Core material and humidifier

By designing core materials with different pore sizes and water absorption properties for the first and second core layers, the problem of insufficient humidification efficiency and durability of existing humidifier core materials is solved, achieving a more efficient and longer-lasting humidification effect and adapting to various humidification needs.

CN223992319UActive Publication Date: 2026-03-13SHENZHEN CHENBEI TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing humidifier core materials lack sufficient humidification efficiency and duration, making it difficult to meet diverse humidification needs.

Method used

The core material consists of a first core layer and a second core layer. The first core layer and the second core layer have different pore sizes and water absorption. Through different material structures and fiber types, they complement each other, thereby improving humidification efficiency and durability.

Benefits of technology

It improves the humidification efficiency and duration of the humidifier, making it better adaptable to different humidification scenarios and meeting various humidification needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223992319U_ABST
    Figure CN223992319U_ABST
Patent Text Reader

Abstract

The utility model provides a core material and a humidifier. The core material comprises a first core layer and a second core layer, the second core layer is arranged on one side of the first core layer, air can circulate on the first core layer and the second core layer, the first core layer is provided with a plurality of first holes, the second core layer is provided with a plurality of second holes, and the opening areas of the first holes and the second holes are different; when the first core layer and the second core layer are soaked in the liquid, the water retention capacity of the first core layer per unit weight is different from the water retention capacity of the second core layer per unit weight.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of humidifier technology, specifically to a core material and a humidifier. Background Technology

[0002] A humidifier consists of a fan assembly, a spray nozzle, and a core material. The spray nozzle sprays water onto the core material to wet it, while the fan assembly blows air onto the core material. The airflow causes the moisture on the core material to evaporate, and the evaporated water vapor is blown out of the humidifier to humidify the external space. The performance of the core material significantly affects the humidification effect. Developing a core material with higher humidification efficiency and better long-lasting humidification is a challenge the industry needs to address. Utility Model Content

[0003] According to one aspect of the present invention, a wettable core material is provided for use in air conditioning equipment. The core material includes a first core layer and a second core layer, with the second core layer disposed on one side of the first core layer. Air can circulate between the first core layer and the second core layer. The first core layer has a plurality of first holes, and the second core layer has a plurality of second holes. The opening areas of the first holes and the second holes are different. When the first core layer and the second core layer are immersed in a liquid, the water retention per unit weight of the first core layer is different from that of the second core layer.

[0004] The core material provided in this application has a first core layer and a second core layer that complement each other. This results in higher humidification efficiency and better humidification durability. The core material can better adapt to different humidification scenarios and meet various humidification needs.

[0005] For example, the first core layer includes a nonwoven fabric.

[0006] For example, a nonwoven fabric is folded.

[0007] For example, the second core layer includes a mesh fabric.

[0008] For example, the mesh is woven from polyester fibers and metal wires; or,

[0009] The mesh is woven from glass fiber and aromatic polyamide fiber.

[0010] For example, the second core layer is at least partially connected to or adhered to the first core layer.

[0011] For example, the second core layer is spaced apart from the first core layer, and a connecting fiber connects the second core layer and the first core layer.

[0012] For example, the second core layer is detachably connected to the first core layer.

[0013] For example, the second core layer surrounds the outer periphery of the first core layer.

[0014] For example, the first core layer has a higher water absorption rate than the second core layer, and the second core layer is disposed on the outside of the first core layer.

[0015] According to another aspect of the present invention, a humidifier is also provided. The humidifier includes any of the aforementioned core materials.

[0016] This utility model description introduces a series of simplified concepts, which will be further explained in detail in the detailed description section. This utility model description is not intended to limit the key features and essential technical features of the claimed technical solution, nor is it intended to limit the scope of protection of the claimed technical solution.

[0017] The advantages and features of this utility model will be described in detail below with reference to the accompanying drawings. Attached Figure Description

[0018] The following drawings, which are incorporated herein by reference as part of this invention, are provided for understanding the invention. The drawings illustrate embodiments of the invention and their descriptions, serving to explain the principles of the invention. In the drawings,

[0019] Figure 1 This is a schematic diagram of the structure of a core material disclosed in this application;

[0020] Figure 2 This is a schematic diagram of the structure of a core material disclosed in this application;

[0021] Figure 3 for Figure 2 A magnified view of part A in the middle.

[0022] The above figures include the following reference numerals:

[0023] 10. Core material; 110. First core layer; 120. Second core layer; 130. Connecting fiber. Detailed Implementation

[0024] In the following description, numerous details are provided to enable a thorough understanding of the present invention. However, those skilled in the art will appreciate that the following description merely illustrates preferred embodiments of the present invention, which may be practiced without one or more of these details. Furthermore, to avoid confusion with the present invention, some technical features well-known in the art have not been described in detail.

[0025] This invention provides a wettable core material that can be used in air conditioning equipment. (Refer to the reference...) Figure 1 and Figure 2The core material 10 may include a first core layer 110 and a second core layer 120. Air can circulate through the first core layer 110 and the second core layer 120. The first core layer 110 may have multiple first holes, and the second core layer 120 may have multiple second holes. The opening areas of the first holes 110 and the second holes 120 are different. The first core layer 110 can be formed into a cylindrical shape. The second core layer 120 is disposed on one side of the first core layer 110. In use, a water sprayer sprays water onto the first core layer 110 and the second core layer 120, keeping the core material 10 moist. The water on the first core layer 110 and the second core layer 120 converts into water vapor, which flows into the external space. The difference in the opening areas of the first and second holes affects, to some extent, the evaporation rate of the water vapor on the first core layer 110 and the second core layer 120. When the first core layer 110 and the second core layer 120 are immersed in a liquid, the water retention per unit weight of the first core layer 110 differs from that of the second core layer 120. Water retention per unit weight refers to the amount of water that a unit mass of material can retain, typically expressed in g water / g material. The first core layer 110 and the second core layer 120 can be composed of different material structures and fiber types.

[0026] In one embodiment, the second core layer 120 is a mesh fabric with a water retention range of 1 to 7 g / g. The material constituting the mesh fabric can be cotton, linen, polyester, nylon, etc.; the water retention of hydrophilic fibers such as cotton and linen is 3 to 8 g / g, and the water retention of hydrophobic fibers such as polyester and nylon is 1 to 3 g / g.

[0027] In one embodiment, the first core layer 110 is a nonwoven fabric, which may be a hydroentangled / needle-punched nonwoven fabric with high porosity and a water retention range of 5 to 15 g / g; or it may be a meltblown / spunbond nonwoven fabric with a dense structure and a water retention of approximately 3 to 8 g / g.

[0028] A core layer with better absorbency can quickly absorb water and be used for humidification, resulting in higher humidification efficiency. A core layer with relatively lower absorbency, while having lower absorption efficiency, can retain moisture better, leading to longer-lasting humidification. The first core layer 110 and the second core layer 120 complement each other; the core material 10 can absorb water more efficiently and retain it better, resulting in a longer-lasting humidification process. Understandably, the thickness of the first core layer 110 and the second core layer 120 can be adjusted according to usage requirements. For example, for applications requiring higher humidification output, the thickness of the more absorbent core layer can be increased; conversely, for applications requiring longer-lasting humidification, the thickness of the less absorbent core layer can be increased.

[0029] The core material 10 provided in this application, with its first core layer 110 and second core layer 120 complementing each other, offers higher humidification efficiency and better humidification durability. The core material 10 can better adapt to different humidification scenarios and meet various humidification needs.

[0030] The first core layer 110 may include a nonwoven fabric. The first core layer 110 can have better water absorption than the second core layer 120, and its water absorption efficiency is higher. The nonwoven fabric is a sheet, web, or mat made of oriented or randomly arranged fibers bonded together by friction, cohesion, or bonding, or a combination of these methods. Nonwoven fabrics are made by oriented or random arrangement of short textile fibers or filaments to form a web structure, which is then reinforced by mechanical, thermal, or chemical methods. Nonwoven fabrics have abundant pores, which can generate capillary action to absorb water, resulting in a larger specific surface area, higher water absorption efficiency, and better water storage. Water is more evenly distributed within the nonwoven fabric, leading to more uniform humidification. Nonwoven fabrics have lower costs and simpler manufacturing processes, allowing for lower production costs for the core material 10.

[0031] The nonwoven fabric can be folded. It can be folded in a zigzag pattern along its direction of extension. Folded nonwoven fabric can absorb more water, resulting in better humidification durability. Folded nonwoven fabric also has a larger contact area with air, leading to better humidification. Furthermore, folded nonwoven fabric offers better structural strength and stability, supporting the second core layer 120.

[0032] Reference Figure 1 and Figure 2 The second core layer 120 may include a mesh fabric. The mesh fabric can be understood as a fabric with openings, including woven mesh fabric and knitted mesh fabric. There may be multiple openings on the mesh fabric. These multiple openings can be evenly arranged. The mesh fabric may include a first surface layer, a second surface layer, and connecting threads connecting the first and second surface layers. The first surface layer has a first opening, and the second surface layer has a second opening. The first and second openings can be connected in a one-to-one correspondence, with one first opening and one second opening forming one opening. The mesh fabric can be a three-dimensional fabric. The three-dimensional structure of the mesh fabric can effectively retain moisture, resulting in better continuity of the humidification process. The mesh fabric has lower cost and a simpler manufacturing process, which can further reduce the production cost of the core material 10. Water vapor can more smoothly enter the external space through the openings in the mesh fabric, resulting in higher humidification efficiency.

[0033] The mesh can be woven from polyester fibers and metal wires. The metal wires can better maintain the shape of the mesh openings, resulting in higher humidification efficiency for the core material 10. The overall strength of the second core layer 120 can be higher, making it less prone to damage or deformation during use, and extending the service life of the core material 10.

[0034] Alternatively, the mesh can be woven from glass fiber and aromatic polyamide fiber. Glass fiber has a high melting point, while aromatic polyamide fiber also has good thermal stability. Mesh woven from glass fiber and aromatic polyamide fiber has better heat resistance and can be better applied in high-temperature humidification scenarios.

[0035] Reference Figure 1 The second core layer 120 can be at least partially connected or bonded to the first core layer 110. At least a portion of the structure of the first core layer 110 can be attached to the second core layer 120. The second core layer 120 can be laid flat on the side of the first core layer 110. The first core layer 110 can provide some support for the second core layer 120, making the overall structure of the core material 10 more stable.

[0036] Combined with reference Figure 2 and Figure 3 The second core layer 120 and the first core layer 110 can be spaced apart from each other, and a connecting fiber 130 connects the second core layer 120 and the first core layer 110. The distance between the first core layer 110 and the second core layer 120 can be set according to usage requirements. Water vapor conversion can occur on both the first core layer 110 and the second core layer 120. Furthermore, water on the first core layer 110 and the second core layer 120 can be transferred through the connecting fiber 130. The overall moisture distribution of the core material 10 can be more uniform, the water vapor conversion efficiency is higher, and the humidification efficiency is higher.

[0037] Among them, reference Figure 3 The connecting fiber 130 can be a polyamide fiber, such as nylon 66 fiber. The shape of the connecting fiber 130 can be customized according to application requirements; for example, the connecting fiber 130 can be spiral-shaped to improve the contact efficiency between air and water, resulting in smoother airflow. The cross-sectional perimeter of the connecting fiber 130 can be 80μm to 120μm. For example, the cross-sectional perimeter of the connecting fiber 130 can be 80μm, 100μm, or 120μm. The number of connecting fibers 130 can be 8 to 12; for example, the number of connecting fibers 130 can be 8, 10, or 12.

[0038] Alternatively, the connecting fiber 130 can be made of polyester fiber and can be arranged in a spiral shape to improve the contact efficiency between the air and water, resulting in smoother airflow. The cross-sectional perimeter of the connecting fiber 130 can be 180μm to 220μm. For example, the cross-sectional perimeter of the connecting fiber 130 can be 180μm, 200μm, or 220μm. The number of connecting fibers 130 can be 18 to 22, for example, 18, 20, or 22.

[0039] The first core layer 110 can be made of irregularly shaped cross-section fibers. Adjacent irregularly shaped cross-section fibers are more likely to clump together, forming a large number of tiny capillary channels with strong capillary effect, resulting in high water absorption efficiency. Furthermore, the specific surface area of ​​irregularly shaped cross-section fibers is larger than that of ordinary circular cross-section fibers of the same fineness, resulting in a larger contact area with water and higher humidification efficiency. The first core layer 110 made of irregularly shaped cross-section fibers has larger gaps between the fibers, improving air permeability. When air passes through the first core layer 110, moisture on the surface of the irregularly shaped cross-section fibers can evaporate more quickly and be carried away by the airflow, further enhancing humidification efficiency.

[0040] Irregularly shaped cross-section fibers can include hollow triangular cross-section fibers. Under the same outer diameter conditions, hollow triangular cross-section fibers have a relatively lower degree of surface tortuosity. The structural stability of the first core layer 110 can be higher, the processing difficulty is lower, and the cost is lower.

[0041] Alternatively, irregularly shaped cross-section fibers can include hollow hexagonal cross-section fibers. Hollow hexagonal cross-section fibers have a relatively larger specific surface area, allowing for more efficient absorption and release of moisture. Furthermore, hollow hexagonal cross-section fibers exhibit better structural stability, resulting in a more uniform stress distribution under external forces, effectively dispersing stress and improving the structural strength of the first core layer 110. The arrangement of hollow hexagonal cross-section fibers can be more regular, forming relatively regular and uniform pores, facilitating the smooth passage of air and moisture.

[0042] Alternatively, irregularly shaped cross-section fibers can include hollow pentagonal cross-section fibers. Compared to centrally triangular cross-section fibers, hollow pentagonal cross-section fibers have a greater degree of surface curvature, a larger specific surface area, and a higher moisture adsorption capacity. Hollow pentagonal cross-section fibers also exhibit better structural stability, with the first core layer (110) showing greater strength and durability.

[0043] The second core layer 120 can be detachably connected to the first core layer 110. During use, the second core layer 120 can be removed for cleaning or maintenance of the core material 10, making the process more convenient and efficient. The second core layer 120 can be connected to the first core layer 110 using either adhesive hooks or hooks.

[0044] The second core layer 120 can be disposed around the outer periphery of the first core layer 110. The second core layer 120 can more fully cover the first core layer 110, and the water volume and evaporation rate of the first core layer 110 are more evenly distributed. The first end of the second core layer 120 is connected to a first adhesive hook, and the tail end of the second core layer 120 is connected to a second adhesive hook. The second core layer 120 and the first core layer 110 are detachably connected through the cooperation of the first adhesive hook and the second adhesive hook.

[0045] Combined with reference Figure 1 and Figure 2The first core layer 110 can have a higher water absorption rate than the second core layer 120, and the second core layer 120 can be disposed on the outside of the first core layer 110. The first core layer 110, located on the relatively inner side, can absorb water quickly, while the second core layer 120, located on the relatively outer side, can retain moisture better. The core material 10 can have a higher water absorption efficiency and better humidification durability.

[0046] According to another aspect of this utility model, a humidifier is also provided. This humidifier may include any of the aforementioned core materials 10. Since the core material 10 adopts the technical solutions of any of the above embodiments, the humidifier at least has the beneficial effects brought about by the technical solutions of the above embodiments, which will not be elaborated further here. Furthermore, the humidifier may also include a housing, within which a water spraying component and a fan assembly are disposed. The water spraying component sprays water onto the core material 10, and the fan assembly blows air onto the core material 10 to improve evaporation efficiency.

[0047] In the description of this utility model, it should be understood that the directional terms such as "front", "rear", "up", "down", "left", "right", "horizontal", "vertical", "horizontal", "top", and "bottom" indicate the orientation or positional relationship, which are usually based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.

[0048] For ease of description, relative terms such as "above," "over," "on the upper surface of," and "above" are used here to describe the regional positional relationship of one or more components or features shown in the figures to other components or features. It should be understood that relative terms include not only the orientation of the component as depicted in the figure but also different orientations during use or operation. For example, if the components in the figures are inverted as a whole, "above" or "above other components or features" will include cases where the component is "below" or "under" other components or features. Thus, the exemplary term "above" can include both "above" and "below." Furthermore, these components or features may also be positioned at other different angles (e.g., rotated 90 degrees or other angles), and this document intends to include all such cases.

[0049] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, parts, components, and / or combinations thereof.

[0050] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0051] This utility model has been described through the above embodiments. However, it should be understood that the above embodiments are for illustrative purposes only and are not intended to limit the utility model to the described embodiments. Furthermore, those skilled in the art will understand that this utility model is not limited to the above embodiments, and many more variations and modifications can be made based on the teachings of this utility model, all of which fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A wettable core material for use in an air conditioning device, characterized by, The core material (10) comprises a first core layer (110) and a second core layer (120) disposed on one side of the first core layer (110), wherein air can flow through the first core layer (110) and the second core layer (120), the first core layer (110) is provided with a plurality of first holes, the second core layer (120) is provided with a plurality of second holes, and the opening areas of the first holes and the second holes are different. The water retention per unit weight of the first core layer (110) is different from the water retention per unit weight of the second core layer (120) when the first core layer (110) and the second core layer (120) are immersed in liquid.

2. The core material according to claim 1, wherein The first core layer (110) comprises non-woven fabric.

3. The core material according to claim 2, wherein The non-woven fabric is folded.

4. The core material of claim 1, wherein The second core layer (120) comprises mesh fabric.

5. The core material of claim 4, wherein The mesh fabric is woven by polyester fiber and metal wire; or The mesh fabric is woven by glass fiber and aromatic polyamide fiber.

6. The core material of claim 1, wherein The second core layer (120) is at least partially connected or adhered to the first core layer (110).

7. The core material of claim 1, wherein The second core layer (120) and the first core layer (110) are spaced apart from each other, and connecting fibers (130) are connected between the second core layer (120) and the first core layer (110).

8. The core material of claim 1, wherein The second core layer (120) is detachably connected to the first core layer (110).

9. The core material of claim 1, wherein The second core layer (120) is disposed on the outer circumferential side of the first core layer (110).

10. The core material of claim 1, wherein The water absorption of the first core layer (110) is higher than that of the second core layer (120), and the second core layer (120) is disposed on the outer side of the first core layer (110).

11. A humidifier characterised in that, The core material (10) comprises any one of claims 1-10.