Sensor carrier plate adjusting device

By designing a sensor carrier plate adjustment device and utilizing the cooperation between the mounting rod and the material strip, the automated installation and disassembly of the sensor material strip is achieved, solving the problem of manual positioning and installation of the sensor material strip, reducing labor costs and improving processing efficiency.

CN223992610UActive Publication Date: 2026-03-13DONGGUAN DAQUAN SENSOR CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

The sensor strips require manual positioning and installation during immersion and electrical testing, which cannot be automated, resulting in high labor costs and affecting overall processing efficiency.

Method used

A sensor carrier plate adjustment device is designed, including a mounting frame, a movable plate, a first drive mechanism, a carrier plate, and a positioning component. The mounting rod extending from the carrier plate cooperates with the sensor strip to realize the automated installation and disassembly of the strip. The cooperation between the rigid carrier plate and the movable plate replaces the installation process of the soft strip.

Benefits of technology

It enables automated detection of sensor strips, reduces labor costs, simplifies the installation process, and improves overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sensor carrier plate adjusting device, which comprises a mounting frame, a movable plate, a first driving mechanism, a carrier plate and a positioning assembly, mounting rods matched with a sensor material belt integrally extend outwards from a carrier plate, and the two mounting rods are transversely arranged at an interval; according to the utility model, a material belt can be mounted on the carrier plate, and the carrier plate is matched to be detachably arranged on the movable plate and move back and forth along with the movable plate, so that the mounting process of a soft material belt is replaced by the matching of the hard carrier plate and the movable plate, the subsequent automatic detection process can be realized, the labor cost is reduced, and the working efficiency is improved. And moreover, the mounting process of the material belt is more convenient, and the overall machining process is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of sensor processing technology, and in particular to a sensor carrier plate adjustment device. Background Technology

[0002] A sensor is a detection component that can sense the information being measured and transform that information into an electrical signal or other required form of information output according to a certain rule, in order to meet the requirements of information transmission, processing, storage, display, recording, and control. Sensors are characterized by miniaturization, digitization, intelligence, multifunctionality, systematization, and networking, and are the primary link in realizing automatic detection and automatic control.

[0003] After the sensor is processed, it needs to be soaked in a specific solution for a certain period of time before electrical testing. Currently, the sensor is placed in a strip after processing. Since the strip itself is relatively soft, manual intervention is required to position and install the strip during the subsequent soaking and electrical testing processes. Therefore, the soaking and testing process of the sensor strip cannot be automated. This not only results in high labor costs, but also makes the installation and removal of the soft strip cumbersome, thus affecting the overall processing. Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content

[0004] In view of this, the present invention addresses the deficiencies of the existing technology and its main objective is to provide a sensor carrier plate adjustment device that can effectively solve the problems of existing sensor strips being unable to achieve automated detection processes, having high labor costs in the detection process, and affecting overall processing efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A sensor carrier plate adjustment device includes a mounting frame, a movable plate, a first drive mechanism, a carrier plate, and positioning components. The mounting frame is mounted on an external device. The movable plate is movably mounted on the mounting frame. The first drive mechanism is mounted on the mounting frame and drives the movable plate to move back and forth. The carrier plate is detachably mounted on the movable plate and moves back and forth with the movable plate. An integral mounting rod that cooperates with a sensor strip extends outward from the carrier plate. The mounting rods are arranged in two horizontally spaced sections. Two positioning components are provided, mounted on the external device and located above the left and right ends of the carrier plate. The output ends of the positioning components are movable to the outside of the left and right ends of the carrier plate.

[0007] As a preferred embodiment, the right side of the mounting bracket is provided with a slide rail extending forward and backward, one end of the movable plate is mounted on the mounting bracket, and the other end of the movable plate is connected to the slide rail via a sliding block and moves back and forth along the extension direction of the slide rail.

[0008] As a preferred embodiment, the mounting bracket extends forward and backward, and two sensors are arranged at intervals on the mounting bracket. The movable plate moves back and forth between the two sensors.

[0009] As a preferred embodiment, the movable plate has two positioning rods extending forward, arranged horizontally; the carrier plate has two positioning holes that cooperate with the positioning rods.

[0010] As a preferred embodiment, the carrier plate is also provided with two limiting rods, which are located on the outside of the corresponding mounting rods.

[0011] As a preferred embodiment, the positioning assembly includes a mounting base, a movable base, a second drive mechanism, a pressure head, and a third drive mechanism; the mounting base is disposed on an external device and located above the front side of the movable plate and the carrier plate; the movable base is movably mounted on the mounting base; the second drive mechanism is disposed on the mounting base and drives the movable base to move back and forth; the pressure head is movably mounted on the movable base laterally and moves back and forth with the movable base; the third drive mechanism is disposed on the movable base and drives the pressure head to move back and forth laterally.

[0012] As a preferred embodiment, both the second and third drive mechanisms are cylinders.

[0013] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:

[0014] An integral mounting rod extends outward from the carrier plate to engage with the sensor strip. Two mounting rods are arranged laterally at intervals. This allows the strip to be mounted on the carrier plate and detachably mounted on a movable plate, moving back and forth with the movable plate. The use of a rigid carrier plate and a movable plate replaces the installation process of a soft strip, enabling subsequent automated testing. This not only reduces labor costs but also simplifies the strip installation process, effectively improving the overall processing.

[0015] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a preferred embodiment of the present utility model;

[0017] Figure 2 This is a partial assembly diagram of a preferred embodiment of the present invention;

[0018] Figure 3This is a partial assembly diagram of a preferred embodiment of the present invention.

[0019] Explanation of reference numerals in the attached diagram:

[0020] 10. Mounting bracket 11. Slide rail

[0021] 12. Sensors; 20. Movable plate

[0022] 21. Slide 22. Positioning rod

[0023] 30. First drive mechanism; 40. Carrier plate

[0024] 401, Positioning hole; 41, Mounting rod

[0025] 42. Limiting rod; 50. Positioning assembly

[0026] 51. Mounting base 52. Movable base

[0027] 53. Second drive mechanism 54. Press head

[0028] 55. Third drive mechanism; 60. Sensor strip. Detailed Implementation

[0029] Please refer to Figures 1 to 3 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including a mounting bracket 10, a movable plate 20, a first drive mechanism 30, a carrier plate 40, and a positioning component 50.

[0030] The mounting bracket 10 is mounted on an external device; in this embodiment, a sliding rail 11 extending forward and backward is provided on the right side of the mounting bracket 10. The mounting bracket 10 extends forward and backward, and two sensors 12 arranged at intervals forward and backward are provided on the mounting bracket 10.

[0031] The movable plate 20 is movably mounted on the mounting frame 10. In this embodiment, one end of the movable plate 20 is mounted on the mounting frame 10, and the other end of the movable plate 20 is connected to the slide rail 11 via a slide block 21 and moves back and forth along the extension direction of the slide rail 11. The cooperation between the slide block 21 and the slide rail 11 makes the sliding process of the movable plate 20 in the front-back direction more stable. The movable plate 20 moves back and forth between two sensors 12, and the two sensors 12 limit the range of motion of the movable plate 20. At the same time, the range of motion of the movable plate 20 can be adjusted by changing the position of the two sensors 12. A positioning rod 22 extends forward from the movable plate 20, and there are two positioning rods 22 arranged laterally.

[0032] The first drive mechanism 30 is mounted on the mounting frame 10 and drives the movable plate 20 to move back and forth.

[0033] The carrier plate 40 is detachably mounted on the movable plate 20 and moves back and forth with the movable plate 20. An integrally formed mounting rod 41 extends outward from the carrier plate 40 to mate with the sensor strip 60. Two mounting rods 41 are arranged laterally at intervals, allowing the sensor strip 60 to be supported on the carrier plate 40. In this embodiment, the carrier plate 40 has two positioning holes 401 that mate with the positioning rod 22; the carrier plate 40 is detachably mounted on the movable plate 20 through the engagement of the positioning holes 401 and the positioning rod 22. The carrier plate 40 is also provided with two limiting rods 42. The limiting rods 42 are located on the outside of the corresponding mounting rods 41. The limiting rods 42 are used to limit the left and right sides of the sensor material strip 60. This not only makes the process of feeding the sensor material strip 60 onto the carrier plate 40 more convenient, but also limits the position of the sensor material strip 60 in the left and right directions on the carrier plate 40, preventing the sensor material strip 60 from sliding left and right during the detection process, and ensuring the stability of the subsequent detection process.

[0034] The positioning components 50 are configured in pairs, with each pair positioned on an external device above and to the left and right ends of the carrier plate 40. The output ends of the positioning components 50 are movable outside the left and right ends of the carrier plate 40. The positioning components 50 are used to limit the movement of the carrier plate 40 and the sensor strip 60 on it, preventing them from falling off during subsequent testing and ensuring the stability of the processing. In this embodiment, the positioning components 50 include a mounting base 51, a movable base 52, a second drive mechanism 53, a pressing head 54, and a third drive mechanism 55. The mounting base 51 is positioned on the external device above and to the front of the movable plate 20 and the carrier plate 40. The movable base 52 is movably mounted on the mounting base 51. The second drive mechanism 53 is mounted on the mounting base 51 and drives the movable base 52 to move back and forth. The pressing head 54 is movably mounted on the movable base 52 laterally and moves back and forth with the movable base 52. The third drive mechanism 55 is mounted on the movable base 52 and drives the pressing head 54 to move back and forth laterally. Both the second drive mechanism 53 and the third drive mechanism 55 are cylinders.

[0035] The key design feature of this invention is that it integrates two horizontally spaced mounting rods extending outward from a carrier plate to mate with the sensor strip. These rods allow the strip to be mounted on the carrier plate and detachably mounted on a movable plate, moving back and forth with the movable plate. This combination of a rigid carrier plate and a movable plate replaces the installation process of a soft strip, enabling automated subsequent inspection. This not only reduces labor costs but also makes the strip installation process more convenient, effectively improving the overall processing.

[0036] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A sensor carrier plate adjustment device, characterized by: The mounting frame is arranged on the external device, the movable plate is arranged on the mounting frame and moves back and forth, the first driving mechanism is arranged on the mounting frame and drives the movable plate to move back and forth, the carrier plate is detachably arranged on the movable plate and moves back and forth with the movable plate, the mounting rod is integrally arranged on the carrier plate and extends outward, the mounting rod is arranged in two transverse intervals, the positioning assembly is arranged in two, the positioning assembly is arranged above the left and right ends of the carrier plate, and the output end of the positioning assembly is arranged outside the left and right ends of the carrier plate.

2. The sensor carrier conditioning apparatus of claim 1, wherein: The mounting frame is arranged on the external device, the movable plate is arranged on the mounting frame and moves back and forth, the first driving mechanism is arranged on the mounting frame and drives the movable plate to move back and forth, the carrier plate is detachably arranged on the movable plate and moves back and forth with the movable plate, the mounting rod is integrally arranged on the carrier plate and extends outward, the mounting rod is arranged in two transverse intervals, the positioning assembly is arranged in two, the positioning assembly is arranged above the left and right ends of the carrier plate, and the output end of the positioning assembly is arranged outside the left and right ends of the carrier plate.

3. The sensor carrier conditioning apparatus of claim 1, wherein: The mounting frame is arranged on the external device, the movable plate is arranged on the mounting frame and moves back and forth, the first driving mechanism is arranged on the mounting frame and drives the movable plate to move back and forth, the carrier plate is detachably arranged on the movable plate and moves back and forth with the movable plate, the mounting rod is integrally arranged on the carrier plate and extends outward, the mounting rod is arranged in two transverse intervals, the positioning assembly is arranged in two, the positioning assembly is arranged above the left and right ends of the carrier plate, and the output end of the positioning assembly is arranged outside the left and right ends of the carrier plate.

4. The sensor carrier conditioning apparatus of claim 1, wherein: The mounting frame is arranged on the external device, the movable plate is arranged on the mounting frame and moves back and forth, the first driving mechanism is arranged on the mounting frame and drives the movable plate to move back and forth, the carrier plate is detachably arranged on the movable plate and moves back and forth with the movable plate, the mounting rod is integrally arranged on the carrier plate and extends outward, the mounting rod is arranged in two transverse intervals, the positioning assembly is arranged in two, the positioning assembly is arranged above the left and right ends of the carrier plate, and the output end of the positioning assembly is arranged outside the left and right ends of the carrier plate.

5. The sensor carrier conditioning apparatus of claim 1, wherein: The second driving mechanism and the third driving mechanism are both air cylinders.

6. The sensor carrier conditioning apparatus of claim 1, wherein: ​ 7. The sensor carrier conditioning apparatus of claim 6, wherein: ​