and rear sides of the rectangular plate are movably fitted with the front and rear inner walls of the base.
[0009] Furthermore, the pressure detection mechanism includes a mounting plate, a pressure sensor, a second rectangular opening, and an alarm. The mounting plate is fixedly installed between the front and rear inner walls of the top beam. Pressure sensors are uniformly fixedly installed on the upper surface of the mounting plate, and the pressure sensors extend out of the upper side wall of the top beam. A second rectangular opening is provided on the upper side wall of the top beam corresponding to the pressure sensor. The alarm is installed on the front and rear sides of the top beam.
[0010] Furthermore, the support mechanism includes a sliding plate, a support block, threaded holes, and locking bolts. The sliding plate is fixedly installed on the upper surface of the pressure sensor, and the support block is movably installed on the sliding plate. Threaded holes are provided on the front and rear sides of the sliding plate and the support block, and the sliding plate and the support block are locked and fixed together by locking bolts.
[0011] Compared with the prior art, the present invention provides a combined top beam hydraulic support, which has the following advantages:
[0012] 1. This combined top beam hydraulic support, by setting a drive mechanism to move the rollers downward, so that the lower surface of the rollers is lower than the lower surface of the base, thereby increasing the mobility of the hydraulic support, making it easier to move the hydraulic support, and making the movement process more stable.
[0013] 2. This combined hydraulic support for the roof beam monitors the support pressure of the support mechanism by setting up a pressure detection mechanism. When the downward pressure from the top of the roadway is too high, an alarm is triggered, which can promptly deal with the problem of excessive pressure, making it safer to use. In addition, the support mechanism can adjust the support position to avoid collision with other equipment on the top of the roadway, making the support more stable and convenient. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a cross-sectional view of the present invention;
[0016] Figure 3 This is a right view of the drive mechanism of this utility model;
[0017] Figure 4 This is a right sectional view of the support mechanism of this utility model.
[0018] In the diagram: 1. Base; 2. Drive mechanism; 201. Bearing assembly; 202. Ball screw; 203. Ball nut; 204. Rectangular plate; 205. Hinge; 206. Transmission rod; 3. Roller; 4. First rectangular opening; 5. First hydraulic telescopic rod; 6. Top beam; 7. Front beam; 8. Second hydraulic telescopic rod; 9. Pressure detection mechanism; 901. Mounting plate; 902. Pressure sensor; 903. Second rectangular opening; 904. Alarm; 10. Support mechanism; 101. Slide plate; 102. Support block; 103. Threaded hole; 104. Locking bolt; 11. Protective beam; 12. Connecting rod assembly; 13. Reinforcing plate. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figures 1-4 This utility model discloses a combined top beam hydraulic support, including a base 1. A drive mechanism 2 is fixedly installed between the front and rear inner walls of the base 1 near the left and right sides. Rollers 3 are fixedly installed in a rectangular shape at the four corners of the lower surface of the drive mechanism 2, and a first rectangular opening 4 is opened on the lower side wall of the base 1 corresponding to the rollers 3. The base 1 is hinged to the top beam 6 through two sets of first hydraulic telescopic rods 5. A front beam 7 is hinged to the left side of the top beam 6, and the front beam 7 is connected to the top beam 6 through a second hydraulic telescopic rod 8. A pressure detection mechanism 9 is provided in both the top beam 6 and the front beam 7, and a support mechanism 10 is provided on the upper surface of the pressure detection mechanism 9. A shield beam 11 is hinged to the right side of the top beam 6, and the lower end of the shield beam 11 is hinged to the base 1 through a connecting rod assembly 12.
[0021] Specifically, the drive mechanism 2 includes a bearing assembly 201, a ball screw 202, a ball nut 203, a rectangular plate 204, a hinge 205, and a transmission rod 206. The ball screw 202 is mirror-mounted on the front and rear side walls of the base 1 via the bearing assembly 201, and the facing sides of the front and rear ball screws 202 are fixedly connected. Each ball screw 202 is provided with a ball nut 203. A hinge 205 is provided between the lower surface of the ball nut 203 and the upper surface of the rectangular plate 204, and the upper and lower hinges 205 are connected by the transmission rod 206. The lower surface of the rectangular plate 204 is fixedly connected to the upper surface of the roller 3.
[0022] In this embodiment, the front and rear ball screws 202 rotate within the bearing assembly 201, causing the front and rear ball screws 202 to drive the ball nuts 203 to move back and forth. The front and rear ball nuts 203 drive the transmission rod 206 to move through the upper hinge 205, causing the transmission rod 206 to drive the rectangular plate 204 to move up and down through the lower hinge 205, causing the rectangular plate 204 to drive the roller 3 to move up and down. Both ends of the front and rear ball screws 202 are provided with internal hexagonal holes to facilitate the rotation of the ball screws 202 by an internal hexagonal wrench.
[0023] Specifically, a reinforcing plate 13 is fixedly installed between the front and rear inner walls of the base 1, and the lower surface of the reinforcing plate 13 is movably fitted with the upper surface of the ball nut 203. The outer surface of the ball nut 203 has a rectangular structure.
[0024] In this embodiment, the reinforcing plate 13 limits the upper surface of the ball nut 203, giving the ball nut 203 greater strength and making it less prone to damage.
[0025] Specifically, the front and rear sides of the rectangular plate 204 are movably fitted with the front and rear inner walls of the base 1.
[0026] In this embodiment, the front and rear sides of the rectangular plate 204 move up and down along the front and rear inner walls of the base 1, making the up and down movement of the rectangular plate 204 more stable.
[0027] Specifically, the pressure detection mechanism 9 includes a mounting plate 901, a pressure sensor 902, a second rectangular opening 903, and an alarm 904. The mounting plate 901 is fixedly installed between the front and rear inner walls of the top beam 6. The pressure sensor 902 is uniformly fixedly installed on the upper surface of the mounting plate 901, and the pressure sensor 902 extends out of the upper side wall of the top beam 6. The second rectangular opening 903 is opened on the upper side wall of the top beam 6 corresponding to the pressure sensor 902. The alarm 904 is installed on the front and rear sides of the top beam 6.
[0028] In this embodiment, the mounting plate 901 is used to install the pressure sensor 902. The pressure sensor 902 monitors the support pressure of the support mechanism 10. When the pressure sensor 902 detects that the support pressure of the support mechanism 10 is too high, the alarm 904 will sound an alarm to remind the staff.
[0029] Specifically, the support mechanism 10 includes a slide plate 101, a support block 102, a threaded hole 103, and a locking bolt 104. The slide plate 101 is fixedly installed on the upper surface of the pressure sensor 902. The support block 102 is movably installed on the slide plate 101. Threaded holes 103 are provided on the front and rear sides of the slide plate 101 and on the support block 102. The slide plate 101 and the support block 102 are locked and fixed together by the locking bolt 104.
[0030] In this embodiment, the locking bolt 104 installs the support block 102 into the threaded hole 103 at different positions, thereby achieving the effect of adjusting the left and right positions of the support block 102, and supporting the top of the tunnel through the support block 102 on the slide plate 101.
[0031] In use, the front and rear ball screws 202 in the drive mechanism 2 rotate within the bearing assembly 201, causing the ball screws 202 to drive the ball nuts 203 to move back and forth. The ball nuts 203, through the upper hinge 205, drive the transmission rod 206 downward, causing the transmission rod 206, through the lower hinge 205, to drive the rectangular plate 204 downward, causing the rectangular plate 204 to drive the roller 3 downward, so that the lower surface of the roller 3 is lower than the lower surface of the base 1. This increases the mobility of the hydraulic support, making it easier and more stable to move. When the hydraulic support is moved to the desired position, the drive mechanism 2 drives the roller 3 to return to its original position. Then, based on the position of other equipment on the top of the tunnel, the support mechanism... The locking bolts 104 in section 10 install the support block 102 into the threaded holes 103 at different positions, achieving the effect of adjusting the left and right position of the support block 102 and preventing the support block 102 from colliding with other equipment. The first hydraulic telescopic rod 5 drives the top beam 6 to move upward. The top beam 6 drives the support block 102 on the slide plate 101 to move upward through the pressure detection mechanism 9, so that the support block 102 supports the top of the roadway. The pressure sensor 902 monitors the support pressure of the support mechanism 10. When the pressure sensor 902 detects that the support pressure of the support mechanism 10 is too high, the alarm 904 will sound an alarm to remind the staff, so that the problem of excessive pressure can be dealt with in a timely manner, making the use safer.
[0032] In summary, this combined top beam hydraulic support enhances the mobility of the hydraulic support, making it easier and more stable to move. It also allows for monitoring of the support pressure, enabling timely handling of excessive pressure issues, thus improving safety. Furthermore, it allows for adjustment of the support position, making support more convenient.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A combined roof beam hydraulic support comprising a base (1), characterized in that: The front and rear inner walls of the base (1) are fixedly installed with driving mechanisms (2) near the left and right positions, the lower surface of the driving mechanism (2) is fixedly installed with rollers (3) in a rectangular shape, and the rollers (3) are correspondingly provided with first rectangular openings (4) in the lower side walls of the base (1), the base (1) is hingedly connected with a top beam (6) through two groups of first hydraulic telescopic rods (5), the left side surface of the top beam (6) is hingedly installed with a front beam (7), and the front beam (7) and the top beam (6) are connected through a second hydraulic telescopic rod (8), the top beam (6) and the front beam (7) are both provided with pressure detection mechanisms (9), and the upper surfaces of the pressure detection mechanisms (9) are both provided with supporting mechanisms (10), and the right side surface of the top beam (6) is hingedly installed with a shelter beam (11), and the lower end of the shelter beam (11) is hingedly connected with the base (1) through a connecting rod assembly (12).
2. The combined roof beam hydraulic support according to claim 1, characterized in that: The driving mechanism (2) comprises a bearing assembly (201), a ball screw (202), a ball nut (203), a rectangular plate (204), a hinge (205) and a transmission rod (206), the front and rear side walls of the base (1) are mirror installed with ball screws (202) through bearing assemblies (201), and the opposite side surfaces of the front and rear ball screws (202) are fixedly connected, the ball screws (202) are both provided with ball nuts (203), the lower surfaces of the ball nuts (203) and the upper surfaces of the rectangular plates (204) are both provided with hinges (205), and the upper and lower hinges (205) are connected through transmission rods (206), and the lower surfaces of the rectangular plates (204) are fixedly connected with the upper surfaces of the rollers (3).
3. The combined roof beam hydraulic support according to claim 2, characterized in that: The front and rear inner walls of the base (1) are fixedly installed with reinforcing plates (13), and the lower surfaces of the reinforcing plates (13) are movably attached to the upper surfaces of the ball nuts (203), and the outer surfaces of the ball nuts (203) are in a rectangular structure.
4. The combined roof beam hydraulic support according to claim 2, characterized in that: The front and rear side surfaces of the rectangular plate (204) are movably attached to the front and rear inner walls of the base (1).
5. The combined roof beam hydraulic support according to claim 1, characterized in that: The pressure detection mechanism (9) comprises a mounting plate (901), a pressure sensor (902), a second rectangular opening (903) and an alarm (904), the mounting plate (901) is fixedly installed between the front and rear inner walls of the top beam (6), the upper surface of the mounting plate (901) is uniformly fixedly installed with pressure sensors (902), and the pressure sensors (902) extend above the upper side walls of the top beam (6), the top beam (6) is provided with a second rectangular opening (903) corresponding to the pressure sensor (902), and the alarm (904) is installed on the front and rear side surfaces of the top beam (6).
6. The combined roof beam hydraulic support of claim 1, wherein: The support mechanism (10) includes a sliding plate (101), a support block (102), threaded holes (103) and locking bolts (104), the sliding plate (101) is fixedly installed on the upper surface of the pressure sensor (902), the sliding plate (101) movably installs the support block (102), threaded holes (103) are formed in the front and rear sides of the sliding plate (101) and the support block (102), and the sliding plate (101) and the support block (102) are locked and fixed through the locking bolts (104).