LED lamp bead test fixture

By designing a cylindrical LED bead testing fixture, different specifications of LED beads can be fixed using clamping components and limiting pins. This solves the problem of existing fixtures not being able to be used interchangeably, enabling the use of multiple LED bead products, reducing production costs, and improving testing efficiency and product quality stability.

CN223992905UActive Publication Date: 2026-03-13JIANGXI MTC OPTOELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing LED bead testing fixtures are single-function and cannot be shared, leading to frequent replacements, increased manpower and time costs, complex management, and impact on production efficiency and product quality stability.

Method used

Design a cylindrical LED bead test fixture, which uses clamping components including clamping blocks and limit pins. The LED beads are fixed in the placement slot by adjusting the spacing of the clamping blocks. It is compatible with LED beads of different specifications and solder pad pin brackets. The accessories are standardized, which is convenient for management and storage.

Benefits of technology

This allows multiple LED bead products to share a single fixture, reducing production costs, improving testing efficiency, and ensuring production efficiency and product quality stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223992905U_ABST
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Abstract

The utility model provides an LED lamp bead test fixture which comprises a fixture body, the fixture body is of a cylindrical structure, a placing groove is formed in the middle of the end face of one end of the fixture body in the axial direction of the fixture body, the placing groove is used for placing a lamp bead, clamping assemblies are symmetrically arranged on the two opposite sides of the placing groove, and the clamping assemblies are used for clamping the lamp bead. The clamping assembly comprises clamping blocks and limiting pins used for fixing the clamping blocks, and the lamp beads are clamped and fixed in the containing groove by changing the distance between the two clamping blocks. The lamp bead testing fixture is high in applicability, the purpose that multiple lamp bead products share one testing fixture can be achieved, the production cost is greatly reduced, accessories are unified and convenient to manage and store, and therefore the production efficiency and the stability of the product quality are effectively guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of LED lamp bead testing technology, and in particular to an LED lamp bead testing fixture. Background Technology

[0002] With the rapid development of semiconductor lighting technology, LEDs have been widely used in many fields such as lighting and display due to their advantages such as energy saving, environmental protection, long lifespan and high luminous efficiency. In order to ensure the production quality of LED products, test fixtures are usually used to test the performance of LED chips during the manufacturing process.

[0003] Existing LED chip testing fixtures are often designed specifically for different LED chip models, lacking a unified standard and having limited functionality. This makes them unusable, requiring frequent replacement of various fixtures specifically adapted to different LED chip products during production line testing. This consumes significant manpower and time, and precise scheduling of appropriate fixtures is crucial. The use of multiple fixture specifications can easily lead to misuse or mixing, severely impacting production efficiency and product quality stability. Furthermore, managing multiple non-standard fixtures during production is complex, requiring simultaneous coordination of the allocation, maintenance, and updates of various fixtures on the production line, greatly increasing management difficulty and workload. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide an LED lamp bead test fixture, which aims to solve the technical problems of existing LED lamp bead test fixtures having relatively single functions and being unable to achieve commonality. This results in the need to frequently change various test fixtures specifically adapted to different lamp bead products during the production line testing process, which consumes a lot of manpower and time costs, and the management of various non-standard fixtures is complicated.

[0005] The purpose of this utility model is to provide an LED lamp bead testing fixture, including a fixture body, which is a cylindrical structure. Along the axial direction of the fixture body, a placement groove is provided in the middle of the end face of one end of the fixture body. The placement groove is used to place lamp beads. Clamping components are symmetrically arranged on two opposite sides of the placement groove. The clamping components include clamping blocks and limiting pins for fixing the clamping blocks. The lamp beads are clamped and fixed in the placement groove by changing the distance between the two clamping blocks.

[0006] Compared to existing technologies, the advantages of this LED bead testing fixture are: high applicability, compatible with LED beads of different specifications and LED beads with multiple pad pin brackets, allowing multiple LED bead products to share a single testing fixture, significantly reducing production costs; and standardized accessories, facilitating management and storage, thereby effectively ensuring production efficiency and product quality stability. Specifically, by setting clamping components on two opposite sides of the placement slot on the fixture body, the clamping components include clamping blocks and limiting pins for fixing the clamping blocks. By changing the distance between the two clamping blocks, the LED bead is clamped and fixed in the placement slot, making operation very convenient and greatly improving testing efficiency.

[0007] In addition, the LED lamp bead testing fixture described above according to this utility model may also have the following additional technical features:

[0008] Furthermore, the bottom wall of the placement slot is provided with a plurality of placement holes, and a solder pad contact point pin is placed in the placement hole. The solder pad contact point pin is used to contact the bottom of the solder pad of the lamp bead.

[0009] Furthermore, two mounting slots are symmetrically provided on two opposite sides of the placement slot. The mounting slots are arranged radially along the fixture body and communicate with the placement slot. The mounting slots are adapted to the clamping block. The bottom wall of the mounting slot is higher than the bottom wall of the placement slot. The total length of the mounting slot is greater than or equal to the total length of the clamping block.

[0010] Furthermore, a guide groove is provided on one side of the placement groove. The guide groove is arranged radially along the fixture body and communicates with the placement groove. The bottom wall of the guide groove is flush with the bottom wall of the placement groove.

[0011] Furthermore, the fixture body is also provided with a control switch, which is located on the side where the guide groove is located.

[0012] Furthermore, a scale is provided on the end face of the fixture body, and the scale is located on the side of the placement groove opposite to the guide groove.

[0013] Furthermore, the shape of one end of the clamping block near the center of the placement groove is adapted to the outer edge shape of the lamp bead, so as to achieve a tight fit between the clamping block and the outer edge of the lamp bead.

[0014] Furthermore, the clamping block is provided with a limiting hole, which is an oblong hole structure, and the long axis of the limiting hole is set along the length direction of the clamping block. The limiting pin is provided in the limiting hole.

[0015] Furthermore, a plurality of positive and negative switches are provided on the end face of the other end of the fixture body. The positive and negative switches correspond one-to-one with the pins of the pad contact points, and the positive and negative switches are electrically connected to the pins of the pad contact points through wires. Attached Figure Description

[0016] Figure 1 This is a structural schematic diagram of the LED lamp bead testing fixture of this utility model from a first-view perspective;

[0017] Figure 2 This is a structural schematic diagram of the LED lamp bead testing fixture of this utility model from a second perspective;

[0018] Figure 3 This is a structural schematic diagram of the LED lamp bead testing fixture of this utility model from a third-person perspective.

[0019] The above-mentioned figures include the following reference numerals: 10-clamp body; 101-placement groove; 102-placement hole; 103-mounting groove; 104-guide groove; 20-pad contact point pin; 30-clamping assembly; 31-clamping block; 32-limiting pin; 301-limiting hole; 40-control switch; 50-scale; 60-positive and negative switch.

[0020] The following detailed description, in conjunction with the accompanying drawings, will further illustrate this utility model. Detailed Implementation

[0021] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Several embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.

[0022] It should be noted that when a component is said to be "fixed to" another component, it can be directly on the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] Please see Figures 1 to 3 The image shows an LED bead testing fixture of the present invention, including a fixture body 10, which is a cylindrical structure. On the axial direction of the fixture body 10, a placement groove 101 is provided in the middle of the end face of one end of the fixture body 10. The placement groove 101 is used to place LED beads. Clamping components 30 are symmetrically provided on two opposite sides of the placement groove 101. The clamping components 30 are used to clamp and fix the LED beads in the placement groove 101.

[0025] Specifically, the bottom wall of the placement groove 101 is provided with a plurality of placement holes 102, and a pad contact point pin 20 is placed in the placement hole 102. The pad contact point pin 20 is used to contact the bottom of the pad of the lamp bead. In this embodiment, the bottom wall of the placement groove 101 is provided with four placement holes 102, which are respectively located in the four corner areas of the placement groove 101. Each placement hole 102 is provided with an adjustable position pad contact point pin 20, so that the pad contact point pin 20 can be adaptively adjusted according to the position of the connection point at the bottom of the lamp bead pad during actual testing.

[0026] Furthermore, two mounting grooves 103 are symmetrically provided on two opposite sides of the placement groove 101. The mounting grooves 103 are arranged radially along the clamp body 10 and communicate with the placement groove 101. The mounting grooves 103 are adapted to the clamping block 31. In this embodiment, the bottom wall of the mounting groove 103 is higher than the bottom wall of the placement groove 101, and the total length of the mounting groove 103 is greater than or equal to the total length of the clamping block 31.

[0027] Furthermore, a guide groove 104 is provided on one side of the placement groove 101. The guide groove 104 is arranged radially along the fixture body 10 and communicates with the placement groove 101. The bottom wall of the guide groove 104 is flush with the bottom wall of the placement groove 101, and one end of the guide groove 104 away from the center of the placement groove 101 is spatially connected to the outer edge of the fixture body 10, so that the lamp bead can be pushed into the placement groove 101 along the guide groove 104 for fixing, which greatly improves the accuracy of the placement position of the lamp bead on the fixture body 10.

[0028] Furthermore, the fixture body 10 is also provided with a control switch 40, which is located on the side where the guide groove 104 is located.

[0029] Furthermore, a scale 50 is provided on the end face of the fixture body 10, and the scale 50 is located on the side of the placement groove 101 opposite to the guide groove 104.

[0030] Furthermore, multiple positive and negative switches 60 are provided on the end face of the other end of the fixture body 10. Each positive and negative switch 60 corresponds one-to-one with a solder pad contact point pin 20, and the positive and negative switches 60 are electrically connected to the solder pad contact point pin 20 via wires. In practical applications, the arrangement of multiple positive and negative switches 60 can accommodate different series and parallel configurations, thus enabling compatibility with LED products having different solder pad pin supports, greatly improving applicability. As a specific example, in this embodiment, four positive and negative switches 60 are provided on the end face of the other end of the fixture body 10. The arrangement of these four positive and negative switches 60 achieves the purpose of energizing and lighting the test LED for testing.

[0031] As an example, the clamping assembly 30 includes a clamping block 31 and a limiting pin 32 for fixing the clamping block 31. The lamp bead is clamped and fixed in the placement groove 101 by changing the distance between the two clamping blocks 31. The shape of one end of the clamping block 31 near the center of the placement groove 101 is adapted to the shape of the outer edge of the lamp bead to achieve a tight fit between the clamping block 31 and the outer edge of the lamp bead. In this way, clamping blocks with different clamping ends and different thicknesses can be designed. When testing lamp beads of different shapes and specifications, only the clamping block in the mounting groove 103 needs to be replaced, which greatly improves the replacement efficiency. Moreover, the clamping block can be used in both directions, making the operation very convenient.

[0032] Furthermore, the clamping block 31 is provided with a limiting hole 301, which is an oblong hole structure, and the long axis of the limiting hole 301 is set along the length of the clamping block 31. A limiting pin 32 is provided in the limiting hole 301, and the limiting pin 32 is threadedly connected to the bottom wall of the mounting groove 103 to fix the position of the clamping block 31.

[0033] In practical use, the LED bead testing fixture of this utility model can be used as follows: First, loosen the limiting pin 32 and retract the end of the clamping block 31 near the center of the placement groove 101 into the mounting groove 103. Then, slowly push the LED bead into the placement groove 101 along the guide groove 104. During the placement of the LED bead, the four pad contact point pins 20 in the placement groove 101 can be adjusted to make adaptive contact with the bottom of the pads on the LED bead. When the LED bead is in the placement groove 101, the two clamping blocks 31 on opposite sides of the placement groove 101 can be moved so that the clamping ends of the two clamping blocks 31 can tightly abut against the outer edge of the LED bead. Then, tighten the limiting pin 32 accordingly to fix the position of the clamping blocks 31, thereby achieving the purpose of firmly fixing the LED bead in the placement groove 101. Finally, the LED bead is powered on and lit by turning on the control switch 40 and the corresponding positive and negative switches 60 to achieve the performance test of the LED bead.

[0034] In summary, the beneficial effects of this LED bead testing fixture are as follows: high applicability, compatible with LED beads of different specifications and LED beads with multiple pad pin brackets, enabling multiple LED bead products to share a single testing fixture, greatly reducing production costs. Furthermore, standardized accessories facilitate management and storage, thereby effectively ensuring production efficiency and product quality stability. Specifically, by setting clamping components on two opposite sides of the placement slot on the fixture body, the clamping components include clamping blocks and limiting pins for fixing the clamping blocks. By changing the distance between the two clamping blocks, the LED bead is clamped and fixed within the placement slot, making operation very convenient and greatly improving testing efficiency.

[0035] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0036] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this utility model application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model application should be determined by the appended claims.

Claims

1. An LED lamp bead test fixture, characterized in that, The clamp body is a cylindrical structure, and a placing groove is arranged in the middle of the end face of one end of the clamp body in the axial direction of the clamp body. Two clamping assemblies are symmetrically arranged on the two opposite sides of the placing groove, and each clamping assembly comprises a clamping block and a limiting pin for fixing the clamping block.

2. The LED lamp bead test fixture of claim 1, wherein, The bottom wall of the placing groove is provided with a plurality of placing holes in which solder pad contact pins are arranged.

3. The LED lamp bead test fixture of claim 1, wherein, Two installation grooves are symmetrically arranged on the two opposite sides of the placing groove, and the installation grooves are arranged along the radial direction of the clamp body and communicate with the placing groove. The bottom wall of the installation groove is higher than the bottom wall of the placing groove, and the total length of the installation groove is greater than or equal to the total length of the clamping block.

4. The LED lamp bead test fixture of claim 1, wherein, The placing groove is further provided with a guide groove on one side, and the guide groove is arranged along the radial direction of the clamp body and communicates with the placing groove.

5. The LED lamp bead test fixture of claim 4, wherein, The clamp body is further provided with a control switch, and the control switch is arranged on the side where the guide groove is located.

6. The LED lamp bead test fixture of claim 4, wherein, The clamp body is further provided with a scale on the end face, and the scale is arranged on the side of the placing groove opposite to the guide groove.

7. The LED lamp bead test fixture of claim 1, wherein, The shape of one end of the clamping block close to the center of the placing groove is adapted to the shape of the outer edge of the lamp bead, so as to realize the close contact between the clamping block and the outer edge of the lamp bead.

8. The LED lamp bead test fixture of claim 1, wherein, The clamping block is provided with a limiting hole, and the limiting hole is a waist-shaped hole structure.

9. The LED lamp bead test fixture of claim 2, wherein, The other end of the clamp body is provided with a plurality of positive and negative electrode switches on the end face, and the positive and negative electrode switches correspond to the solder pad contact pins one by one. The positive and negative electrode switches are electrically connected to the solder pad contact pins through wires.